Multi-split wireless Buck chopping power supply

By using a multi-port wireless Buck chopper power supply structure, the problems of large size and low heat dissipation efficiency of Buck chopper power supplies are solved, enabling convenient installation and maintenance in confined spaces, reducing costs, and improving the signal accuracy and security of the equipment.

CN223798112UActive Publication Date: 2026-01-13JIUJIANG LIYUAN RECTIFICATION EQUIP CO LTD
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Patent Information

Application Number
CN202520085728.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-13
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Buck chopper power supplies are large in size, have low heat dissipation efficiency, are complex in design, and are expensive to install, transport, and maintain, making them difficult to use in confined spaces.

Method used

It adopts a multi-port wireless Buck chopper power supply structure, including at least two Buck chopper power units, a pre-amplifier, and a main input heat sink. Data transmission and connection are achieved through wireless communication technology. The power supply components are built into the cabinet, and the main input heat sink replaces the traditional cable to achieve heat dissipation and electrical connection.

Benefits of technology

This significantly reduces product size, lowers manufacturing costs, improves ease of installation and maintenance, increases product economy, and ensures signal transmission integrity and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-frequency switching power supplies, in particular to a multi-split wireless Buck chopping power supply, which comprises at least two Buck chopping power supply monomers, a preceding-stage power supply, a total input heat dissipation row electrically connected between the preceding-stage power supply and the at least two Buck chopping power supply monomers and suitable for introducing a heat exchange medium, and the total input heat dissipation row is electrically connected between the preceding-stage power supply and the at least two Buck chopping power supply monomers. The problems of complex design, large size, high cost, high installation, transportation and follow-up maintenance cost and the like of a Buck chopping power supply in the related technology are solved, the size of the product is reduced, the manufacturing cost is reduced, installation and maintenance can be facilitated in a narrow-space use environment, the total input heat dissipation row can replace a traditional cable input mode, and the total input heat dissipation row can also replace a traditional cable output mode. And heat dissipation can be provided, so that the economical efficiency of the product is improved.
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Description

Technical Field

[0001] This utility model relates to the field of high-frequency switching power supply technology, specifically to a one-to-many wireless Buck chopper power supply. Background Technology

[0002] A Buck chopper power supply is a device that converts a fixed DC voltage into a variable DC voltage; it is also known as a DC pulse width modulation (PWM) or frequency modulation system. Its core function is to change the output voltage by adjusting the pulse width or frequency to meet the needs of different applications. As a digital power supply based on switching power supply technology, the Buck chopper power supply has advantages such as high efficiency, flexibility, reliability, and intelligence. With the continuous development and application of new energy sources, Buck chopper power supplies are gradually being used in more fields.

[0003] In related technologies, Buck chopper power supplies generally require the design to reserve DC input interfaces, communication interfaces, etc., so they are large in size and have high installation, transportation and subsequent maintenance costs. Buck chopper power supplies are generally designed with one DC power supply connected to one chopper power supply, which has a relatively high design cost, is not conducive to dealing with confined spaces and has poor heat dissipation efficiency. Utility Model Content

[0004] In view of this, the present invention provides a multi-port wireless Buck chopper power supply to solve the problems of large power supply size and low heat dissipation efficiency.

[0005] In a first aspect, this utility model provides a multi-port wireless Buck chopper power supply, comprising:

[0006] At least two Buck chopper power supply units;

[0007] Preamplifier power supply;

[0008] The main input heat sink is electrically connected between the pre-amplifier and at least two Buck chopper power supply units, and the main input heat sink is suitable for circulating heat exchange medium.

[0009] Beneficial effects: This multi-port wireless Buck chopper power supply solves the problems of complex design, large size, high cost, and high installation, transportation, and subsequent maintenance costs of Buck chopper power supplies in related technologies. It greatly reduces the size of the product itself and lowers the manufacturing cost, making it easy to install and maintain even in confined spaces. It improves the utilization rate of the client's factory and reduces land costs. The total input heat sink can replace the traditional cable input method and provide heat dissipation, increasing the product's economy and reducing the client's input cable costs.

