Easily-fixed rotor iron core for generator

By introducing structures such as bolt columns, push rods, and trapezoidal sliders into the generator rotor core, the problems of high labor intensity and low efficiency in the installation and fixing of the rotor core in the existing technology are solved, enabling rapid installation and disassembly and improving installation efficiency.

CN223797987UActive Publication Date: 2026-01-13CHANGZHOU MINGTENG PRECISION TECH CO LTD
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Patent Information

Application Number
CN202423107844.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-13
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing methods for installing and fixing generator rotor cores involve a large amount of labor and have low installation efficiency.

Method used

The rotor laminations are installed on the inner wall of the rotor cylinder. The rotor laminations can be quickly fixed and disassembled through structures such as bolts, push rods and trapezoidal sliders. The reliable connection and quick release between the rotor laminations and the rotating shaft cylinder are achieved by the cooperation of bolts and return springs.

Benefits of technology

It enables rapid installation and disassembly of the rotor core, improving installation efficiency and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an easy-to-fix rotor core for a generator, and relates to the field of rotor cores, the easy-to-fix rotor core comprises a rotor cylinder, the inner wall of the rotor cylinder is provided with rotor punching sheets, one side of the rotor cylinder is fixedly connected with a rotor cover through bolts, the surface of the rotor cover is rotatably connected with a driving gear shaft, one side of the driving gear shaft is fixedly connected with a mounting plate A, and the mounting plate A is fixedly connected with a motor. One side of the mounting plate A is fixedly connected with a mounting plate B through a bolt, one side of the mounting plate B is fixedly connected with a rotating shaft barrel, and the surface of the rotating shaft barrel is slidably connected with the inner wall of the center of the rotor punching sheet. By rotating the bolt column, the bolt column moves in the direction close to the fixing block through threads, the bolt column pushes the trapezoidal sliding block to move through the push rod, the trapezoidal sliding block pushes the fixing block to move upwards through the inclined face, and when the fixing block moves upwards and abuts against the inner wall of the fixing groove, the rotating shaft barrel and the rotor punching sheet are fixed at the moment; therefore, the rotor punching sheet can be rapidly installed on the rotating shaft cylinder.
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Description

Technical Field

[0001] This utility model relates to the field of rotor core technology, and in particular to an easy-to-fix rotor core for generators. Background Technology

[0002] The rotor core refers to the core assembly of the generator's central device. It is one of the core parts of the generator rotor, making the generator rotor rotation more stable and having good magnetic permeability and anti-magnetic saturation performance. During generator operation, the current generates a strong magnetic field, which further generates a rotating magnetic field through the rotor core and rotor guide shaft, thereby driving the rotor to rotate.

[0003] Rotor cores are typically made of silicon steel sheets coated with oxide, which effectively reduces hysteresis and eddy current losses, improving generator efficiency and stability. High-performance silicon steel rotor cores offer significant advantages in enhancing motor efficiency and stability.

[0004] Existing generator rotor cores require specific bolts and fixing tools to install inside the generator, and multiple bolts need to be tightened for fixation. This installation method is not only labor-intensive but also inefficient. Therefore, this utility model provides an easy-to-fix rotor core for generators. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides an easy-to-fix rotor core for generators.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a generator rotor core with easy-to-fixation mechanism, comprising a rotor cylinder, rotor laminations on the inner wall of the rotor cylinder, and a rotor cover fixedly connected to one side of the rotor cylinder by bolts. A drive gear shaft is rotatably connected to the surface of the rotor cover. A mounting plate A is fixedly connected to one side of the drive gear shaft. A mounting plate B is fixedly connected to one side of the mounting plate A by bolts. A rotating shaft cylinder is fixedly connected to one side of the mounting plate B. The surface of the rotating shaft cylinder is slidably connected to the inner wall of the center of the rotor laminations.

[0009] As a preferred embodiment of the generator easy-to-fix rotor core of the present invention, the surface of the rotor shaft cylinder is provided with a sliding groove, the sliding groove is connected to the inner wall of the rotor cylinder, and a fixing block is slidably connected to the surface of the sliding groove.

[0010] As a preferred embodiment of the generator rotor core of the present invention, the inner wall of the rotor cylinder is threaded with a bolt post, one end of the bolt post is rotatably connected to a push rod, and the other end of the push rod abuts against a trapezoidal slider.

[0011] As a preferred embodiment of the generator rotor core of the present invention, the fixing block is provided with an inclined surface on the side near the trapezoidal slider, and the inclined surface abuts against the surface of the trapezoidal slider.

[0012] As a preferred embodiment of the generator rotor core of this utility model, the inner wall of the rotor lamination is provided with a fixing groove, the size of which is adapted to the size of the fixing block.

[0013] As a preferred embodiment of the generator rotor core of the present invention, a return spring A is fixedly connected to the side of the trapezoidal slider away from the push rod, and one end of the return spring A is fixedly connected to the inner wall of the rotating shaft cylinder.

[0014] As a preferred embodiment of the generator rotor core of the present invention, both ends of the fixing block are fixedly connected to a reset plate, and a reset spring B is fixedly connected to the side of the reset plate away from the trapezoidal slider. One end of the reset spring B is fixedly connected to the rotating shaft cylinder.

