Foam removing device for boiling brown sugar

Abstract

The utility model relates to a foam removing device for boiling brown sugar, which is characterized in that sugarcane juice can be poured into a boiling pot, and then the boiling pot and a stirring mechanism are operated, so that the sugarcane juice is stirred by the stirring mechanism in the process of boiling the sugarcane juice by the boiling pot to prevent sticking to the pot; when the rotary driving part drives the rotary shaft to rotate, the rotary shaft drives the absorption assembly on the rotary disc to rotate circumferentially on the upper portion of the boiling pot through the absorption assembly, and then the absorption assembly is operated to absorb foam on the upper layer of the boiling pot. And when the rotating disc drives the absorption assembly to rotate, foam on the upper layer of the boiling pot is absorbed more comprehensively, so that the foam in the brown sugar boiling process can be absorbed and collected more conveniently and efficiently, the foam is defoamed into brown sugar juice to be recycled, and the probability that operators are scalded is reduced.

Description

Technical Field

[0001] This utility model relates to the field of foam removal technology in brown sugar boiling, and in particular to a foam removal device for brown sugar boiling. Background Technology

[0002] Brown sugar is a raw sugar made from sugarcane through a process of juice extraction, clarification, and boiling, using the lime method. No chemical reagents or food additives other than lime are added during the entire processing, thus fully preserving the original flavor and nutrients of the sugarcane. Unlike refined sugars such as white sugar and raw brown sugar, brown sugar is a non-molasses sugar, meaning it is sugar that has not undergone the molasses-refining process.

[0003] Foam is produced during the brown sugar boiling process. To ensure the quality of brown sugar and prevent the foam from overflowing into the boiling device, operators need to continuously skim off the foam. Under high temperature conditions, this can easily burn the operators. In addition, manual operation is inefficient, and the foam is also part of the brown sugar juice. Skimming off the foam will reduce the quality of the brown sugar, thereby reducing the yield. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the aforementioned problems in the prior art, this utility model provides a foam removal device for brown sugar boiling, which can more conveniently and efficiently absorb and collect foam during the brown sugar boiling process, allowing the foam to defoam into brown sugar juice for recycling, thereby reducing the chance of burns to operators.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0008] A foam removal device for brown sugar boiling includes a frame, a boiling pot, a stirring mechanism, and a foam removal mechanism. The boiling pot is located at the lower part of the frame, the upper part of the stirring mechanism is connected to the upper part of the frame, the lower part of the stirring mechanism is located inside the boiling pot, and the foam removal mechanism is movably connected to the stirring mechanism.

[0009] The stirring mechanism includes a rotation drive, a rotating shaft, and stirring components. The upper part of the rotating shaft is rotatably connected to the frame, and a plurality of stirring components are arranged around the lower part of the rotating shaft. All stirring components are disposed inside the cooking pot. The rotation drive is drivenly connected to the rotating shaft.

[0010] The foam removal mechanism includes a turntable, an absorption component, and several adsorption components. The turntable has a through hole in the center and passes through the through hole to the outside of the rotating shaft. The turntable is rotatably connected to the upper part of the frame. An adsorbed component is sleeved on the rotating shaft near the through hole. Several adsorption components are arranged around the inside of the through hole. The turntable is detachably connected to the adsorbed component through several adsorption components. Several absorption components are arranged around the outside of the turntable.

[0011] Furthermore, the adsorption assembly includes an electromagnet and an elastic element. One side of the electromagnet is connected to the through hole through the elastic element, and the other side of the electromagnet is detachably connected to the adsorbed component.

[0012] Furthermore, the absorption assembly includes a collection box, an absorption pump, an absorption tube, a corrugated telescopic tube, and a collection cover. The outer side of the turntable is provided with an installation hole adapted to the absorption tube. The absorption tube passes through the installation hole. One end of the absorption tube is connected to the absorption box through the absorption pump, and the other end of the absorption tube is connected to the collection cover through the corrugated telescopic tube. The collection cover is located below the turntable.

[0013] Furthermore, the turntable is provided with an installation slot adapted to the collection box, and the collection box is disposed inside the installation slot.

[0014] Furthermore, the absorption assembly also includes a linear drive component, the upper part of which is connected to the turntable, and the lower part of which is linearly driven connected to the collection hood.

[0015] Furthermore, it also includes a sealing door, and the collection box is provided with a discharge port, to which the sealing door is detachably connected.

[0016] Furthermore, it also includes a valve body, and the lower part of the cooking pot is provided with a discharge port, and the valve body is provided inside the discharge port.

[0017] Furthermore, it also includes a PLC controller, which is electrically connected to the cooking pot, the stirring mechanism, and the foam removal mechanism, respectively.

