High-voltage large-current shielding cable connector
By combining the design of the conductive parts and the metal shielding shell with the wire clamping structure, the problems of electromagnetic interference and physical collision in complex circuits of high-voltage cable connectors are solved, achieving a connector design with high stability and durability.
Patent Information
- Application Number
- CN202423166634.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing high-voltage cable connectors cannot effectively shield electromagnetic interference in complex multi-circuit components and are easily damaged by physical collisions, resulting in poor connection stability.
The cable is connected to the external mounting panel using a conductor and a metal shielding shell to form a full-angle shielding effect. The cable is fixed by a wire clamping structure and a metal shielding shell to enhance connection stability and electromagnetic interference resistance.
It achieves full-angle shielding, strong anti-electromagnetic interference capability, durable plugging and unplugging, avoids physical collision damage, improves the stability and wear resistance of the connector, simplifies the assembly process and reduces costs.
Smart Images

Figure CN223797680U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector technology, and in particular to a high-voltage, high-current shielded cable connector. Background Technology
[0002] Currently, commonly used cables in electrical products are generally divided into two types: high-voltage cables and low-voltage cables. High-voltage cables, due to their higher voltage and temperature resistance, are widely used in new energy fields such as automobiles. Based on the characteristics of high-voltage cables, they are usually shielded to reduce the impact of electromagnetic interference on the system. However, when used with complex multi-circuit components, existing high-voltage cables, when paired with plastic connectors, cannot achieve sufficient shielding. Furthermore, plastic connectors cannot effectively protect against external physical impact damage, easily damaging the plastic. Also, due to the insufficient holding force of the plastic, high-voltage cables can easily be pulled out of the plastic, resulting in poor connector stability. Utility Model Content
[0003] Based on this, the purpose of this utility model is to provide a high-voltage, high-current shielded cable connector. By setting a conductor to connect the metal shielding shell and the external mounting panel, it can effectively form a full-angle shielding effect, effectively resist electromagnetic interference, and meet the requirements of high voltage and high current use. In addition, the metal shielding shell can also effectively avoid damage caused by physical collision.
[0004] A high-voltage, high-current shielded cable connector, comprising:
[0005] The cable, shielding structure, and terminal connector; the terminal connector is located at one end of the shielding structure, and one end of the cable is fixed inside the shielding structure and connected to the terminal connector.
[0006] The shielding structure includes a shielding shell and a conductive member; the conductive member is fixed to the shielding shell and is located at the same end of the shielding shell as the terminal connector; in the plugged-in state, the conductive member is electrically connected to the external mounting panel.
[0007] Furthermore, the shielding shell includes an upper shielding cover and a lower shielding cover, which together form a receiving cavity, and one end of the cable is disposed within the receiving cavity;
[0008] The upper shielding cover is provided with a first wire groove, and the lower shielding cover is provided with a second wire groove opposite to the first wire groove. The cable is clamped in the first wire groove and the second wire groove.
[0009] Furthermore, the inner wall surface of the first groove and / or the second groove is provided with several protruding ridges.
[0010] Furthermore, the shielding shell also includes a wire clamping structure disposed inside the receiving cavity. The wire clamping structure includes a wire clamp and a positioning part disposed on the upper shielding cover or the lower shielding cover. The cable is fixedly clamped in the positioning part and the wire clamp.
[0011] Furthermore, the clamp is made of metal, and its contact surface with the cable has several protruding ribs.
[0012] Furthermore, the wire clamping structure also includes locking portions located on both sides of the positioning portion, and the two ends of the wire clamp are locked to the locking portions.
[0013] Furthermore, the guide member is disposed on the outer wall surface of the shielding shell, and the guide member includes an outwardly protruding abutment portion that elastically abuts against the external mounting panel.
[0014] Furthermore, the guide member also includes a fixing part and a snap-fit part that extend to both ends of the abutment part; the fixing part is fixed to the outer wall surface of the shielding shell; the snap-fit part is bent and fastened to the inner wall surface of the shielding shell.
[0015] Furthermore, the outer wall of the shielding shell is provided with a plurality of riveting posts for riveting to the fixed part.
[0016] Furthermore, the terminal connector and the shielding shell are fastened together by a snap-fit structure; the snap-fit structure includes a hook and a latch, one of which is located on the outer wall of the terminal connector and the other is located on the shielding shell.
[0017] The beneficial effects of the embodiments of this application are as follows:
[0018] (1) By setting the conductor to connect the metal shielding shell and the external mounting panel, a full-angle shielding effect can be effectively formed, effectively resisting electromagnetic interference, and at the same time meeting the requirements of high voltage and high current.