[0010] In one alternative implementation, the Buck chopper power supply unit includes:

[0011] Box;

[0012] The connection component is located on the outer wall of the enclosure. The connection component includes an input module and an output module. The input module is connected to the pre-amplifier power supply.

[0013] The power supply assembly, housed inside the enclosure and electrically connected to the connection components, is adapted to convert and process the input power to provide voltage and current that meet the requirements of electronic equipment.

[0014] Beneficial effects: The individual input and output modules of the Buck chopper power supply are the core components for the normal operation of the entire system. Their functions not only directly affect the performance and reliability of the equipment, but also determine the adaptability and scalability of the system. Stable power input and output modules can provide a low-interference working environment, thereby improving the signal accuracy of the power supply and ensuring the integrity of signal transmission during measurement and control.

[0015] In one alternative implementation, the input module is electrically connected to the main input heat sink.

[0016] Beneficial effects: The main input heat sink can replace the traditional cable input method, increasing product economy and reducing the input cable cost for the client. At the same time, the electrical connection between the input module and the main input heat sink ensures that the required voltage and current can be passed between the pre-amplifier and the Buck chopper power supply unit.

[0017] In one alternative embodiment, the main input heat sink is equipped with a cooling device, and the input module is at least partially disposed through the housing, which is suitable for the cooling device to dissipate heat from the input module.

[0018] Beneficial effects: The input module is connected to the main input heat sink, which provides heat dissipation for the Buck chopper power supply unit. The input module is set through the cabinet at least partially, and the heat generated inside the cabinet is conducted to the input module through the cabinet and cooled by the cooling device.

[0019] In one optional implementation, the input module includes a first input row and a second input row, and the total input heat sink includes a first total input cooling sink and a second total input cooling sink.

[0020] The first input bus and the second input bus are electrically connected to the first total input cooling bus and the second total input cooling bus, respectively.

[0021] Beneficial effects: The input module includes a first input bar and a second input bar, and the total input heat sink includes a first total input cooling bar and a second total input cooling bar. The first input bar and the second input bar are electrically connected to the first total input cooling bar and the second total input cooling bar, respectively. The corresponding connection methods ensure that the front-end power supply can be connected to the Buck chopper power supply unit through the first total input cooling bar and the second total input cooling bar.

[0022] In one alternative implementation, the wireless device assembly includes: a central control wireless transmitter circuit board, located on the inner wall of the enclosure, and not on the same side wall as the output module and the input module.

[0023] Beneficial effects: Wireless device components are various electronic devices that can realize data transmission and connection through wireless communication technology, among which the overall control wireless transmitter and receiver integrated circuit board is suitable for transmitting and collecting signals.

[0024] In one alternative implementation, the Buck chopper power supply units are connected in parallel.

[0025] Beneficial effects: The parallel connection between Buck chopper power supply units allows one front-end power supply to support multiple Buck chopper power supply units, saving space and reducing costs. At the same time, the parallel connection between Buck chopper power supply units ensures that the front-end power supply delivers a stable voltage and current to each Buck chopper power supply unit.

[0026] In one alternative implementation, the power supply component includes:

[0027] The trigger control board is connected to the main control wireless transmitter circuit board and is suitable for generating trigger signals.

[0028] An energy storage inductor is placed on the inner wall of the side wall of the enclosure where the second input bar is located, and is suitable for storing electrical energy.

[0029] The filter capacitor board, which abuts against the switching power board, is suitable for making the DC output of the power supply smooth and stable.

[0030] A high-precision sensor is placed on the inner wall of the side wall of the enclosure where the second pole output is located, which is suitable for detecting and outputting electrical signals.