[0018] (III) Beneficial Effects

[0019] The beneficial effects of this utility model are as follows: In actual production and use, when it is necessary to boil sugarcane juice, the sugarcane juice can be poured into the boiling pot. Then, the boiling pot and stirring mechanism are operated, so that the sugarcane juice is stirred by the stirring mechanism during the boiling process to prevent sticking. When it is necessary to absorb the foam generated during the boiling process, the adsorption component can be operated to adsorb onto the adsorbed object. When the rotating drive component drives the rotating shaft to rotate, the rotating shaft drives the absorption component on the turntable to rotate circumferentially above the boiling pot through the adsorption component. Then, the absorption component is operated to absorb the foam on the upper layer of the boiling pot. When the turntable drives the absorption component to rotate, the foam on the upper layer of the boiling pot is absorbed more comprehensively. This makes it more convenient and efficient to absorb and collect the foam during the brown sugar boiling process, so that the foam can be defoamed into brown sugar juice for recycling and reuse, reducing the chance of burns to operators. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the foam removal device for brown sugar boiling according to an embodiment of the present invention.

[0021] Figure 2 This is a front view of the overall structure of the foam removal device for brown sugar boiling according to an embodiment of the present invention.

[0022] Figure 3 This is a cross-sectional view of the overall structure of the foam removal device for brown sugar boiling according to an embodiment of the present invention.

[0023] Figure 4 for Figure 3 Enlarged view of a specific area;

[0024] [Explanation of Labels in the Attached Image]

[0025] 1. Stirring mechanism; 2. Foam removal mechanism; 3. Cooking pot; 4. Frame; 5. Valve body; 6. Rotary drive component; 7. Stirring component; 8. Rotary shaft; 9. Turntable; 101. Corrugated telescopic tube; 102. Sealing door; 103. Collection box; 204. Collection cover; 205. Absorption tube; 206. Absorption pump; 207. Mounting hole; 208. Linear drive component; 209. Adsorbed component; 210. Through hole; 211. Electromagnet; 212. Elastic component; 213. Detailed Implementation

[0026] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] Please refer to Figures 1 to 4As shown, a foam removal device for brown sugar boiling according to this utility model includes a frame 4, a boiling pot 3, a stirring mechanism 1 and a foam removal mechanism 2. The boiling pot 3 is arranged at the lower part of the frame 4. The upper part of the stirring mechanism 1 is connected to the upper part of the frame 4. The lower part of the stirring mechanism 1 is arranged inside the boiling pot 3. The foam removal mechanism 2 is movably connected to the stirring mechanism 1.

[0028] The stirring mechanism 1 includes a rotation drive 101, a rotating shaft 103, and stirring elements 102. The upper part of the rotating shaft 103 is rotatably connected to the frame 4, and a plurality of stirring elements 102 are arranged around the lower part of the rotating shaft 103. All stirring elements 102 are arranged inside the cooking pot 3. The rotation drive 101 is drivenly connected to the rotating shaft 103.

[0029] The foam removal mechanism 2 includes a turntable 201, an absorption component, and several adsorption components. The turntable 201 has a through hole 211 in the middle. The turntable 201 passes through the through hole 211 and is inserted into the outside of the rotating shaft 103. The turntable 201 is rotatably connected to the upper part of the frame 4. The shaft 103 is fitted with an adsorbed component 210 near the through hole 211. Several adsorption components are arranged around the inside of the through hole 211. The turntable 201 is detachably connected to the adsorbed component 210 through several adsorption components. Several absorption components are arranged around the outside of the turntable 201.

[0030] The working principle of this utility model is as follows: In actual production and use, when it is necessary to boil sugarcane juice, the sugarcane juice can be poured into the boiling pot 3. Then, the boiling pot 3 and the stirring mechanism 1 are operated so that the sugarcane juice is stirred by the stirring mechanism 1 during the boiling process to prevent sticking. When it is necessary to absorb the foam generated during the boiling process, the adsorption component can be operated so that the adsorption component adsorbs onto the adsorbed part 210. When the rotating drive 101 drives the rotating shaft 103 to rotate, the rotating shaft 103 drives the absorption component on the turntable 201 to rotate circumferentially on the upper part of the boiling pot 3 through the adsorption component. Then, the absorption component is operated so that the absorption component absorbs the foam on the upper layer of the boiling pot 3. When the turntable 201 drives the absorption component to rotate, the foam on the upper layer of the boiling pot 3 is absorbed more comprehensively.

[0031] Furthermore, the adsorption assembly includes an electromagnet 212 and an elastic element 213. One side of the electromagnet 212 is connected to the through hole 211 through the elastic element 213, and the other side of the electromagnet 212 is detachably connected to the adsorbed component 210.

