Safety protection device for vertical shaft construction vehicle stabilizing system

By using position sensors and a PLC main processing system during shaft construction, real-time synchronous control of the stable vehicle group was achieved, solving the problem of non-real-time control of the stable vehicle group caused by manual operation and improving construction safety and efficiency.

CN223796861UActive Publication Date: 2026-01-13CHINA COAL CONSTR GRP CO LTD +2
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Patent Information

Application Number
CN202520554840.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-01-13
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

During the construction of the vertical shaft, operational errors by the vehicle stabilization team led to poor construction progress and safety, mainly because manual operation could not guarantee timely and synchronous signal transmission, resulting in a lack of real-time capability.

Method used

Position sensors are used to collect the stable vehicle operation signals in real time, which are then processed by the PLC host to ensure that operators understand the stable vehicle status and starting conditions, realize automatic anti-reverse and braking functions, and reduce manual operation.

Benefits of technology

It improved the operational safety and efficiency of the vehicle stabilization system, ensured real-time synchronous control of the vehicle stabilization group, reduced operational errors, and improved construction progress and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical shaft construction car stabilizing system safety protection device which comprises a machine frame, a main shaft and a rotating wheel, the main shaft is installed on the machine frame in a rotating mode, the rotating wheel is coaxially and fixedly installed on the main shaft, an anti-reversion gear is coaxially installed on the side wall of the rotating wheel, an anti-reversion shifting piece capable of swinging is installed on the machine frame, and the anti-reversion gear is coaxially installed on the side wall of the rotating wheel. The anti-reversion shifting piece is matched with the anti-reversion gear, and a first position sensor is installed on the rack within the swing range of the anti-reversion shifting piece; and a brake component connected with the rotating wheel is mounted on the rack. The first position sensor is arranged to detect and collect the real-time position of the anti-reversal shifting piece, the second position sensor is matched to detect the real-time position of the driving arm, and data processing is performed through the PLC host, so that an operator can know the state and the starting condition of each stable vehicle, and the safe operation of the stable vehicle system is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of vertical shaft construction technology. Specifically, it is a safety protection device for a vertical shaft construction vehicle stabilization system. Background Technology

[0002] As shallow mineral resources are depleted, the development of deep resources is gradually being put on the agenda. As an important facility for resource development, the depth of vertical shafts is also gradually increasing. The synchronous centralized control of the construction suspension platform is a crucial link that directly affects the construction progress and is also an important facility affecting the safe construction of the shaft.

[0003] During shaft excavation, multiple jacking machines are required to operate simultaneously for tasks such as formwork erection and concrete pouring, shaft wall construction, and equipment installation. Jacking machines include slipform jacking machines, platform jacking machines, hook jacking machines, chute jacking machines, pump jacking machines, and cable jacking machines. A typical shaft sinking jacking group consists of two or more jacking machines of the same or different types. Currently, jacking machines are operated manually on-site. Multiple jacking machines are typically operated independently above and below the platform, requiring multiple operators to coordinate. Each operator relies on signal transmission, which cannot guarantee timely and synchronized signal transmission. This results in poor real-time control of the jacking group, easily leading to operational errors and affecting construction progress and safety. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is to provide a safety protection device for a vertical shaft construction stabilization system that can collect stabilization operation signals in real time, enabling operators to understand the stabilization status and start-up conditions, and ensuring the safe operation of the stabilization group system.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a safety protection device for a shaft construction vehicle stabilization system, comprising a frame, a main shaft, and a rotating wheel. The main shaft is rotatably mounted on the frame, and the rotating wheel is coaxially fixedly mounted on the main shaft. An anti-reverse gear is coaxially mounted on the side wall of the rotating wheel. An anti-reverse paddle that can swing is mounted on the frame, and the anti-reverse paddle and the anti-reverse gear are matched with each other. A first position sensor is mounted on the frame within the swing range of the anti-reverse paddle. A braking component connected to the rotating wheel is mounted on the frame, and an operating arm for driving the braking component to contact or separate from the rotating wheel is driven and connected to the braking component. A second position sensor is mounted on the frame within the movement range of the operating arm.

[0006] The above-mentioned safety protection device for a vertical shaft construction vehicle stabilization system includes a fixed base fixedly installed on the frame, a rotating shaft rotatably installed on the fixed base, and an anti-reverse shifting plate fixedly installed on one end of the rotating shaft.

[0007] The aforementioned safety protection device for a shaft construction vehicle stabilization system includes a rotary drive component mounted on the fixed base, and the rotary drive component is connected to the rotating shaft via a transmission connection.

[0008] The above-mentioned safety protection device for a vertical shaft construction vehicle stabilization system includes a first mounting plate fixedly installed on the frame, a first position sensor fixedly installed on the first mounting plate, and the detection end of the first position sensor facing the anti-reverse shifter.

