Electromechanical equipment detection device

Abstract

The utility model relates to the technical field of motor detection, and more specifically relates to an electromechanical equipment detection device comprising a hollow support frame; fixing holes are formed in the two sides of the supporting frame, the fixing assemblies are arranged at the fixing holes in the two sides of the supporting frame, and the fixing assemblies are used for abutting against a detected motor; the power supply is arranged on the supporting frame; the side face of the supporting frame is provided with a connecting window, and the electricity connecting assembly is arranged on the connecting window and used for being connected with a binding post of a to-be-detected motor; the clamping assembly is arranged on the supporting frame in an up-and-down sliding mode and used for abutting against a rotating shaft of the detected motor; the detection sensor is correspondingly arranged on the upper side of the clamping assembly and used for abutting against the clamping assembly; and the display is connected with the detection sensor and used for displaying numerical values of the detection sensor. The utility model discloses an electromechanical equipment detection device, and aims to solve the problem that the radial run-out of a motor is not easy to detect in the prior art.

Description

Technical Field

[0001] This utility model relates to the field of motor testing technology, and more specifically, to a testing device for electromechanical equipment. Background Technology

[0002] Electric motors are widely used in various industries and are one of the essential electromechanical devices for achieving mechanization. Electric motors undergo multiple tests before leaving the factory, such as surface appearance inspection, noise testing, and operational testing. During operational testing, the axial and radial runout of the motor shaft needs to be measured. For example, general standards require that the axial runout of the motor shaft be less than 0.2 mm and the radial runout be less than 0.05 mm to ensure normal operation and long-term stability of the motor.

[0003] As motors are used for a long time, the internal components will wear out, which will increase the radial runout of the motor shaft. The range of radial runout is difficult to determine by visual observation alone, and directly disassembling the motor for testing will have a significant impact. Therefore, it is necessary to design a device that can easily detect whether the motor can continue to be used. Utility Model Content

[0004] The main purpose of this invention is to propose a testing device for electromechanical equipment, which aims to solve the problem that the radial runout of motors is difficult to detect in the prior art.

[0005] To address the aforementioned technical problems, a testing device for electromechanical equipment is proposed, applicable to the testing of motors, comprising: a support frame with a hollow structure;

[0006] The fixing component has fixing holes on both sides of the support frame, and the fixing component is located at the fixing holes on both sides of the support frame. The fixing component is used to abut against the motor being tested.

[0007] The power supply is located on the support frame;

[0008] A power connection component is provided on the side of the support frame, the power connection component is disposed in the connection window, and the power connection component is used to connect to the terminal of the motor to be tested;

[0009] A snap-fit ​​assembly is slidably mounted on the support frame for contacting the rotating shaft of the motor being tested.

[0010] A detection sensor is disposed on the upper side of the snap-fit ​​assembly for contacting the snap-fit ​​assembly.

[0011] A display, connected to the detection sensor, is used to display the values ​​of the detection sensor.

[0012] In any of the above technical solutions, the snap-fit ​​component further includes:

[0013] The sliding component is provided with a sliding groove in the support frame, and the sliding component is slidably engaged in the sliding groove.

[0014] The abutment member, the sliding member is provided with a through hole extending vertically, the abutment member is slidably disposed at the through hole, and the bottom end of the abutment member is used to abut against the rotating shaft of the motor being tested;

[0015] The adjusting member has a first threaded hole and an external thread that matches the threaded hole. The top end of the adjusting member abuts against the detection sensor.

[0016] In any of the above technical solutions, the connecting component further includes:

[0017] A cover plate is slidably disposed at the connection window, and the cover plate is provided with a first guide groove and a second guide groove;

[0018] Two connectors are slidably disposed in the first guide groove and the second guide groove, respectively. Each connector has two protruding rings, which are located on both sides of the cover plate. The connectors are used to connect to the power supply and to abut against the terminals of the motor being tested.

[0019] Two springs are respectively fitted onto the two connectors, and the two ends of the springs abut against the cover plate and the protruding ring located in the support frame, respectively.

[0020] In any of the above technical solutions, the first guide groove is set vertically, and the second guide groove is set in a zigzag shape.

[0021] In any of the above technical solutions, the fixing components are further configured as two or more groups, and each group of fixing components includes:

[0022] A fastener is slidably disposed in the fixing hole, and has a protrusion that abuts against the inner side of the support frame, and the fastener extends to the outer side of the support frame.

[0023] The fastener has an external thread, and the nut is screwed onto the external thread of the fastener;

[0024] The fixing rod has a second threaded hole and an external thread that matches the second threaded hole. The fixing rod is used to abut against the motor being tested.

