Electric portable transmission belt pressing device
By using an electric portable transmission belt tensioning device, which utilizes an electric telescopic rod to drive the belt tensioning assembly, the problems of complicated operation and safety risks in existing belt tensioning devices are solved. This enables fast and safe belt assembly and disassembly, improving the stability and safety of the equipment.
Patent Information
- Application Number
- CN202520204792.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing belt tensioning devices are cumbersome to operate, time-consuming, and pose safety risks, making it difficult to achieve fast and safe belt coupling and decoupling operations.
The device employs a portable electric drive belt tensioning device, which uses an electric telescopic rod to drive the belt tensioning assembly for remote control, enabling rapid belt tightening and loosening. The belt tensioning cylinder and bearing structure reduce friction, improving operational safety and equipment stability.
It enables fast and safe tightening and loosening of belts, reduces operational risks, and improves the service life and stability of the equipment, making it suitable for various marine equipment.
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Figure CN223794592U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of belt compression device, more particularly to an electric portable transmission belt compression device. BACKGROUND
[0002] In the process of ship design and construction, there are often devices driven by the propeller main engine pulley, such as engine-driven cabin bottom fire pump, engine-driven rudder oil pump, engine-driven generator, etc. Generally, such engine-driven devices do not need to run all the time, but only need to be combined and discharged under certain working conditions (combining and discharging is to compress the belt 300, so that the driving pulley 400 drives the driven pulley 500 through the tensioned belt 300, and then the driven pulley 500 drives the corresponding equipment to work). For example, the main engine drives the fire pump, which is usually in a discharging state (discharging is that the belt 300 is in a loose state, the driving pulley 400 cannot drive the driven pulley 500 to rotate through the loose belt 300, and then the driven pulley 500 cannot drive the corresponding equipment to work), and only when the fire needs to be put out, the fire pump needs to be combined and discharged to work. At this time, a simple and quick device is needed to quickly combine and discharge the fire pump.
[0003] At present, the commonly used way is Figure 1 、 Figure 2 The belt compression device shown in the figure needs to loosen the nut 100 when it needs to be combined and discharged, manually lift the tensioner 200, make the tensioner 200 contact with the belt and tighten the belt, and then lock the nut 100. However, this operation needs to loosen and tighten the nut 100 with a wrench, which takes a long time and is complicated and inconvenient. Moreover, since the tensioner 200 needs to be manually lifted, the personnel are close to the belt and the pulley, which has a certain operation risk.
[0004] Therefore, how to provide an electric portable transmission belt compression device that is simple, quick and safe to operate and can compress the belt is a problem that technicians in the field need to solve urgently. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model provides an electric portable transmission belt compression device that is simple, quick and safe to operate and can compress the belt.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] An electric portable transmission belt compression device, comprising:
[0008] An adjustable base is provided with a vertical adjusting hole for adjusting its height, and a connecting bolt passes through the vertical adjusting hole to fix the adjustable base on a fixed body.
[0009] The electric telescopic rod is fixedly connected with the adjustable base;
[0010] The belt tensioning assembly is connected with the telescopic end of the electric telescopic rod.
[0011] Compared with the prior art, the electric convenient transmission belt pressing device provided by the utility model can press the belt when needed, and can move the belt tensioning assembly upward to separate from the belt when not needed.
[0012] The pressing device can realize belt pressing through remote control of the electric telescopic rod, which is safe, and the operation process is away from the belt pulley, and there is no danger of hurting people, and the complicated operation of using a wrench to tighten or loosen the nut and manually moving the tensioning wheel can be avoided.
[0013] Therefore, the pressing device has the advantages of convenient and fast operation and high safety.
[0014] Further, the belt tensioning assembly comprises:
[0015] The horizontal plate of the T-shaped plate is detachably connected with the telescopic end of the electric telescopic rod;
[0016] One end of the connecting shaft rod is detachably connected with the vertical plate of the T-shaped plate;
[0017] The belt tensioning cylinder is sleeved on the connecting shaft rod.
[0018] The belt tensioning cylinder is pressed against the belt, and when the belt moves, the belt tensioning cylinder can be rolled through friction, the friction between the belt and the belt tensioning cylinder can be reduced, and the problem of component wear and damage can be avoided.
[0019] Further, the first bearing and the second bearing are sleeved on the connecting shaft rod at intervals, and the belt tensioning cylinder is sleeved on the outer rings of the first bearing and the second bearing.
[0020] The above technical solution has the beneficial effect of improving the smoothness of the rolling of the belt tensioning cylinder, thereby ensuring the stability of the belt transmission, reducing the friction between the belt tensioning cylinder and the connecting shaft rod, and avoiding heating and wear caused by long-term use.
[0021] Furthermore, the belt tensioning cylinder is provided with a first bearing mounting groove and a second bearing mounting groove at both ends, with the first bearing embedded in the first bearing mounting groove and the second bearing embedded in the second bearing mounting groove.
