Roller shaping device

Abstract

The lower portion of the device comprises a supporting rail, sliding grooves are formed in the two sides of the inner wall of the supporting rail, a first sliding block is connected to the inner wall of the sliding groove in one side in a sliding mode, a second sliding block is connected to the inner wall of the sliding groove in the other side in a sliding mode, and springs are fixedly connected to one ends of the inner sides of the two sliding grooves. The sides, away from the inner wall of the sliding groove, of the two springs are fixedly connected with a first sliding block and a second sliding block correspondingly, the top of the first sliding block extends to the position above the supporting rail, a collecting frame is fixedly installed at the top of the first sliding block, the top of the second sliding block extends to the position above the supporting rail, and a sieve plate is fixedly installed at the top of the second sliding block. The whole sieve plate is located above the collecting frame, spherical particles and powder fall on the top of the sieve plate to be separated after being output from the discharging port of the roller, and when the sieve plate moves, powder agglomerates above are driven to continuously impact the extrusion rods, so that the powder agglomerates are rapidly crushed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of spherical pellet processing, and specifically relates to a roller shaping device. BACKGROUND

[0002] Spherical pellet is a kind of granular material with uniform spherical appearance made by mechanical processing, commonly used in metallurgy, chemical industry and building materials industries, one of the commonly used equipment in workshop is ball rolling machine, which makes raw materials into spherical particles by rotating or rolling.

[0003] The surface of the spherical pellet formed in the workshop ball rolling machine is not smooth, has dust and high abrasion, in order to ensure low product abrasion and smooth surface, polishing is needed after forming through roller shaping device, however, in the long-term use process, the powder generated will adhere to the inner surface of the steel shaping machine, after a period of time, the powder and water will have hydration reaction and be bonded to the inner surface and be difficult to clean, due to continuous production, the powder in the inner surface of the shaping machine accumulates more and more, the material layer becomes thicker, frequent shutdown for manual cleaning is needed, manual cleaning is needed in the inner part of the shaping machine, which is laborious and affects production, and the removed material is in block shape and needs to be crushed for reuse, which affects product quality. UTILITY MODEL CONTENTS

[0004] The utility model solves the following technical problems: the powder in the inner surface of the shaping machine accumulates more and more, the material layer becomes thicker, frequent shutdown for manual cleaning is needed, the removed material is in block shape and needs to be crushed for reuse, which affects product quality.

[0005] The purpose of the utility model can be realized through the following technical solutions.

[0006] The roller shaping device comprises a lower part, a upper part is arranged above the lower part, the lower part comprises a motor one, a speed reducer and a motor two;

[0007] Further comprising:

[0008] The lower part comprises a support rail, sliding grooves are formed in the inner walls of both sides of the support rail, a sliding block one is slidably connected to the inner wall of one side of the sliding groove, and a sliding block two is slidably connected to the inner wall of the other side of the sliding groove;

[0009] Wherein, one end of the inner side of the two sliding grooves is fixedly connected with a spring, and the two springs are fixedly connected with the sliding block one and the sliding block two respectively on the side away from the inner wall of the sliding groove;

[0010] Wherein, the top of the sliding block one extends to the upper side of the support rail, and a collecting frame is fixedly installed on the top of the sliding block one, the top of the sliding block two extends to the upper side of the support rail, and a sieve plate is fixedly installed on the top of the sliding block two, and the sieve plate is located above the collecting frame.

[0011] As a further scheme of the utility model: the inner wall of the sliding block one is fixedly installed with motor two, the output shaft of motor two is fixedly connected with rotating rod, the surface lower end of rotating rod is rotatably connected with connecting rod, the other end of connecting rod is rotatably connected with the outer wall of sliding block two.

[0012] As a further scheme of the utility model: the outer wall of the collecting frame is fixedly installed with support frames on both sides, the top of the support frames on both sides extends to the upper side of the sieve plate, a plurality of extrusion rods are fixedly installed between the top of the support frames on both sides, the extrusion rods are equidistantly arranged, and the bottom end of the extrusion rod extends to the inner side of the sieve plate.

[0013] As a further scheme of the utility model: the lower part of the device further includes a bottom plate, the top surface of the bottom plate is fixedly installed with bearing seats at both ends, the inner wall of the bearing seats on both sides is fixedly installed with bearings, the inner wall of the bearings on both sides is rotatably connected with supporting pulleys, the top surface of the bottom plate and between the bearing seats is fixedly installed with motor one, the output shaft of motor one is connected with a speed reducer, and the other end of the speed reducer is fixedly connected with a gear.