[0031] Beneficial effects: Power supply components are suitable for converting and processing input power to provide voltage and current that meet the requirements of electronic equipment. They play an irreplaceable role in energy processing, improving equipment performance, ensuring operational safety, optimizing energy efficiency, and enabling functional expansion. They are a crucial component in the design of mechanical equipment or electrical systems.

[0032] In one alternative embodiment, the enclosure further includes:

[0033] The touchscreen is located on the outer wall of the enclosure, on the same side as the main control wireless transmitter circuit board.

[0034] Beneficial effects: The touch screen works in conjunction with the main control wireless transmitter circuit board to replace the mechanical button panel. It uses wireless transmission and reception to control the electrical signals of the Buck chopper power supply units, making it simple to operate and flexible to use.

[0035] In one alternative embodiment, the enclosure further includes:

[0036] An insulating board, installed on the inner wall of the enclosure, is suitable for insulating the interior of the enclosure from the enclosure itself.

[0037] Beneficial effects: The insulating board insulates the inside of the enclosure from the enclosure, providing electrical insulation and insulation protection to prevent current leakage or short circuits between electrical components, thereby improving the safety of the equipment. Attached Figure Description

[0038] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0039] Figure 1 A schematic diagram of the internal structure of a single Buck chopper power supply unit;

[0040] Figure 2 A schematic diagram of one side of the heat dissipation radiator of a single Buck chopper power supply unit;

[0041] Figure 3 Side view of a single Buck chopper power supply unit;

[0042] Figure 4 for Figure 3 Schematic diagram at point A in the middle;

[0043] Figure 5 This is a side view of the multi-port wireless Buck chopper power supply of this utility model;

[0044] Figure 6 This is a top view of the multi-port wireless Buck chopper power supply of this utility model;

[0045] Figure 7 This is a schematic diagram of the multi-port wireless Buck chopper power supply of this utility model;

[0046] Figure 8 for Figure 5 Enlarged view of point A in the middle.

[0047] Explanation of reference numerals in the attached figures:

[0048] 1. Buck chopper power supply unit;

[0049] 10. Cabinet; 11. Touch screen; 12. Wired interface; 13. Insulation board;

[0050] 20. Connecting components; 21. Switching power board; 22. Output module; 221. First output row; 222. Second output row; 23. Input module; 231. First input row; 232. Second input row;

[0051] 30. Wireless device components; 31. Main control wireless transmitter circuit board; 32. Wireless interface;

[0052] 40. Power supply assembly; 41. Filter capacitor board; 42. Energy storage inductor; 43. Trigger control board; 44. High-precision sensor;

[0053] 5. Preamplifier power supply;

[0054] 6. Main input radiator; 61. First pole main input radiator; 62. Second pole main input radiator; 63. Coolant inlet. Detailed Implementation

[0055] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0056] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0057] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0058] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0059] Buck chopper power supplies, as a type of digital power supply based on switching power supply technology, boast advantages such as high efficiency, flexibility, reliability, and intelligence. With the continuous development of intelligent technology, Buck chopper power supplies will also become increasingly intelligent, enabling them to achieve even greater efficiency, flexibility, and reliability, thus better meeting the needs of electronic devices. Furthermore, with the continuous development and application of new energy sources, Buck chopper power supplies will continue to expand their application areas. For example, solar power and wind power supplies require Buck chopper power supplies to achieve stable output voltage and current. Buck chopper power supplies have a very broad development prospect; in the future, with continuous technological advancements and the expansion of application areas, Buck chopper power supplies will be used in more fields and play an increasingly important role.

[0060] In related technologies, Buck chopper power supplies generally require the design to reserve DC input interfaces, communication interfaces, etc., so they are relatively large in size and have very high installation, transportation, and subsequent maintenance costs. Buck chopper power supplies are generally designed with one DC power supply connected to one chopper power supply, which has high design costs and is very inconvenient for environments with limited space.