[0032] As can be seen from the above description, when the rotating shaft 103 needs to drive the turntable 201 to rotate synchronously, the electromagnet 212 can be operated, so that the electromagnet 212 pulls the elastic element 213 to move towards the adsorbed element 210, so that the electromagnet 212 and the adsorbed element 210 are adsorbed. When the rotating shaft 103 is rotating, the rotating shaft 103 drives the turntable 201 to rotate through the electromagnet 212, so that the absorption component can more comprehensively absorb the foam above the cooking pot 3.

[0033] Furthermore, the absorption assembly includes a collection box 204, an absorption pump 207, an absorption tube 206, a corrugated telescopic tube 202, and a collection cover 205. The turntable 201 has an installation hole 208 on its outer side that is adapted to the absorption tube 206. The absorption tube 206 passes through the installation hole 208. One end of the absorption tube 206 is connected to the absorption box through the absorption pump 207, and the other end of the absorption tube 206 is connected to the collection cover 205 through the corrugated telescopic tube 202. The collection cover 205 is located below the turntable 201.

[0034] As can be seen from the above description, when it is necessary to absorb the foam on the upper layer of the cooking pot 3, the absorption pump 207 can be run to allow the foam to enter the corrugated telescopic tube 202 through the collection cover 205. Then, the foam in the corrugated telescopic tube 202 enters the collection box 204 through the absorption tube 206 for collection and defoaming, and waits for subsequent removal.

[0035] Furthermore, the turntable 201 is provided with an installation groove that is compatible with the collection box 204, and the collection box 204 is disposed inside the installation groove.

[0036] As can be seen from the above description, this facilitates better connection between the collection box 204 and the turntable 201 through the mounting slot, so that the turntable 201 can drive the collection box 204 to rotate synchronously while rotating.

[0037] Furthermore, the absorption assembly also includes a linear drive 209, the upper part of which is connected to the turntable 201, and the lower part of which is linearly driven connected to the collection cover 205.

[0038] As can be seen from the above description, when it is necessary to adjust the absorption height of the collection hood 205, the linear drive component 209 can be operated to drive the collection hood 205 to adjust, so that the collection hood 205 is better positioned above the foam for absorption.

[0039] Furthermore, it also includes a sealing door 203, and the collection box 204 is provided with a discharge port, to which the sealing door 203 is detachably connected.

[0040] As can be seen from the above description, when it is necessary to recycle the juice collected in the collection box 204, the outlet can be opened through the sealing door 203, and then the juice can be discharged.

[0041] Furthermore, it also includes a valve body 5, and the lower part of the cooking pot 3 is provided with a discharge port, and the valve body 5 is provided inside the discharge port.

[0042] As can be seen from the above description, it is beneficial to better control the opening and closing of the discharge port through the valve body 5.

[0043] Furthermore, it also includes a PLC controller, which is electrically connected to the cooking pot 3, the stirring mechanism 1, and the foam removal mechanism 2, respectively.

[0044] As can be seen from the above description, it is beneficial to adjust the parameters of the foam removal device for brown sugar boiling through the PLC controller, and to make it more convenient for operators to operate the foam removal device for brown sugar boiling. Example 1

[0045] Please refer to Figures 1 to 4 A foam removal device for brown sugar boiling includes a frame 4, a boiling pot 3, a stirring mechanism 1 and a foam removal mechanism 2. The boiling pot 3 is arranged at the lower part of the frame 4. The upper part of the stirring mechanism 1 is connected to the upper part of the frame 4. The lower part of the stirring mechanism 1 is arranged inside the boiling pot 3. The foam removal mechanism 2 is movably connected to the stirring mechanism 1.

[0046] The stirring mechanism 1 includes a rotation drive 101, a rotating shaft 103, and stirring elements 102. The upper part of the rotating shaft 103 is rotatably connected to the frame 4, and a plurality of stirring elements 102 are arranged around the lower part of the rotating shaft 103. All stirring elements 102 are arranged inside the cooking pot 3. The rotation drive 101 is drivenly connected to the rotating shaft 103.

[0047] The rotation drive component 101 is a geared motor;

[0048] The foam removal mechanism 2 includes a turntable 201, an absorption component, and several adsorption components. The turntable 201 has a through hole 211 in the middle. The turntable 201 passes through the through hole 211 and is inserted into the outside of the rotating shaft 103. The turntable 201 is rotatably connected to the upper part of the frame 4. The shaft 103 is fitted with an adsorbed component 210 near the through hole 211. Several adsorption components are arranged around the inside of the through hole 211. The turntable 201 is detachably connected to the adsorbed component 210 through several adsorption components. Several absorption components are arranged around the outside of the turntable 201.

[0049] The adsorption assembly includes an electromagnet 212 and an elastic element 213. One side of the electromagnet 212 is connected to the through hole 211 through the elastic element 213, and the other side of the electromagnet 212 is detachably connected to the adsorbed component 210.