[0014] As a further scheme of the utility model: the upper part of the device includes a roller, the surface of the roller is fixedly installed with rolling rings on both sides, the surface of the roller is fixedly installed with an annular rack in the middle, the inner wall of one end of the roller is provided with an inlet, the inner wall of the other end of the roller is provided with an outlet, and the inner wall of the roller is fixedly installed with an inner lining plate.

[0015] As a further scheme of the utility model: the top of the supporting pulleys on both sides is movably connected with the rolling rings, and the outer wall of the gear is meshedly connected with the annular rack.

[0016] As a further scheme of the utility model: the top surface of the bottom plate and on the side close to the outlet is fixedly installed with a supporting rail.

[0017] The utility model discloses the beneficial effects of:

[0018] (1) the utility model in the roller of steel inside lining a material plate, the smooth surface of board, powder is difficult to bond on its surface, even if a small amount of adhesion, after the shaping machine stops, due to the shrinkage, the powder adhered will fall off, will not form a large area of adhesion, need not frequent parking to clean up manually.

[0019] (2) the lower part of the device of the utility model is provided with a sieve plate, and is driven reciprocating vibration by a motor, spherical particles and powder are output from the outlet of the roller and fall on the top of the sieve plate to separate, the sieve plate is provided with extrusion rods above, when the sieve plate moves, the powder clumps above are continuously impacted and extruded by the extrusion rods, so that the powder clumps are quickly crushed, the powder collected can be directly recycled, and the product quality is not affected. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the roller in this utility model;

[0023] Figure 3 yes Figure 1 A magnified structural diagram of region A;

[0024] Figure 4 This is a schematic diagram of the overall structure of the support rail to the support frame in this utility model;

[0025] Figure 5 This is a side-view sectional view of the collection frame and sieve plate in this utility model.

[0026] In the diagram: 1. Lower part of the device; 101. Base plate; 102. Bearing seat; 103. Bearing; 104. Support roller; 105. Motor 1; 106. Reducer; 107. Gear; 108. Support rail; 109. Slide groove; 110. Spring; 111. Collection frame; 112. Slider 1; 113. Motor 2; 114. Rotating rod; 115. Connecting rod; 116. Slider 2; 117. Screen plate; 118. Support frame; 119. Extrusion rod; 2. Upper part of the device; 201. Drum; 202. Rolling ring; 203. Ring rack; 204. Feed inlet; 205. Discharge outlet; 206. Inner liner plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1-5As shown, the roller shaping device comprises a device lower part 1, a device upper part 2 is arranged above the device lower part 1, the device lower part 1 comprises a motor one 105, a speed reducer 106 and a motor two 113; further comprising: the device lower part 1 comprises a support rail 108, the inner wall of the support rail 108 is provided with a sliding groove 109 on both sides, the inner wall of the sliding groove 109 on one side is slidably connected with a sliding block one 112, and the inner wall of the sliding groove 109 on the other side is slidably connected with a sliding block two 116; wherein, the inner side of the two sliding grooves 109 is fixedly connected with a spring 110 at one end, and the two springs 110 are fixedly connected with the sliding block one 112 and the sliding block two 116 respectively on the side away from the inner wall of the sliding groove 109; wherein, the top of the sliding block one 112 extends to the upper side of the support rail 108, and the top of the sliding block one 112 is fixedly installed with a collecting frame 111, the top of the sliding block two 116 extends to the upper side of the support rail 108, and the top of the sliding block two 116 is fixedly installed with a sieve plate 117, and the sieve plate 117 is located above the collecting frame 111 as a whole, such as Figures 4-5 As shown, a plurality of sieve holes are formed on the surface of the sieve plate 117, the sieve holes are only for powder to pass through, and the length of the collecting frame 111 is greater than that of the sieve plate 117, so as to avoid the powder from falling outside the collecting frame 111 when the sieve plate 117 moves above the collecting frame 111;

[0029] The inner wall of the sliding block one 112 is fixedly installed with the motor two 113, the output shaft of the motor two 113 is fixedly connected with a rotating rod 114, the surface of the lower end of the rotating rod 114 is rotatably connected with a connecting rod 115, the other end of the connecting rod 115 is rotatably connected with the outer wall of the sliding block two 116, such as Figure 4 As shown, the continuous rotation of the rotating rod 114 is driven by the motor two 113, so that the distance between the sliding block one 112 and the sliding block two 116 continuously changes;