[0015] As a preferred embodiment of the generator rotor core of the present invention, a positioning groove is provided on one side of the rotor lamination, a positioning ring is slidably connected to the inner wall of the positioning groove, and one side of the positioning ring is fixedly connected to the surface of the mounting plate B.

[0016] (III) Beneficial Effects

[0017] This invention provides an easily fixed rotor core for a generator. It has the following advantages:

[0018] 1. By rotating the bolt column, the bolt column moves towards the fixed block via the thread. The bolt column pushes the trapezoidal slider to move via the push rod. The trapezoidal slider pushes the fixed block upward via the inclined surface. When the fixed block moves upward and abuts against the inner wall of the fixed groove, the rotating shaft cylinder and the rotor lamination are fixed, so that the rotor lamination can be quickly installed and fixed on the rotating shaft cylinder.

[0019] 2. By rotating the bolt column in the opposite direction, the bolt column drives the push rod to move away from the fixed block, thereby releasing the compression on the return spring A and return spring B. The return spring A and return spring B restore the trapezoidal slider and the fixed block to their original positions through elastic deformation, thereby releasing the fixation of the rotor lamination and achieving the effect of quick disassembly. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the rotor cylinder in this utility model;

[0023] Figure 3 This is a schematic diagram of the rotor lamination structure in this utility model;

[0024] Figure 4 This is a cross-sectional view of the rotor lamination in this utility model;

[0025] Figure 5 This is a cross-sectional view of the rotating shaft cylinder in this utility model.

[0026] In the diagram, 1. Rotor cylinder; 2. Rotor cover; 3. Drive gear shaft; 4. Mounting plate A; 5. Mounting plate B; 6. Rotor lamination; 7. Rotating shaft cylinder; 8. Sliding groove; 9. Fixing block; 10. Bolt post; 11. Push rod; 12. Trapezoidal slider; 13. Return spring A; 14. Return plate; 15. Return spring B; 16. Fixing groove; 17. Positioning groove; 18. Positioning ring. Detailed Implementation

[0027] Reference Figures 1 to 5 As shown, this utility model provides a technical solution: an easily fixed rotor core for a generator, including a rotor cylinder 1, a rotor lamination 6 provided on the inner wall of the rotor cylinder 1, and a rotor cover 2 fixedly connected to one side of the rotor cylinder 1 by bolts. A drive gear shaft 3 is rotatably connected to the surface of the rotor cover 2. A mounting plate A4 is fixedly connected to one side of the drive gear shaft 3. A mounting plate B5 is fixedly connected to one side of the mounting plate A4 by bolts. A rotating shaft cylinder 7 is fixedly connected to one side of the mounting plate B5. The surface of the rotating shaft cylinder 7 is slidably connected to the inner wall of the center of the rotor lamination 6.

[0028] Reference Figure 4 and Figure 5As shown in this embodiment: a sliding groove 8 is provided on the surface of the rotor cylinder, the sliding groove 8 is connected to the inner wall of the rotor cylinder 1, and a fixing block 9 is slidably connected to the surface of the sliding groove 8. A bolt post 10 is threadedly connected to the inner wall of the rotor cylinder 1. A push rod 11 is rotatably connected to one end of the bolt post 10, and a trapezoidal slider 12 is abutted at the other end of the push rod 11. An inclined surface is provided on the side of the fixing block 9 near the trapezoidal slider 12, and the inclined surface abuts against the surface of the trapezoidal slider 12. A fixing groove 16 is provided on the inner wall of the rotor lamination 6, and the size of the fixing groove 16 is adapted to the size of the fixing block 9.

[0029] Furthermore, by rotating the bolt post 10, the bolt post 10 moves towards the fixing block 9 via the thread. The bolt post 10 pushes the trapezoidal slider 12 to move via the push rod 11. The trapezoidal slider 12 pushes the fixing block 9 upward via the inclined surface. When the fixing block 9 moves upward and abuts against the inner wall of the fixing groove 16, the rotating shaft cylinder 7 and the rotor lamination 6 are fixed together, so that the rotor lamination 6 can be quickly installed and fixed on the rotating shaft cylinder 7.

[0030] Reference Figure 4 and Figure 5 As shown, specifically, a return spring A13 is fixedly connected to the side of the trapezoidal slider 12 away from the push rod 11. One end of the return spring A13 is fixedly connected to the inner wall of the rotating shaft cylinder 7. Both ends of the fixed block 9 are fixedly connected to a return plate 14. A return spring B15 is fixedly connected to the side of the return plate 14 away from the trapezoidal slider 12. One end of the return spring B15 is fixedly connected to the rotating shaft cylinder 7. A positioning groove 17 is opened on one side of the rotor lamination 6. A positioning ring 18 is slidably connected to the inner wall of the positioning groove 17. One side of the positioning ring 18 is fixedly connected to the surface of the mounting plate B5.