[0019] (2) The metal conductor has a protruding abutment part that elastically abuts against the external mounting panel, which can more effectively ensure the contact stability between the shielding structure and the mounting panel and increase the number of durable insertion and removal cycles.
[0020] (3) By setting up a metal shielding shell, damage caused by physical collisions can be effectively avoided;
[0021] (4) By setting a wire clamping structure inside the shielding shell to fix the cable, the wire clamping structure and the shielding shell can be electrically connected to enhance the shielding effect of the cable.
[0022] (5) The wire clamping structure is integrated with the shielding shell, which simplifies the assembly process, saves costs, and improves the stability of the cable connector.
[0023] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of a high-voltage, high-current shielded cable connector provided in an embodiment of this application;
[0025] Figure 2 An explosion of a high-voltage, high-current shielded cable connector Figure 1 ;
[0026] Figure 3 An explosion of a high-voltage, high-current shielded cable connector Figure 2 ;
[0027] Figure 4 This is a cross-sectional view of a high-voltage, high-current shielded cable connector.
[0028] Figure 5 for Figure 4 A magnified view of a portion of the image.
[0029] In the diagram: 10-Shielding structure; 11-Shielding shell; 111-Upper shielding cover; 1111-First wire groove; 1112-Riveting post; 1114-Snap-on position; 112-Lower shielding cover; 1121-Second wire groove; 1122-Anti-retraction part; 113-Wire clamping structure; 1131-Positioning part; 1132-Locking part; 1133-Wire clamp; 12-Conductor; 121-Fixing part; 122-Abutting part; 123-Snap-on part; 20-Terminal connector; 21-Terminal shell; 211-Hook; 22-Terminal terminal; 30-Cable. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] Please see Figure 1-5 This application provides a high-voltage, high-current shielded cable connector, including: a cable 30, a shielding structure 10, and a terminal connector 20; the terminal connector 20 is disposed at one end of the shielding structure 10 and is used to connect with an external board-end connector; one end of the cable 30 is fixed inside the shielding shell 11 and is connected to the terminal connector 20, and the cable 30 is connected to the external board-end connector through the terminal connector 20 to realize the transmission of current or signal; the shielding structure 10 is used to isolate the electromagnetic field in the cable 30 from the external electromagnetic signal to avoid electromagnetic interference.
[0034] Specifically, cable 30 is a high-voltage cable 30, capable of withstanding high voltage and high current. The shielding structure 10 includes a metal shielding shell 11 and a conductive member 12. The conductive member 12 is fixed to the shielding shell 11 and electrically connected to it; the conductive member 12 and the terminal connector 20 are located at the same end of the shielding shell 11; when plugged into an external board connector, the conductive member 12 is connected to the mounting panel of the external metal enclosure, thereby electrically connecting the shielding shell 11 and the external mounting panel together to ground, thus achieving the purpose of shielding against external electromagnetic interference.
[0035] Please see Figure 2Furthermore, in some embodiments, the shielding shell 11 includes an upper shielding cover 111 and a lower shielding cover 112, which are fastened together to form a receiving cavity. A terminal connector 20 is disposed at one end of the receiving cavity for easy insertion with an external board-end connector. The upper shielding cover 111 has a first wire groove 1111 at its end away from the terminal connector 20, and the lower shielding cover 112 has a second wire groove 1121 opposite to the first wire groove 1111 at its end away from the terminal connector 20. The cable 30 is clamped within the first wire groove 1111 and the second wire groove 1121, and the cable 30 is secured by the first wire groove 1111 and the second wire groove 1121 to prevent the cable 30 from detaching from the terminal connector 20. The embodiments of this application use a metal shielding shell 11 to provide higher holding force for the cable 30, enabling it to operate in highly complex environments and effectively shielding against electromagnetic interference generated by other components during operation. In addition, it has stronger resistance to impact and dust, further ensuring the stability of the cable 30 connector.
[0036] Furthermore, in some embodiments, the inner wall surfaces of the first wire groove 1111 and / or the second wire groove 1121 are provided with a plurality of protruding ridges. These protruding ridges abut against the outer insulation layer of the cable 30, thereby increasing the holding force of the first wire groove 1111 and the second wire groove 1121 on the cable 30 by compressing the outer insulation layer of the cable 30, thus improving the stability of the cable 30 connector. Preferably, the length direction of the protruding ridges is perpendicular to the length direction of the cable 30, so as to further increase the clamping force of the shielding shell 11 on the cable 30.