[0022] The beneficial effects of adopting the above technical solution are: to achieve concealed installation of bearings and improve the structural simplicity of the device.
[0023] Furthermore, one side of the first bearing is axially limited on the bottom surface of the first bearing mounting groove, one end of the connecting shaft has a stop head, and the other side of the second bearing is axially limited on one side of the stop head; one side of the second bearing is axially limited on the bottom surface of the second bearing mounting groove, and the other end of the connecting shaft is fitted with a stop plate, and the other side of the second bearing is axially limited on one side of the stop plate.
[0024] The beneficial effects of adopting the above technical solution are: avoiding the problems of abnormal noise and unstable operation caused by axial movement of the bearing.
[0025] Furthermore, the other end of the connecting shaft passes through the vertical plate and is locked and fixed to the other side of the stop plate by a locking nut screwed onto the connecting shaft.
[0026] The beneficial effects of adopting the above technical solution are: easy assembly and disassembly of the vertical plate and connecting shaft.
[0027] Furthermore, a friction pad is pressed between the locking nut and the vertical plate, and the friction pad is sleeved on the connecting shaft.
[0028] The beneficial effects of adopting the above technical solution are: increasing the tightening force of the second locking nut and improving the stability of the vertical plate and connecting shaft after tightening.
[0029] The overall effect of this utility model is:
[0030] 1. It can conveniently and quickly solve the need for belt tensioning. The belt can be tightened simply by driving the belt tensioning component down with the electric telescopic rod, thereby achieving the effect of merging. No disassembly of any device or use of any tools or fixtures is required.
[0031] 2. High operational safety: the electric telescopic pole can be remotely controlled from the console throughout the entire process, keeping operators away from belts and moving parts.
[0032] 3. Durable and replaceable parts. The rollers have built-in bearings, resulting in low friction and preventing overheating even after prolonged use. If any parts are damaged, the corresponding parts can be disassembled and replaced.
[0033] 4. It can be made into standard parts, suitable for various ships. Attached Figure Description
[0034] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0035] Figure 1 This is a three-dimensional first-view schematic diagram of the existing belt clamping device provided by this utility model.
[0036] Figure 2 This is a three-dimensional second-view schematic diagram of the existing belt clamping device provided by this utility model.
[0037] Figure 3 This is a three-dimensional schematic diagram of an electric portable transmission belt tightening device for tightening a belt, as provided by this utility model.
[0038] Figure 4 This is a front view schematic diagram of an electric portable transmission belt tightening device for tightening a belt, as provided by this utility model.
[0039] Figure 5 This is a side view of an electric portable transmission belt tightening device for tightening a belt, as provided by this utility model.
[0040] Figure 6 for Figure 5 A magnified schematic diagram of the structure of part A in the middle. Detailed Implementation
[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0042] like Figures 3-6 As shown, this utility model embodiment discloses an electric portable transmission belt tightening device, comprising:
[0043] Adjustable base 1, the adjustable base 1 is provided with a vertical adjustment hole 101 for adjusting its height, and the connecting bolt passes through the vertical adjustment hole 101 to fix the adjustable base 1 to a fixed body (such as the base of a ship's hull);
[0044] Electric telescopic rod 2, the housing of electric telescopic rod 2 is fixedly connected to adjustable base 1;
[0045] The belt tensioning assembly 3 is connected to the telescopic end of the electric telescopic rod 2.
[0046] In a specific embodiment, the belt tensioning assembly 3 includes:
[0047] T-shaped plate 31, the horizontal plate 311 of T-shaped plate 31 and the telescopic end of electric telescopic rod 2 can be detached and connected by bolts;
[0048] Connecting shaft 32, one end of which is detachably connected to the vertical plate 312 of T-shaped plate 31;
[0049] The belt tensioning cylinder 33 is sleeved on the connecting shaft 32.
[0050] A first bearing 4 and a second bearing 5 are spaced apart on the connecting shaft 32, and a belt tensioning cylinder 33 is fixed on the outer ring of the first bearing 4 and the second bearing 5.
[0051] The belt tensioning cylinder 33 has a first bearing mounting groove 331 and a second bearing mounting groove 332 at both ends. The first bearing 4 is embedded in the first bearing mounting groove 331 and the second bearing 5 is embedded in the second bearing mounting groove 332.
[0052] The first bearing 4 is axially limited on one side of the bottom surface of the first bearing mounting groove 331. One end of the connecting shaft 32 has a stop head 321, and the other side of the second bearing 5 is axially limited on one side of the stop head 321. The second bearing 5 is axially limited on one side of the bottom surface of the second bearing mounting groove 332, and the other end of the connecting shaft 32 is fitted with a stop plate 6. The other side of the second bearing 5 is axially limited on one side of the stop plate 6.
[0053] The other end of the connecting shaft 32 passes through the vertical plate 312 and is locked to the other side of the stop plate 6 by the locking nut 7 screwed onto the connecting shaft 32.
