Multi-wire winding lead device for transformer

Abstract

The utility model discloses a transformer multi-wire winding lead device, which is used for guiding a plurality of copper wires for transformer winding and comprises a lead plate, a bottom plate, a cleaning module and a wire outlet block, the lead plate and the wire outlet block are respectively arranged at two ends of the bottom plate, the cleaning module is positioned between the lead plate and the wire outlet block, and the cleaning module is positioned between the lead plate and the wire outlet block. A plurality of wire passing holes are formed in the wire leading plate, the plurality of wire passing holes are horizontally formed in the wire leading plate at intervals, a plurality of wire passing pipes are arranged on the wire outgoing block, the plurality of copper wires sequentially penetrate through the plurality of wire passing holes and the cleaning module and are led out by the plurality of wire passing pipes, the plurality of wire passing pipes are arranged at intervals in the vertical direction, and the plurality of wire passing pipes are arranged at intervals in the vertical direction. And the plurality of wire passing pipes are sequentially staggered by the distance of the diameter of one copper wire in the horizontal direction. According to the technical scheme, the problem that copper wires are not tightly wound in an existing transformer is solved.

Description

Technical Field

[0001] This utility model belongs to the technical field of transformer processing equipment, specifically relating to a transformer multi-wire winding lead device. Background Technology

[0002] Transformers, as common electronic components, typically contain a magnetic core with multiple copper wires wound around its exterior. In the transformer manufacturing process, these copper wires are wound side-by-side around the magnetic core. However, under current technological conditions, when using a single-axis machine for multi-wire winding, ordinary guide plates often exhibit loose wire arrangement. This is because existing guide plates typically arrange the leads horizontally side-by-side, with horizontally spaced holes for guiding the wires. However, due to limitations in manufacturing processes and structural design, a certain gap inevitably exists between these holes. This gap prevents the leads from being tightly aligned during winding, resulting in loosely wound copper wires. This problem negatively impacts winding quality, reducing product performance and failing to meet the production requirements of high-quality transformers. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a transformer multi-wire winding lead device to solve the problem of loose copper wire winding in existing transformers. This transformer multi-wire winding lead device achieves tight multi-wire winding through the setting of the lead tube position.

[0004] This utility model provides a transformer multi-wire winding lead device for guiding multiple copper wires wound in a transformer. It includes a lead plate, a base plate, a cleaning module, and a lead-out block. The lead plate and the lead-out block are respectively disposed at both ends of the base plate. The cleaning module is located between the lead plate and the lead-out block. The lead plate has multiple wire-passing holes, which are horizontally spaced on the lead plate. The lead-out block has multiple wire-passing tubes. Multiple copper wires pass through the multiple wire-passing holes and the cleaning module sequentially, and are led out by the multiple wire-passing tubes. The multiple wire-passing tubes are spaced vertically and horizontally staggered by a distance equal to the diameter of a copper wire.

[0005] Furthermore, the cleaning module includes a clamping block, bolts, and multiple cleaning cotton layers, which are stacked on top of each other. The bolts pass through the clamping block, the multiple cleaning cotton layers, and the base plate in sequence to fix the multiple cleaning cotton layers to the base plate. The multiple copper wires pass through the gaps between two adjacent cleaning cotton layers in sequence.

[0006] Furthermore, the base plate is provided with a strip-shaped hole extending along the direction from the lead plate to the output block, and the bolt passes through and is fixed in the strip-shaped hole.

[0007] This transformer's multi-wire winding lead device uses multiple vertically spaced guide tubes, allowing their center points to be horizontally offset by only one copper wire diameter. This unique design significantly improves the tightness of the multiple copper wires, effectively solving the problem of loose winding in traditional guide tubes. Simultaneously, the tight winding method results in more regular and uniform transformer leads, reducing looseness and gaps, thus greatly improving winding quality. This contributes to enhancing the transformer's electromagnetic performance, stability, and reliability, and improving its performance in practical applications. It also reduces rework and adjustments caused by loose winding, optimizes the transformer manufacturing process, and increases production efficiency. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0009] Figure 1 This is a schematic diagram of a multi-wire winding device for a transformer.