[0031] Furthermore, when the trapezoidal slider 12 moves, the side of the trapezoidal slider 12 away from the push rod 11 presses the return spring A13, causing the return spring A13 to undergo elastic deformation. At the same time, the return plates 14 on both sides of the fixing block 9 also press the return spring B15, causing the return spring B15 to undergo elastic deformation. When it is necessary to disassemble the rotor lamination 6, the bolt column 10 is rotated in the opposite direction, causing the bolt column 10 to drive the push rod 11 to move away from the fixing block 9. At the same time, the compression on the return springs A13 and B15 is released, allowing the return springs A13 and B15 to restore the trapezoidal slider 12 and the fixing block 9 to their original positions through the recovery of elastic deformation, thereby releasing the fixing of the rotor lamination 6 and achieving the effect of quick disassembly.

[0032] Working principle: In use, first, the rotor lamination 6 is placed into the rotor cylinder 1. Then, the rotating shaft cylinder 7 is inserted into the inner wall of the center of the rotor lamination 6. By rotating the bolt post 10, the bolt post 10 moves towards the fixing block 9 via the thread. The bolt post 10 pushes the trapezoidal slider 12 to move via the push rod 11. The trapezoidal slider 12 pushes the fixing block 9 upward with the help of the inclined surface. When the fixing block 9 moves upward and abuts against the inner wall of the fixing groove 16, the rotating shaft cylinder 7 and the rotor lamination 6 are fixed, thus allowing the rotor lamination 6 to be quickly installed and fixed on the rotating shaft cylinder 7. When the trapezoidal slider 12 moves, the side of the trapezoidal slider 12 away from the push rod 11 compresses the return spring A13, causing the return spring A13 to undergo elastic deformation. At the same time, the sides of the fixing block 9... The reset plate 14 also compresses the reset spring B15, causing the reset spring B15 to undergo elastic deformation. When it is necessary to disassemble the rotor lamination 6, the bolt column 10 is rotated in the opposite direction, causing the bolt column 10 to drive the push rod 11 to move away from the fixing block 9. At the same time, the compression on the reset spring A13 and the reset spring B15 is released, allowing the reset spring A13 and the reset spring B15 to restore the trapezoidal slider 12 and the fixing block 9 to their original positions through the recovery of elastic deformation, thereby releasing the fixation of the rotor lamination 6 and achieving the effect of quick disassembly. After the rotor lamination 6 is fixed, the fixing plate A and the fixing plate B can be connected by bolts. Then, the rotor cover 2 is inserted into the drive gear shaft 3, and the rotor cover 2 is fixedly connected to the rotor cylinder 1 by bolts, thereby completing the fixed installation of the generator.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An easily fixed rotor core for a generator comprising a rotor cylinder (1), characterized in that: The inner wall of the rotor cylinder (1) is provided with rotor lamination (6), and one side of the rotor cylinder (1) is fixedly connected with rotor cover (2) through bolt, the surface of the rotor cover (2) is rotatably connected with driving gear shaft (3), one side of the driving gear shaft (3) is fixedly connected with mounting plate A (4), one side of the mounting plate A (4) is fixedly connected with mounting plate B (5) through bolt, one side of the mounting plate B (5) is fixedly connected with rotating shaft cylinder (7), the surface of the rotating shaft cylinder (7) is slidably connected with the center inner wall of the rotor lamination (6).

2. A rotor core for an electric generator according to claim 1, wherein: The surface of the rotor shaft cylinder is provided with sliding groove (8), the sliding groove (8) is communicated with the inner wall of the rotor cylinder (1), and the surface of the sliding groove (8) is slidably connected with fixed block (9).

3. A rotor core for an electric generator according to claim 1, wherein: The inner wall of the rotor cylinder (1) is threadedly connected with bolt column (10), one end of the bolt column (10) is rotatably connected with push rod (11), the other end of the push rod (11) is abutted with trapezoidal slide block (12).

4. A rotor core for an electric generator according to claim 2, wherein: The side of the fixed block (9) close to the trapezoidal slide block (12) is provided with inclined surface, the inclined surface is abutted with the surface of the trapezoidal slide block (12).

5. A rotor core for an electric generator according to claim 1, wherein: The inner wall of the rotor lamination (6) is provided with fixed groove (16), the size of the fixed groove (16) is matched with the size of the fixed block (9).

6. A rotor core for an electric generator according to claim 3, wherein: One side of the trapezoidal slide block (12) away from the push rod (11) is fixedly connected with reset spring A (13), one end of the reset spring A (13) is fixedly connected with the inner wall of the rotating shaft cylinder (7).

7. A rotor core for an electric generator according to claim 2, wherein: Both ends of the fixed block (9) are fixedly connected with reset plate (14), one side of the reset plate (14) away from the trapezoidal slide block (12) is fixedly connected with reset spring B (15), one end of the reset spring B (15) is fixedly connected with the rotating shaft cylinder (7).

8. A rotor core for an electric generator according to claim 1, wherein: One side of the rotor lamination (6) is provided with positioning groove (17), the inner wall of the positioning groove (17) is slidably connected with positioning ring (18), one side of the positioning ring (18) is fixedly connected with the surface of the mounting plate B (5).