[0037] Please see Figure 2 and Figure 3 Furthermore, in some embodiments, the shielding structure 10 also includes a wire clamping structure 113 disposed inside the receiving cavity, which is used to further enhance the clamping effect on the cable 30 and prevent the end of the cable 30 from disconnecting from the terminal connector 20, causing an open circuit and affecting the connection stability of the cable 30 connector. Specifically, the wire clamping structure 113 includes a wire clamp 1133 and a positioning part 1131, and the cable 30 is fixedly clamped in the positioning part 1131 and the wire clamp 1133. The positioning part 1131 is provided with a groove for supporting and accommodating the cable 30. As a matching fit, the middle part of the wire clamp 1133 is also provided with a groove to accommodate the cable 30. Preferably, the contact surface between the wire clamp 1133 and the cable 30 is provided with protruding ribs to increase the clamping force on the cable 30.
[0038] Furthermore, the positioning part 1131 is disposed on the inner wall surface of the upper shielding cover 111 or the lower shielding cover 112, and is integrally formed with the upper shielding cover 111 or the lower shielding cover 112, reducing the number of parts to simplify the assembly process, saving costs, and improving the stability of the connector.
[0039] Furthermore, the wire clamping structure 113 also includes locking portions 1132 located on both sides of the positioning portion 1131. Similarly, the locking portions 1132 and the positioning portion 1131 are located on the inner wall of the upper shielding cover 111 or the lower shielding cover 112, and are integrally formed with the upper shielding cover 111 or the lower shielding cover 112. The two ends of the wire clamp 1133 are fixed to the locking portions 1132 by fasteners. The wire clamp 1133 is made of metal and is electrically connected to the shielding shell 11 through the locking portions 1132, realizing electrical connection between the shielding components inside and outside the shielding shell 11, achieving full-angle shielding and improving the shielding effect. It can be understood that a sleeve can be fitted on the cable 30 at the position where it is clamped with the wire clamping structure 113 to fill the gap between the cable 30 and the wire clamping structure 113, improve the compaction tightness of the two, and improve the holding force of the wire clamping structure 113 on the cable 30.
[0040] Preferably, the locking part 1132 and the positioning part 1131 are both provided on the inner wall surface of the lower shielding cover 112. During assembly, the cable 30 is first placed in the fixing part, and then the wire clamp 1133 is locked in the locking part 1132 to realize the fixed connection between the cable 30 and the lower shielding cover 112. Then the shielding cover 111 is closed to complete the assembly of the cable 30 connector.
[0041] Please see Figure 1 , Figure 4 and Figure 5 Furthermore, in some embodiments, the guide member 12 is disposed on the outer wall surface of the shielding shell 11. The guide member 12 includes a protruding abutment portion 122, which elastically abuts against the mounting panel of the external metal housing. This can more effectively ensure the contact stability between the shielding structure 10 and the mounting panel, and increase the number of durable insertion and removal cycles. In this embodiment, there are two guide members 12, respectively disposed on the outer wall surfaces of the upper shielding cover 111 and the lower shielding cover 112, to increase the stability of the connection with the external metal housing.
[0042] Furthermore, the connector 12 also includes a fixing part 121 and a snap-fit part 123 respectively disposed at both ends of the abutment part 122; the fixing part 121 is fixed to the outer wall surface of the shielding shell 11; the snap-fit part 123 is bent and fastened to the inner wall surface of the shielding shell 11 to prevent the connector 12 from becoming loose from the shielding shell 11 after repeated insertion and removal of the cable 30 connector, thereby affecting its shielding effect.
[0043] Preferably, the outer wall of the shielding shell 11 is provided with a plurality of riveting posts 1112, and the fixing part 121 is provided with riveting holes for riveting and fixing the guide 12 to the shielding shell 11. It is understood that the shielding shell 11 and the guide 12 can also be connected by welding or other connection methods, and are not limited thereto.
[0044] Please see Figure 3 and Figure 4 Furthermore, in some embodiments, the terminal connector 20 and the shielding housing 11 are fastened together by a snap-fit structure, which includes a hook 211 and a latch 1114, one of which is located on the outer wall of the terminal connector 20 and the other on the shielding housing 11. As an example, in this embodiment, the outer wall of the terminal connector 20 is symmetrically provided with two protrusions as hooks 211, and the shielding housing 11 is provided with two cutouts as latches 1114, so that the protrusions are engaged into the cutouts to secure the terminal connector 20 and the shielding housing 11.
[0045] Preferably, in this embodiment, the side walls of the upper shielding cover 111 and the lower shielding cover 112 are respectively provided with grooves, and the upper shielding cover 111 and the lower shielding cover 112 are closed, forming a cut. In this configuration, during the assembly process, the terminal connector 20 connected to the cable 30 is placed in the groove, and then the cable 30 is fixed, which facilitates the installation and positioning of the terminal connector 20 and the cable 30.