[0009] The above-mentioned safety protection device for a vertical shaft construction vehicle stabilization system has a long groove along its length on the first mounting plate, and the end of the first position sensor is fixed in the long groove by bolts.

[0010] The above-mentioned safety protection device for a shaft construction vehicle stabilization system includes a second mounting plate installed on the frame, a second position sensor fixedly mounted on the second mounting plate, and the detection end of the second position sensor facing the operating arm.

[0011] In the aforementioned safety protection device for a vertical shaft construction vehicle stabilization system, a long groove is provided along the length of the second mounting plate, and the end of the second position sensor is connected to the long groove by bolts.

[0012] In the aforementioned safety protection device for a vertical shaft construction vehicle stabilization system, the first position sensor and the second position sensor are respectively connected to the PLC host via sensor lines.

[0013] The aforementioned safety protection device for a vertical shaft construction vehicle stabilization system includes a starting drive component fixedly installed on the frame, with the power output end of the starting drive component hinged to the middle of the starting arm.

[0014] The aforementioned safety protection device for a shaft construction vehicle stabilization system has a reset counterweight connected to the end of the operating arm away from the braking component.

[0015] The technical solution of this utility model has achieved the following beneficial technical effects:

[0016] By setting a first position sensor to detect and collect the real-time position of the anti-reverse shifter, and cooperating with a second position sensor to detect the real-time position of the driving arm, and processing the data through the PLC host, the operator can understand each stable vehicle status and starting conditions, thus ensuring the safe operation of the stable vehicle system. Attached Figure Description

[0017] Figure 1 A three-dimensional structural diagram of this utility model;

[0018] Figure 2 A partial structural diagram of the anti-reverse shifter and the rotating wheel of this utility model;

[0019] Figure 3 This utility model presents a schematic diagram of the control logic for a vehicle stabilization system.

[0020] The reference numerals in the figure are as follows: 1-frame; 2-spindle; 3-wheel; 4-anti-reverse gear; 5-fixed seat; 6-shaft; 7-anti-reverse paddle; 8-first mounting plate; 9-first position sensor; 10-brake component; 11-driving arm; 12-second mounting plate; 13-second position sensor; 14-driving drive component; 15-reset counterweight. Detailed Implementation

[0021] This embodiment includes a safety protection device for a vertical shaft construction vehicle stabilization system, such as... Figure 1 As shown, the device includes a frame 1, a main shaft 2, and a rotating wheel 3. The main shaft 2 is rotatably mounted on the frame 1. The rotating wheel 3 is coaxially fixedly mounted on the main shaft 2. An anti-reverse gear 4 is coaxially mounted on the side wall of the rotating wheel 3. An anti-reverse lever 7, which can swing, is mounted on the frame 1. The anti-reverse lever 7 and the anti-reverse gear 4 are matched. A first position sensor 9 is mounted on the frame 1 within the swing range of the anti-reverse lever 7. A braking component 10, connected to the rotating wheel 3, is mounted on the frame 1. The braking component 10 is driven by a connecting device. There is a driving arm 11 for driving the braking component 10 to contact or separate from the rotating wheel 3. A driving drive component 14 is fixedly installed on the frame 1. The power output end of the driving drive component 14 is hinged to the middle of the driving arm 11. A reset counterweight 15 is connected to the end of the driving arm 11 away from the braking component 10. A second position sensor 13 is installed on the frame 1 within the range of motion of the driving arm 11. The first position sensor 9 and the second position sensor 13 are respectively connected to the PLC host through sensor lines.

[0022] like Figure 2 As shown, a fixed base 5 is fixedly installed on the frame 1, and a rotating shaft 6 is rotatably installed on the fixed base 5. The anti-reverse paddle 7 is fixedly installed on one end of the rotating shaft 6. A rotation drive component is also installed on the fixed base 5, and the rotation drive component is connected to the rotating shaft 6 in a transmission manner.

[0023] like Figure 1 As shown, a first mounting plate 8 is fixedly installed on the frame 1, and the first position sensor 9 is fixedly installed on the first mounting plate 8. The detection end of the first position sensor 9 is oriented towards the anti-reverse lever 7. A long groove is formed on the first mounting plate 8 along its length direction, and the end of the first position sensor 9 is fixed in the long groove by bolts.

[0024] like Figure 1As shown, a second mounting plate 12 is installed on the frame 1, and the second position sensor 13 is fixedly installed on the second mounting plate 12. The detection end of the second position sensor 13 is oriented toward the driving arm 11. A long groove is formed on the second mounting plate 12 along its length direction, and the end of the second position sensor 13 is connected to the long groove by bolts.