[0025] The beneficial effects are:

[0026] This utility model discloses an electromechanical equipment testing device. A support frame supports a fixed component, and adjusting the position of the fixed component allows the support frame to be positioned directly above the motor under test. A snap-fit ​​component abuts against the output shaft of the motor under test. The initial contact pressure between the snap-fit ​​component and the detection sensor is adjusted. Then, power is supplied to the motor under test via a power supply and a connecting component, driving the motor shaft to rotate at a predetermined voltage. Simultaneously, the rotation of the motor shaft is converted into a detection value by the detection sensor, which is then displayed for intuitive observation. Based on the range or degree of change in the detection value, the radial runout range of the tested motor can be determined, thus deciding whether to continue using the motor. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a front view structural schematic diagram of an electromechanical equipment testing device according to an embodiment of the present utility model;

[0029] Figure 2 This is a three-dimensional structural schematic diagram of an electromechanical equipment testing device according to an embodiment of the present utility model;

[0030] Figure 3 yes Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0031] The annotations in the attached figures are explained as follows:

[0032] 1. Supporting framework;

[0033] 2. Fixing components; 201. Fixing element; 202. Nut; 203. Fixing rod;

[0034] 3. Power supply;

[0035] 4. Electrical connection assembly; 401. Cover plate; 402. Wiring component; 403. Spring; 404. First guide groove; 405. Second guide groove;

[0036] 5. Snap-fit ​​assembly; 501. Sliding component; 502. Abutment component; 503. Adjusting component;

[0037] 6. Detection sensor;

[0038] 7. Monitor. Detailed Implementation

[0039] Hereinafter, exemplary embodiments according to this application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely a part of the embodiments of this application, and not all of the embodiments of this application. It should be understood that this application is not limited to the exemplary embodiments described herein. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0040] It should be noted that, as shown in this application and claims, unless the context clearly indicates otherwise, the words "a," "an," "an," and / or "the" do not specifically refer to the singular and may also include the plural. Generally speaking, the terms "comprising" and "including" only indicate the inclusion of explicitly identified steps and elements, and these steps and elements do not constitute an exclusive list; the method or apparatus may also include other steps or elements.

[0041] If the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0042] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0043] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0044] The following embodiments will provide a detailed description of an electromechanical equipment testing device according to this application.

[0045] In this embodiment, as Figures 1 to 3 As shown, the electromechanical equipment testing device is used to test motors and includes: a support frame 1, which is hollow;

[0046] Fixing component 2 is provided at the fixing holes on both sides of the support frame 1. Fixing component 2 is located at the fixing holes on both sides of the support frame 1 and is used to abut against the motor being tested.

[0047] Power supply 3 is mounted on support frame 1;

[0048] The connecting component 4 is provided on the side of the support frame 1 with a connection window. The connecting component 4 is located in the connection window and is used to connect to the terminal of the motor to be tested.

[0049] The snap-fit ​​component 5 is slidably mounted on the support frame 1 and is used to abut against the rotating shaft of the motor being tested.

[0050] The detection sensor 6 is disposed on the upper side of the snap-fit ​​assembly 5 and is used to abut against the snap-fit ​​assembly 5;

[0051] Display 7 is connected to the detection sensor 6 and is used to display the value of the detection sensor 6.

[0052] In this technical solution, the support frame 1 is C-shaped, horizontally and symmetrically arranged, and hollow, running through the front and back. The left and right sides of the support frame 1 have two strip-shaped, horizontally arranged fixing holes. Two or more sets of fixing components 2 are slidably and fixably mounted on the fixing holes on both sides. The position of the support frame 1 can be adjusted by adjusting the fixing components 2 at their positions relative to the front, back, left, right, and up / down of the motor under test. The power supply 3, consisting of a battery or battery pack, is fixed to the upper side of the support frame 1. The connection window is a rectangular window located on the right side of the support frame 1. A connecting component 4 is slidably and fixably mounted at this connection window, electrically connecting the power supply 3 and the motor under test. The operating state of the motor can be adjusted by changing the voltage and frequency of the power supply 3, facilitating the testing of different speeds.

[0053] The card-connecting component 5 includes:

[0054] The sliding component 501 is provided with a sliding groove in the support frame 1, and the sliding component 501 is slidably engaged in the sliding groove.

[0055] The abutment 502 and the sliding member 501 are provided with through holes extending vertically. The abutment 502 is slidably disposed at the through hole, and the bottom end of the abutment 502 is used to abut against the rotating shaft of the motor being tested.