[0054] A friction pad 8 is pressed between the locking nut 7 and the vertical plate 312, and the friction pad 8 is sleeved on the connecting shaft 32.
[0055] The driving pulley 400 drives the driven pulley 500 to rotate together via the belt 300. Because the belt 300 is slightly longer than the required length, the driven pulley 500 will not rotate when no external force is applied due to insufficient friction.
[0056] When the driven pulley 500 needs to work, press the clamping device down to gradually tighten the belt 300. Due to the increase in friction, the driven pulley 500 will start to rotate driven by the driving pulley 400 through the belt 300. Press down further to ensure that the belt 300 does not slip.
[0057] The specific steps are as follows:
[0058] When belt tensioning is required, the electric telescopic rod is remotely controlled from the control console to move downwards. The electric telescopic rod moves the belt tensioning cylinder downwards, thereby tightening the belt and putting it in a taut state. At this time, the driving pulley can drive the driven pulley to rotate through the tensioned belt, and the driven pulley can then drive other equipment to operate. When belt tensioning is not required, the electric telescopic rod moves the belt tensioning cylinder upwards and disengages from the belt, putting the belt in a slack state. At this time, the driving pulley cannot drive the driven pulley to rotate through the belt, and the driven pulley stops rotating.
[0059] The advantages of this clamping device are as follows:
[0060] 1. Compact and small structure, low cost.
[0061] 2. Easy to install; only a base needs to be made at the shipyard, and the device can be connected with bolts.
[0062] 3. Easy to operate. Simply press a button on the control panel to control the electric telescopic rod to achieve the purpose of tightening or loosening the belt.
[0063] 4. During the clamping process, the drive pulley can be in a running state or a stopped state.
[0064] 5. High safety; the operation process is far from the pulley, eliminating the risk of injury.
[0065] 6. Durable: The belt tensioner has a built-in bearing, which can avoid the problem of excessive friction during high-speed rotation, thus preventing the belt tensioner from overheating.
[0066] 7. All parts can be replaced at any time.
[0067] 8. The distance between the belt tensioner and the belt is small, which ensures that the belt will not come off the belt groove of the pulley.
[0068] It should be noted that this device can be installed above the belt, such as... Figure 3 As shown, the belt is tensioned by lowering the belt tensioning cylinder. Alternatively, the device can be placed below the belt; when not in use, the belt tensioning cylinder is lowered to slack the belt. When in use, the belt tensioning cylinder is raised to tension the belt.
[0069] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.
[0070] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A power driven portable drive belt hold down device characterized by, The utility model relates to a height-adjustable base for a belt tensioning device, comprising: a height-adjustable base (1) provided with a vertical adjustment hole (101) for adjusting the height of the base, and a connecting bolt passing through the vertical adjustment hole (101) to fix the height-adjustable base (1) on a fixed body; an electric telescopic rod (2) with a housing fixedly connected to the height-adjustable base (1); a belt tensioning assembly (3) connected to the telescopic end of the electric telescopic rod (2); the belt tensioning assembly (3) comprising: a T-shaped plate (31) with a horizontal plate (311) detachably connected to the telescopic end of the electric telescopic rod (2); a connecting shaft (32) with one end detachably connected to a vertical plate (312) of the T-shaped plate (31); a belt tensioning cylinder (33) sleeved on the connecting shaft (32).
2. A motorized portable drive belt tensioner as in claim 1, wherein, The connecting shaft (32) is provided with a first bearing (4) and a second bearing (5) at intervals, and the belt tensioning cylinder (33) is sleeved on the outer rings of the first bearing (4) and the second bearing (5).
3. A motorized portable drive belt tensioner as in claim 2, wherein, The belt tensioning cylinder (33) is provided with a first bearing mounting groove (331) and a second bearing mounting groove (332) at both ends, respectively, the first bearing (4) is embedded in the first bearing mounting groove (331), and the second bearing (5) is embedded in the second bearing mounting groove (332).
4. A motorized portable drive belt tensioner as in claim 3, wherein, One side of the first bearing (4) is axially limited on the groove bottom surface of the first bearing mounting groove (331), one end of the connecting shaft (32) has a stop head (321), and the other side of the second bearing (5) is axially limited on one side surface of the stop head (321); one side of the second bearing (5) is axially limited on the groove bottom surface of the second bearing mounting groove (332), and the other end of the connecting shaft (32) is sleeved with a stop sheet (6), and the other side of the second bearing (5) is axially limited on one side of the stop sheet (6).
5. A motorized portable drive belt tensioner as in claim 4, wherein, The other end of the connecting shaft (32) passes through the vertical plate (312) and is locked and fixed on the other side of the stop sheet (6) by a locking nut (7) screwed on the connecting shaft (32).
6. A motorized portable drive belt tensioner as in claim 5, wherein, A friction pad (8) is pressed between the locking nut (7) and the vertical plate (312), and the friction pad (8) is sleeved on the connecting shaft (32).