[0025] like Figure 1 As shown, the anti-reverse paddle 7 is connected to the fixed base 5 via the rotating shaft 6 and is connected to the rotary drive component, which can be a rotary cylinder or an electric motor. When the vehicle is started, the anti-reverse paddle 7 rotates under the drive of the rotary drive component and separates from the anti-reverse gear 4. While the anti-reverse gear 4 swings, it touches the first position sensor 9. After the PLC host obtains the signal from the first position sensor 9, it sends a start signal.

[0026] When the machine stops, the anti-reverse gear 4 swings in the opposite direction, engages with other anti-reverse gears, locks the anti-reverse gear 4, and simultaneously touches the first position sensor 9. After the PLC host obtains the signal, it sends a stop and start signal to realize the automatic anti-reverse function.

[0027] When driving is required, the driving drive component 14 is powered on and operates, causing the driving arm 11 to rise in height, thereby closing the brake. At the same time, the driving arm 11 touches the second position sensor 13, and the PLC host receives the signal and sends a signal indicating that driving is possible. When driving is stopped, the driving drive component 14 is de-powered, and the driving arm 11 automatically falls due to the reset counterweight 15, thereby realizing the automatic braking function. At the same time, it touches the second position sensor 13, and the PLC host receives the signal and sends a stop signal.

[0028] like Figure 3 As shown, the first position sensor 9 and the second position sensor 13, when the vehicle is running, detect that the anti-reverse lever 7 and the braking component 10 are normally closed, and send a normal operation signal to the PLC host. The PLC host then sends the signal to the operator at the vehicle control panel. If the sensors do not detect a signal, the PLC cabinet sends an error signal to the operator, reminding them to stop the vehicle and check for safety hazards. When the vehicle stops, the first position sensor 9 and the second position sensor 13 detect whether the anti-reverse lever 7 and the braking component 10 have reached the correct operating position on the drive arm 11, and feed this information back to the operator via the PLC cabinet, allowing the operator to understand the real-time safety status of the vehicle. This device can reduce manual operation, improve work efficiency, and ensure the safe operation of the vehicle control system.

[0029] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of the claims of this patent application.

Claims

1. A safety protection device for a shaft construction stabilizing system, comprising a frame (1), a main shaft (2) and a rotating wheel (3), the main shaft (2) being rotatably installed on the frame (1), and the rotating wheel (3) being coaxially fixedly installed on the main shaft (2), characterized in that, The side wall of the runner (3) is coaxially provided with an anti-reverse gear (4), the rack (1) is provided with an anti-reverse flapper (7) which can swing, the anti-reverse flapper (7) and the anti-reverse gear (4) match with each other, and the rack (1) is provided with a first position sensor (9) within the swinging range of the anti-reverse flapper (7); the rack (1) is provided with a brake component (10) connected with the runner (3), the brake component (10) is drivingly connected with a starting arm (11) for driving the brake component (10) to contact or separate from the runner (3), and the rack (1) is provided with a second position sensor (13) within the movement range of the starting arm (11).

2. The safety device for the shaft sinking winder system according to claim 1, wherein, The rack (1) is fixedly provided with a fixed seat (5), the fixed seat (5) is rotatably provided with a rotating shaft (6), and the anti-reverse flapper (7) is fixedly installed on one end of the rotating shaft (6).

3. The safety device for a shaft construction winder system according to claim 2, characterized in that The fixed seat (5) is provided with a rotating driving component, and the rotating driving component is drivingly connected with the rotating shaft (6).

4. The safety device for the shaft sinking winder system according to claim 1, wherein, The rack (1) is fixedly provided with a first mounting plate (8), the first position sensor (9) is fixedly installed on the first mounting plate (8), and a detection end of the first position sensor (9) faces the anti-reverse flapper (7).

5. The safety device for a shaft construction winder system according to claim 4, characterized in that A long slot is formed in the first mounting plate (8) along the length direction thereof, and the end of the first position sensor (9) is fixed in the long slot by bolts.

6. The safety device for a shaft construction winder system of claim 1, wherein The rack (1) is provided with a second mounting plate (12), the second position sensor (13) is fixedly installed on the second mounting plate (12), and a detection end of the second position sensor (13) faces the starting arm (11).

7. The safety device for a shaft construction winder system according to claim 6, characterized in that A long slot is formed in the second mounting plate (12) along the length direction thereof, and the end of the second position sensor (13) is connected in the long slot by bolts.

8. The safety device for a shaft construction winder system of claim 1, wherein, The first position sensor (9) and the second position sensor (13) are respectively connected with a PLC host through sensor lines.

9. The safety device for a shaft construction winder system of claim 1, wherein, The rack (1) is fixedly provided with a starting driving component (14), and a power output end of the starting driving component (14) is hingedly connected with the middle part of the starting arm (11).

10. The safety device for a shaft construction winder system of claim 1, wherein A reset counterweight (15) is connected to the end of the starting arm (11) away from the brake component (10).