[0061] This utility model provides a one-to-many wireless Buck chopper power supply, which solves the problems of complex design, large size, high cost, and high installation, transportation and subsequent maintenance costs of Buck chopper power supplies in related technologies. It greatly reduces the size of the product itself and reduces the manufacturing cost, making it easy to install and maintain even in confined spaces. It improves the utilization rate of the client's factory and reduces land costs. The total input heat sink can replace the traditional cable input method and provide heat dissipation, increasing the product's economy and reducing the client's input cable cost.

[0062] The following is combined Figures 1 to 8 The following describes embodiments of the present invention.

[0063] According to an embodiment of the present invention, in one aspect, a multi-split wireless Buck chopper power supply is provided, comprising:

[0064] At least two Buck chopper power supply units 1;

[0065] Preamplifier power supply 5;

[0066] The main input heat sink 6 is electrically connected between the pre-amplifier 5 and at least two Buck chopper power supply units 1, and the main input heat sink 6 is suitable for circulating heat exchange medium.

[0067] A multi-connector wireless Buck chopper power supply includes at least two Buck chopper power supply units 1. It adopts a mode in which a single high-power preamplifier power supply 5 is connected to multiple wireless Buck chopper power supplies, which can greatly reduce the number of preamplifier power supplies 5 and solve the problems of high design cost and inconvenience in environments with limited space.

[0068] In some embodiments, combined with Figure 1 As shown, the Buck chopper power supply unit 1 includes:

[0069] Box 10;

[0070] Connection component 20 is placed on the outer wall of housing 10. Connection component 20 includes input module 23 and output module 22. Input module 23 is connected to the pre-stage power supply 5.

[0071] The power supply assembly 40 is housed inside the housing 10 and electrically connected to the connection assembly 20. The power supply assembly 40 is adapted to convert and process the input power to provide voltage and current that meet the requirements of the electronic equipment.

[0072] The Buck chopper power supply unit input module 23 and output module 22 are the core components for the normal operation of the entire system. Their functions not only directly affect the performance and reliability of the equipment, but also determine the adaptability and scalability of the system. Stable power input module 23 and output module 22 can provide a working environment with low interference, thereby improving the signal accuracy of the power supply and ensuring the integrity of signal transmission during measurement and control.

[0073] In some embodiments, combined with Figure 5 As shown, the input module 23 is electrically connected to the main input heat sink 6.

[0074] The main input heat sink 6 can replace the traditional cable input method, which increases the product's economy and reduces the input cable cost for the client. At the same time, the electrical connection between the input module 23 and the main input heat sink 6 ensures that the required voltage and current can be passed between the pre-amplifier 5 and the Buck chopper power unit 1.

[0075] In some embodiments, combined with Figure 2 and Figure 6 As shown, the main input heat dissipation vent 6 is equipped with a cooling device, and the input module 23 is installed through the housing 10 at least partially, which is suitable for the cooling device to dissipate heat from the input module 23.

[0076] The input module 23 is connected to the main input heat sink 6, providing heat dissipation for the Buck chopper power supply unit 1. The input module 23 is set through the housing 10 at least partially. The heat generated inside the housing 10 is conducted to the input module 23 through the housing 10 and cooled by the cooling device.

[0077] Furthermore, the main input heat sink 6 can be a rectangular heat sink, which is suitable for placing a cooling device inside. While the main input heat sink 6 is electrically connected to the input module 23, the cooling device cools and dissipates heat from the input module.

[0078] Furthermore, the cooling device is a liquid cooling radiator. The main input heat sink 6 has a hollow internal structure to form a liquid cooling passage. The liquid cooling passage has a coolant inlet 63 and an outlet at both ends to allow the liquid to flow in and out, which is suitable for heat exchange with the housing 10.

[0079] Furthermore, the liquid in the liquid-cooled radiator can be water or glycerin.