[0056] The adjusting member 503 and the abutting member 502 are provided with a first threaded hole. The adjusting member 503 is provided with an external thread that matches the threaded hole. The top end of the adjusting member 503 abuts against the detection sensor 6.

[0057] In this technical solution, a long, narrow sliding groove extending in the front-to-back direction is provided in the middle of the upper side of the support frame 1. The sliding member 501 of the locking assembly 5 is slidably disposed in the sliding groove, and the abutment member 502 of the locking assembly 5 is slidably disposed on the sliding member 501 in the vertical direction. The detection sensor 6 is a pressure sensor, which is mounted on the upper side of the support frame 1 via a C-shaped support plate. The support plate has an oblong hole for the detection sensor 6 to slide back and forth, so as to facilitate the adjustment of the back-to-back position of the detection sensor 6. The detection sensor 6 is electrically connected to the display 7, which can display the pressure value detected by the detection sensor 6.

[0058] The two ends of the sliding member 501 are engaged with the two sides of the upper side of the support frame 1. The middle of the sliding member 501 is set as a plane and fits against the side of the sliding groove, so that the sliding member 501 can only slide back and forth along the sliding groove. The abutment member 502 is set as a Z-shape. The sliding member 501 has a non-circular through hole that runs vertically through it. The upper part of the abutment member 502 is set as a contour that matches the shape of the through hole. This setting can prevent the sliding member 501 and the abutment member 502 from rotating during the test.

[0059] The bottom end of the abutment 502 is spherical to facilitate contact between the abutment 502 and the motor shaft. The upper part of the abutment 502 has a first threaded hole, and the adjusting member 503 is threadedly connected to this first threaded hole. The top end of the adjusting member 503 is also spherical. In use, the sliding member 501 and the abutment 502 are adjusted to contact the motor shaft. Then, the adjusting member 503 is rotated until it contacts the detection sensor 6 and the display 7 shows a certain value. Power is then supplied to the motor via the electrical connection assembly 4 to rotate the motor shaft. The change in pressure caused by the radial runout during motor shaft rotation is observed on the display 7 to determine whether the motor can continue to be used. For example, if the detected pressure change exceeds 200N, the radial runout range of the motor shaft is considered to exceed the requirements for normal use, and the motor needs to be replaced.

[0060] In this embodiment, the electrical connection component 4 includes:

[0061] The cover plate 401 is slidably disposed at the connection window, and the cover plate 401 is provided with a first guide groove 404 and a second guide groove 405;

[0062] Two connectors 402 are slidably disposed in the first guide groove 404 and the second guide groove 405 respectively. Each connector 402 has two protruding rings, which are located on both sides of the cover plate 401. The connectors 402 are used to connect to the power supply 3 and to abut against the terminals of the motor being tested.

[0063] Two springs 403 are respectively sleeved on two connectors 402, and the two ends of the springs 403 abut against the cover plate 401 and the protruding ring located in the support frame 1, respectively.

[0064] In this technical solution, the cover plate 401 has two or more horizontal oblong holes. A stud is provided on the right side of the support frame 1 corresponding to the oblong hole, and a matching nut 202 is provided, allowing the cover plate 401 to be slidably positioned at the connection window for easy adjustment of the wiring component 402. The cover plate 401 has a first guide groove 404 and a second guide groove 405 that pass through from left to right. Two wiring components 402 are slidably positioned at the two guide grooves respectively. The left end of the wiring component 402 is used to connect to the terminal of the motor to be tested, and the right end of the wiring component 402 is connected to the power supply 3 via a wire. A protruding ring is provided on each of the left and right sides of the wiring component 402. A spring 403 is sleeved between the left protruding ring and the wiring component 402 between the cover plate 401 and the left protruding ring, allowing the wiring component 402 to be pressed against the motor terminal by the action of the spring 403, facilitating use and adjustment.

[0065] In this embodiment, the first guide groove 404 is vertically arranged, and the second guide groove 405 is configured as a broken line.

[0066] In this technical solution, the first guide groove 404 is vertically arranged, and the second guide groove 405 is arranged in a zigzag shape. Specifically, the second guide groove 405 includes horizontal sections and inclined sections. Multiple horizontal sections are evenly distributed, and the inclined sections are connected between two adjacent horizontal sections. This arrangement facilitates the adaptation of terminals with different spacings, thereby improving the specifications of the motors that can be detected.