[0046] Furthermore, in some embodiments, the upper shielding cover 111 and / or the lower shielding cover 112 are provided with a backstop 1122. The backstop 1122 is located in the receiving cavity and abuts against the insertion end of the cable 30 of the terminal connector 20. When the terminal connector 20 is inserted with the external board end connector, the backstop 1122 abuts against the terminal connector 20 to prevent the terminal connector 20 from retracting into the receiving cavity.
[0047] Furthermore, the terminal connector 20 includes a terminal housing 21 and a wiring terminal 22 embedded inside the terminal housing 21. The wire core at the end of the cable 30 is inserted into the wiring terminal 22. When the terminal connector 20 is plugged into the external board connector, current or signal transmission is realized, which will not be described in detail here.
[0048] Compared with the prior art, the beneficial effects of the embodiments of this application are as follows:
[0049] (1) By setting the conductor to connect the metal shielding shell and the external mounting panel, a full-angle shielding effect can be effectively formed, effectively resisting electromagnetic interference, and at the same time meeting the requirements of high voltage and high current.
[0050] (2) The metal conductor has a protruding abutment part that elastically abuts against the external mounting panel, which can more effectively ensure the contact stability between the shielding structure and the mounting panel and increase the number of durable insertion and removal cycles.
[0051] (3) By setting up a metal shielding shell, damage caused by physical collisions can be effectively avoided;
[0052] (4) By setting a wire clamping structure inside the shielding shell to fix the cable, the wire clamping structure and the shielding shell can be electrically connected to enhance the shielding effect of the cable.
[0053] (5) The wire clamping structure is integrated with the shielding shell, which simplifies the assembly process, saves costs, and improves the stability of the cable connector.
[0054] (6) By setting up a wire groove and a wire clamping structure to double-clamp the cable, the holding force of the shielding shell on the cable is improved, which can effectively prevent the connection failure between the cable and the terminal connector.
[0055] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.
Claims
1. A high voltage, high current shielded cable connector characterized by, The utility model relates to a kind of high-voltage high-current shielded cable connectors, including: Cable, shielding structure and terminal connector; The terminal connector is located at one end of the shielding structure, and one end of the cable is fixedly arranged inside the shielding structure and connected with the terminal connector; The shielding structure includes shielding shell and connecting piece;The connecting piece is fixedly connected to the shielding shell, and is located at the same end of the terminal connector in the shielding shell; In the plug-in state, the connecting piece is electrically connected with the external mounting panel.
2. The high-voltage high-current shielded cable connector according to claim 1, wherein: The shielding shell includes an upper shielding cover and a lower shielding cover, and the upper shielding cover and the lower shielding cover are combined to form a receiving cavity, and one end of the cable is arranged in the receiving cavity; The upper shielding cover is provided with a first wire slot, and the lower shielding cover is provided with a second wire slot opposite to the first wire slot, and the cable clamp is arranged in the first wire slot and the second wire slot.
3. The high-voltage high-current shielded cable connector according to claim 2, wherein: The inner wall surface of the first wire slot and / or the second wire slot is provided with a plurality of ribs.
4. The high-voltage high-current shielded cable connector according to claim 2, wherein: The shielding shell further includes a wire pressing structure arranged inside the receiving cavity, and the wire pressing structure includes a wire clamp and a positioning portion arranged on the upper shielding cover or the lower shielding cover, and the cable fixing clamp is arranged in the positioning portion and the wire clamp.
5. The high-voltage high-current shielded cable connector according to claim 4, wherein: The wire clamp is made of metal, and the abutting surface of the wire clamp and the cable is provided with a plurality of protruding ribs.
6. The high-voltage high-current shielded cable connector according to claim 4, wherein: The wire pressing structure further includes a locking portion arranged on both sides of the positioning portion, and the both ends of the wire clamp are locked in the locking portion.
7. The high-voltage high-current shielded cable connector according to claim 1, wherein: The connecting piece is arranged on the outer wall surface of the shielding shell, and the connecting piece includes an outward protruding abutting portion which is elastically abutted against the external mounting panel.
8. The high-voltage high-current shielded cable connector according to claim 7, wherein: The connecting piece further includes a fixed portion and a clamping portion respectively arranged at both ends of the abutting portion, the fixed portion is fixedly connected to the outer wall surface of the shielding shell, and the clamping portion is bent and connected to the inner wall surface of the shielding shell.
9. The high-voltage high-current shielded cable connector according to claim 8, wherein: The outer wall surface of the shielding shell is provided with a plurality of riveting columns for riveting with the fixed portion.
10. The high-voltage high-current shielded cable connector according to claim 1, wherein: The terminal connector and the shielding shell are connected by a buckle structure, and the buckle structure includes a clamping hook and a clamping position, one of which is arranged on the outer wall of the terminal connector, and the other is arranged on the shielding shell.