[0080] In some embodiments, combined with Figure 2 and Figure 6 As shown, the input module 23 includes a first input row 231 and a second input row 232, and the total input heat dissipation 6 includes a first total input cooling 61 and a second total input cooling 62.

[0081] The first input busbar 231 and the second input busbar 232 are electrically connected to the first total input cooling busbar 61 and the second total input cooling busbar 62, respectively.

[0082] Input module 23 includes a first input bus 231 and a second input bus 232. The total input heat sink 6 includes a first total input cooling spool 61 and a second total input cooling spool 62. The first input bus 231 and the second input bus 232 are electrically connected to the first total input cooling spool 61 and the second total input cooling spool 62, respectively. The corresponding connection methods ensure that the front-end power supply 5 can be connected to the Buck chopper power supply unit 1 through the first total input cooling spool 61 and the second total input cooling spool 62.

[0083] In some embodiments, the wireless device assembly 30 includes a main control wireless transmitter circuit board 31, which is placed on the inner wall of the housing 10 and is not on the same side wall of the housing 10 as the output module 22 and the input module 23.

[0084] Wireless device assembly 30 can be various electronic devices that can realize data transmission and connection through wireless communication technology, wherein the overall control wireless transmitter and receiver circuit board 31 is suitable for transmitting and collecting transmission signals.

[0085] Optionally, wired and wireless device components 30 can coexist, adapting to different field environments and improving product compatibility.

[0086] Furthermore, the wired interface 12 and the wireless interface 32 are located on the outer wall of the enclosure 10.

[0087] In some embodiments, combined with Figure 6 As shown, the Buck chopper power supply units 1 are connected in parallel.

[0088] The Buck chopper power supply units 1 are connected in parallel, allowing the front-end power supply 5 to correspond to multiple Buck chopper power supply units 1, saving space and reducing costs. At the same time, the parallel connection between the Buck chopper power supply units 1 ensures that the front-end power supply 5 delivers a stable voltage and current to each Buck chopper power supply unit 1.

[0089] Furthermore, the specific parallel connection of the Buck chopper power supply unit 1 can be that multiple Buck chopper power supply units 1 are simultaneously arranged on the total input heat sink 6, and are fixedly connected to the first pole total input cooling duct 61 and the second pole total input cooling duct 62 of the total input heat sink 6, respectively, and the multiple Buck chopper power supply units 1 are arranged side by side in the same direction.

[0090] Furthermore, the number of Buck chopper power supply units 1 can be determined according to operational requirements.

[0091] In some embodiments, combined with Figure 1 , Figure 3 and Figure 4 As shown, the power supply assembly 40 includes:

[0092] Trigger control board 43 is connected to the main control wireless transmitter circuit board 31 and is suitable for triggering a trigger signal.

[0093] The energy storage inductor 42 is placed on the inner wall of the side wall of the housing 10 where the second pole input row 232 is located, and is suitable for storing electrical energy.

[0094] The filter capacitor board 41 abuts against the switching power board 21, which is suitable for making the DC output of the power supply smooth and stable.

[0095] A high-precision sensor 44 is placed on the inner wall of the side wall of the housing 10 where the second pole output row 222 and the first pole output row 221 are located, and is suitable for detecting and outputting electrical signals.

[0096] The power supply assembly 40 is suitable for converting and processing the input power to provide voltage and current that meet the requirements of electronic equipment. It plays an irreplaceable role in providing energy processing, improving equipment performance, ensuring operational safety, optimizing energy efficiency, and enabling functional expansion. It is a crucial component in the design of mechanical equipment or electrical systems.

[0097] In some embodiments, combined with Figure 1 As shown, the housing 10 also includes:

[0098] The touch screen 11 is placed on the outer wall of the housing 10, on the same side as the main control wireless transmitter circuit board 31.

[0099] The touch screen 11 works in conjunction with the main control wireless transmitter circuit board 31 to replace the mechanical button panel. It uses wireless transmission and reception to control the electrical signals of the Buck chopper power supply unit 1, which is simple to operate and flexible to use.