[0067] In this embodiment, the fixing components 2 are configured as two or more groups, and each group of fixing components 2 includes:

[0068] The fastener 201 is slidably disposed in the fixing hole and has a protrusion that abuts against the inner side of the support frame 1, and the fastener 201 extends to the outer side of the support frame 1.

[0069] Nut 202, the fastener 201 is provided with external thread, and nut 202 is screwed onto the external thread of fastener 201;

[0070] The fixing rod 203 and the fixing member 201 are provided with a second threaded hole. The fixing rod 203 is provided with an external thread that is adapted to the second threaded hole. The fixing rod 203 is used to abut against the motor being tested.

[0071] In this technical solution, the fixing components 2 are symmetrically arranged in four groups. The fixing member 201 is T-shaped, with a protrusion at one end of the fixing member 201, which is engaged with the inner side of the support frame 1. The other end of the fixing member 201 extends to the outer side of the support frame 1, and the other end of the fixing member 201 is provided with an external thread and a second threaded hole that passes through from left to right. A nut 202 is provided at the outer end of the fixing member 201, so that the fixing member 201 can slide back and forth and be fixed at the fixing hole. The fixing rod 203 is provided with an external thread that matches the second threaded hole. The length of the fixing rod 203 is greater than the length of the second threaded hole. The inner end of the fixing rod 203 is used to abut against the side wall of the motor to be tested for fixation. The outer end of the fixing rod 203 is provided with two flat parts to facilitate the engagement of the wrench and the adjustment of the inward extension length of the fixing rod 203.

[0072] The various embodiments of this disclosure have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. An electromechanical equipment testing device, used for testing motors, characterized in that, include: Support frame (1), hollow design; Fixing component (2), the support frame (1) has fixing holes on both sides, the fixing component (2) is located at the fixing holes on both sides of the support frame (1), and the fixing component (2) is used to abut against the motor being tested; A power supply (3) is mounted on the support frame (1); The connecting component (4) is provided with a connection window on the side of the support frame (1), and the connecting component (4) is disposed in the connection window. The connecting component (4) is used to connect to the terminal of the motor to be tested. The snap-fit ​​assembly (5) is slidably mounted on the support frame (1) and is used to abut against the rotating shaft of the motor being tested. A detection sensor (6) is disposed on the upper side of the snap-fit ​​assembly (5) for contacting the snap-fit ​​assembly (5); A display (7) is connected to the detection sensor (6) and is used to display the value of the detection sensor (6).

2. The electromechanical equipment testing device according to claim 1, characterized in that, The snap-fit ​​assembly (5) includes: The sliding member (501) is provided with a sliding groove in the support frame (1), and the sliding member (501) is slidably engaged in the sliding groove; The abutment (502) is provided with a through hole extending vertically through the sliding member (501). The abutment (502) is slidably disposed at the through hole. The bottom end of the abutment (502) is used to abut against the rotating shaft of the motor being tested. Adjusting member (503), the abutting member (502) is provided with a first threaded hole, the adjusting member (503) is provided with an external thread adapted to the threaded hole, and the top end of the adjusting member (503) abuts against the detection sensor (6).

3. The electromechanical equipment testing device according to claim 1, characterized in that, The electrical connection component (4) includes: A cover plate (401) is slidably disposed at the connection window, and the cover plate (401) is provided with a first guide groove (404) and a second guide groove (405); Two connectors (402) are slidably disposed in the first guide groove (404) and the second guide groove (405), respectively. Each connector (402) has two protruding rings, which are located on both sides of the cover plate (401). The connectors (402) are used to electrically connect to the power supply (3) and to abut against the terminals of the motor being tested. Two springs (403) are respectively sleeved on the two connectors (402), and the two ends of the springs (403) respectively abut against the cover plate (401) and the protruding ring located in the support frame (1).

4. The electromechanical equipment testing device according to claim 3, characterized in that, The first guide groove (404) is vertically arranged, and the second guide groove (405) is configured as a broken line.

5. The electromechanical equipment testing device according to claim 1, characterized in that, The fixing component (2) is configured as two or more groups, and each group of the fixing component (2) includes: The fastener (201) is slidably disposed in the fixing hole and has a protrusion. The protrusion abuts against the inner side of the support frame (1) and the fastener (201) extends to the outer side of the support frame (1). Nut (202), the fastener (201) is provided with external thread, and the nut (202) is screwed onto the external thread of the fastener (201); The fixing rod (203) has a second threaded hole, and the fixing member (201) has an external thread that is adapted to the second threaded hole. The fixing rod (203) is used to abut against the motor being tested.

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