[0010] Figure 2 This is a schematic diagram of the arrangement of multiple conduits. Detailed Implementation

[0011] This utility model discloses a transformer multi-wire winding lead device, which achieves tight winding of multiple wires through the setting of the lead tube position.

[0012] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, what is described is only a part of the embodiments of this utility model, and not all of the embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0013] See Figure 1 and Figure 2As shown, this utility model discloses a transformer multi-wire winding lead device for guiding multiple copper wires wound in a transformer. It includes a lead plate 1, a base plate 3, a cleaning module, and a lead-out block 7. The lead plate 1 and the lead-out block 7 are respectively disposed at both ends of the base plate 3. The cleaning module is located between the lead plate 1 and the lead-out block 7. The lead plate 1 is provided with multiple wire-passing holes 2, which are horizontally spaced on the lead plate 1. The lead-out block 7 is provided with multiple wire-passing tubes 8. The multiple copper wires pass through the multiple wire-passing holes and the cleaning module in sequence, and are led out by the multiple wire-passing tubes 8. The multiple wire-passing tubes 8 are spaced apart in the vertical direction, and are staggered by a distance equal to the diameter of a copper wire in the horizontal direction.

[0014] This transformer's multi-wire winding lead device uses multiple vertically spaced wire guide tubes 8, allowing their center points to be horizontally offset by only one copper wire diameter. This unique design significantly improves the tightness of the multiple copper wires, effectively solving the problem of loose winding in traditional wire guide plates. Simultaneously, the tight winding method results in more regular and uniform transformer leads, reducing looseness and gaps, thus greatly improving winding quality. This contributes to enhancing the transformer's electromagnetic performance, stability, and reliability, and improving its performance in practical applications. It also reduces rework and adjustments caused by loose winding, optimizes the transformer's production process, and improves production efficiency.

[0015] The cleaning module includes a clamping block 4, bolts, and multiple cleaning cotton layers 6, which are stacked on top of each other. The bolts pass through the clamping block 4, the multiple cleaning cotton layers 6, and the base plate 3 in sequence to fix the multiple cleaning cotton layers 6 to the base plate 3. The multiple copper wires pass through the gap between two adjacent cleaning cotton layers 6 in sequence.

[0016] The cleaning module is located between the lead plate 1 and the lead block 7. It can clean the copper wires during the wiring process, remove impurities and contaminants, ensure the purity of the winding, and further improve product quality.

[0017] The base plate 3 is provided with a strip hole 5 extending along the direction from the lead plate 1 to the lead block 7, and the bolt passes through and is fixed to the strip hole 5.

[0018] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.

Claims

1. A transformer multi-wire winding lead device, characterized in that, Multiple copper wire guides for transformer winding include a lead plate, a base plate, a cleaning module, and a lead-out block. The lead plate and the lead-out block are respectively disposed at both ends of the base plate. The cleaning module is located between the lead plate and the lead-out block. The lead plate is provided with multiple wire-passing holes, which are horizontally spaced on the lead plate. The lead-out block is provided with multiple wire-passing tubes. Multiple copper wires pass through the multiple wire-passing holes and the cleaning module in sequence and are led out by the multiple wire-passing tubes. The multiple wire-passing tubes are spaced apart in the vertical direction, and the multiple wire-passing tubes are staggered by a distance of one copper wire diameter in the horizontal direction.

2. The transformer multi-wire winding lead device according to claim 1, characterized in that, The cleaning module includes a clamping block, bolts, and multiple cleaning cotton layers, which are stacked on top of each other. The bolts pass through the clamping block, the multiple cleaning cotton layers, and the base plate in sequence to fix the multiple cleaning cotton layers to the base plate. The multiple copper wires pass through the gaps between two adjacent cleaning cotton layers in sequence.

3. A transformer multi-wire winding lead device according to claim 2, characterized in that, The base plate is provided with a strip-shaped hole extending along the direction from the lead plate to the output block, and the bolt passes through and is fixed in the strip-shaped hole.

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