[0050] The adsorbed component 210 is made of iron.

[0051] The elastic element 213 is a spring;

[0052] The absorption assembly includes a collection box 204, an absorption pump 207, an absorption tube 206, a corrugated telescopic tube 202, and a collection cover 205. The turntable 201 has an installation hole 208 on its outer side that is adapted to the absorption tube 206. The absorption tube 206 passes through the installation hole 208. One end of the absorption tube 206 is connected to the absorption box through the absorption pump 207, and the other end of the absorption tube 206 is connected to the collection cover 205 through the corrugated telescopic tube 202. The collection cover 205 is located below the turntable 201.

[0053] The turntable 201 is provided with an installation groove that is adapted to the collection box 204, and the collection box 204 is disposed inside the installation groove;

[0054] The absorption assembly also includes a linear drive 209, the upper part of which is connected to the turntable 201, and the lower part of which is linearly driven connected to the collection cover 205.

[0055] The linear drive component 209 is a cylinder;

[0056] It also includes a sealing door 203, and the collection box 204 is provided with a discharge port, and the sealing door 203 is detachably connected to the discharge port;

[0057] It also includes a valve body 5, and the lower part of the cooking pot 3 is provided with a discharge port, and the valve body 5 is provided inside the discharge port;

[0058] The valve body 5 is a butterfly valve;

[0059] It also includes a PLC controller, which is electrically connected to the cooking pot 3, the stirring mechanism 1 and the foam removal mechanism 2 respectively;

[0060] The PLC controller is model DATA-7311, and it is electrically connected to the linear drive 209, the rotary drive 101, the electromagnet 212, the absorption pump 207, and the valve body 5.

[0061] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0062] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A molasses boiling foam removing device characterized by: The utility model provides a kind of brewing device, including rack, brewing pot, stirring mechanism and foam removal mechanism, the lower part of the rack is provided with the brewing pot, the upper part of the stirring mechanism is connected with the upper part of the rack, the lower part of the stirring mechanism is arranged inside the brewing pot, and the foam removal mechanism is movably connected with the stirring mechanism. The stirring mechanism includes a rotating drive member, a rotating shaft and stirring members, the upper part of the rotating shaft is rotatably connected with the rack, the lower part of the rotating shaft is provided with a plurality of stirring members, and the stirring members are arranged inside the brewing pot. The foam removal mechanism includes a rotating disc, an absorption assembly and a plurality of adsorption assemblies, the rotating disc is provided with a through hole in the middle, the rotating disc is arranged outside the rotating shaft through the through hole, the rotating disc is rotatably connected with the upper part of the rack, the rotating shaft is provided with a suction member near the through hole, the through hole is provided with a plurality of adsorption assemblies around the inside, the rotating disc is detachably connected with the suction member through the plurality of adsorption assemblies, and the rotating disc is provided with a plurality of absorption assemblies around the outside.

2. The foam removing device for brown sugar boiling according to claim 1, wherein: The adsorption assembly includes an electromagnet and an elastic member, one side of the electromagnet is connected with the through hole through the elastic member, and the other side of the electromagnet is detachably connected with the suction member.

3. The foam removing device for brown sugar boiling according to claim 1, wherein: The absorption assembly includes a collection box, an absorption pump, an absorption pipe, a corrugated expansion pipe and a collection cover, the rotating disc is provided with a mounting hole matched with the absorption pipe outside, the absorption pipe is arranged inside the mounting hole, one end of the absorption pipe is connected with the collection box through the absorption pump, the other end of the absorption pipe is communicated with the collection cover through the corrugated expansion pipe, and the collection cover is arranged below the rotating disc.

4. The foam removing device for brown sugar boiling according to claim 3, characterized by: The rotating disc is provided with a mounting groove matched with the collection box, and the collection box is arranged inside the mounting groove.

5. The foam removing device for brown sugar boiling according to claim 3, wherein: The absorption assembly further includes a linear drive member, the upper part of the linear drive member is connected with the rotating disc, and the lower part of the linear drive member is linearly drivenly connected with the collection cover.

6. The foam removing device for brown sugar boiling according to claim 3, wherein: The utility model further includes a sealing door, the collection box is provided with a discharge port, and the discharge port is detachably connected with the sealing door.

7. The foam removing device for brown sugar boiling according to claim 1, wherein: The utility model further includes a valve body, the lower part of the brewing pot is provided with a discharge port, and the valve body is arranged inside the discharge port.

8. The foam removing device for brown sugar boiling according to claim 1, wherein: The utility model further includes a PLC controller, and the PLC controller is electrically connected with the brewing pot, the stirring mechanism and the foam removal mechanism respectively.

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