[0100] In some embodiments, combined with Figure 1 As shown, the housing 10 also includes:

[0101] An insulating board 13 is disposed on the inner wall of the enclosure 10, which is suitable for insulating the interior of the enclosure 10 from the enclosure.

[0102] The insulating plate 13 insulates the interior of the enclosure 10 from the enclosure 10, providing electrical insulation and insulation protection to prevent current leakage or short circuits between electrical components, thereby improving the safety of the equipment.

[0103] Obviously, the above embodiments are merely examples for clear illustration and are not intended to limit the implementation. Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and all such modifications and variations fall within the scope defined by the present invention.

Claims

1. A multi-split wireless Buck chopper power supply, characterized in that, include: At least two Buck chopper power supply units (1); Preamplifier (5); The main input heat sink (6) is electrically connected between the pre-stage power supply (5) and at least two Buck chopper power supply units (1), and the main input heat sink (6) is adapted to be circulated with a heat exchange medium.

2. The multi-port wireless Buck chopper power supply according to claim 1, characterized in that, The Buck chopper power supply unit (1) includes: Box (10); A connection component (20) is placed on the outer wall of the housing (10). The connection component (20) includes an input module (23) and an output module (22). The input module (23) is connected to the pre-amplifier (5). A power supply assembly (40) is placed inside the housing (10) and electrically connected to the connection assembly (20). The power supply assembly (40) is adapted to convert and process the input power to provide voltage and current that meet the requirements of the electronic device.

3. The multi-port wireless Buck chopper power supply according to claim 2, characterized in that, The input module (23) is electrically connected to the main input heat sink (6).

4. The multi-port wireless Buck chopper power supply according to claim 3, characterized in that, The main input heat dissipation vent (6) is equipped with a cooling device, and the input module (23) is disposed at least partially through the housing (10), which is suitable for the cooling device to dissipate heat from the input module (23).

5. The multi-port wireless Buck chopper power supply according to claim 4, characterized in that, The input module (23) includes a first input row (231) and a second input row (232), and the total input heat dissipation radiator (6) includes a first total input cooling radiator (61) and a second total input cooling radiator (62); The first pole input bar (231) and the second pole input bar (232) are electrically connected to the first pole total input cooling bar (61) and the second pole total input cooling bar (62), respectively.

6. The multi-port wireless Buck chopper power supply according to claim 5, characterized in that, Also includes: The wireless device assembly (30) includes a main control wireless transmitter circuit board (31) placed on the inner wall of the housing (10), which is not on the same side wall of the housing (10) as the output module (22) and the input module (23).

7. The multi-port wireless Buck chopper power supply according to claim 1, characterized in that, The Buck chopper power supply units (1) are connected in parallel.

8. The multi-port wireless Buck chopper power supply according to claim 6, characterized in that, The power supply assembly (40) includes: Trigger control board (43), which abuts against the main control wireless transmitter circuit board (31) and is adapted to trigger a trigger signal; An energy storage inductor (42) is placed on the inner wall of the side wall of the housing (10) where the second pole input bar (232) is located, and is suitable for storing electrical energy; The filter capacitor plate (41) abuts against the switching power plate (21), which is suitable for making the DC output of the power supply smooth and stable; A high-precision sensor (44) is placed on the inner wall of the side wall of the housing (10) where the second pole output row (222) is located, and is suitable for detecting and outputting electrical signals.

9. The multi-port wireless Buck chopper power supply according to claim 8, characterized in that, The housing (10) also includes: The touch screen (11) is placed on the outer wall of the housing (10) and on the same side as the main control wireless transmitter circuit board (31).

10. The multi-port wireless Buck chopper power supply according to claim 9, characterized in that, The housing (10) also includes: An insulating board (13) is disposed on the inner wall of the box (10) and is adapted to insulate the interior of the box (10) from the box (10).