[0030] The outer wall of the collecting frame 111 is fixedly installed with a support frame 118 on both sides, the top of the support frame 118 on both sides extends to the upper side of the sieve plate 117, and a plurality of extrusion rods 119 are fixedly installed between the top of the support frame 118 on both sides, and the extrusion rods 119 are equidistantly arranged, and the bottom end of the extrusion rod 119 extends downward to the inner side of the sieve plate 117, such as Figures 4-5 As shown, the powder agglomerates are impacted by the extrusion rods 119 when being sieved, which helps to crush the agglomerates;

[0031] The bottom part 1 further comprises a bottom plate 101, both ends of the top surface of the bottom plate 101 are fixedly installed with bearing seats 102, the inner walls of the two bearing seats 102 are fixedly installed with bearings 103, the inner walls of the two bearings 103 are rotatably connected with supporting pulleys 104, the top surface of the bottom plate 101 and between the two bearing seats 102 is fixedly installed with a motor one 105, the output shaft of the motor one 105 is connected with a speed reducer 106, the other end of the speed reducer 106 is fixedly connected with a gear 107, the upper part 2 comprises a roller 201, both sides of the surface of the roller 201 are fixedly installed with rolling rings 202, the surface of the roller 201 is fixedly installed with an annular rack 203 in the middle, the inner wall of one end of the roller 201 is provided with an inlet 204, the inner wall of the other end of the roller 201 is provided with an outlet 205, and the inner wall of the roller 201 is fixedly installed with an inner lining plate 206, as shown in the figure, the inner lining plate 206 can be a stainless steel metal lining or a polytetrafluoroethylene polymer lining, and the lining has the characteristics of wear resistance and anti-sticking. Figure 2 As shown in the figure, the inner lining plate 206 can be a stainless steel metal lining or a polytetrafluoroethylene polymer lining, and the lining has the characteristics of wear resistance and anti-sticking.

[0032] The top parts of the two supporting pulleys 104 are movably connected with the two rolling rings 202 respectively, the outer wall of the gear 107 is meshedly connected with the annular rack 203 at the upper end, and the top surface of the bottom plate 101 and on the side close to the outlet 205 is fixedly installed with a supporting rail 108, as shown in the figure, the supporting pulley 104 limits the rolling ring 202, so that the roller 201 is prevented from deviating during rotation. Figure 1 、 Figure 3 The top parts of the two supporting pulleys 104 are movably connected with the two rolling rings 202 respectively, the outer wall of the gear 107 is meshedly connected with the annular rack 203 at the upper end, and the top surface of the bottom plate 101 and on the side close to the outlet 205 is fixedly installed with a supporting rail 108, as shown in the figure, the supporting pulley 104 limits the rolling ring 202, so that the roller 201 is prevented from deviating during rotation.

[0033] The working principle of the utility model is as follows:

[0034] When the device is used, spherical particles are put into the roller 201 from the inlet 204, during polishing, the motor one 105 is started to drive the gear 107 to rotate, so as to drive the annular rack 203 and the roller 201 to rotate as a whole, at this time, the rolling ring 202 rotates in the middle of the supporting pulley 104, the supporting pulley 104 is driven to rotate in the inner side of the bearing 103, so that the spherical particles in the roller 201 continuously move and polish in the roller 201;

[0035] After polishing, the spherical particles and the polishing powder are led out from the outlet 205 and put above the sieve plate 117, the motor two 113 is started to drive the rotating rod 114 to continuously rotate, the connecting rod 115 drives the sliding block two 116 to move in the sliding groove 109, then the spring 110 drives the reset, so that the distance between the sliding block one 112 and the sliding block two 116 is switched back and forth between increasing and decreasing, and under the driving of the sliding block one 112 and the sliding block two 116, the sieve plate 117 and the collecting frame 111 keep relative reciprocating motion, the extrusion rod 119 connected with the supporting frame 118 above the collecting frame 111 reciprocates in the collecting frame 111 and impacts the powder agglomerates in the collecting frame 111, and the crushed and separated powder falls along the sieve holes on the surface of the sieve plate 117 and falls into the collecting frame 111.

[0036] The above has carried out the detailed description to one embodiment of the utility model, but the content described is only the preferred embodiment of the utility model, cannot be considered for limiting the implementation scope of the utility model. All equal changes and improvements etc. that are made in the utility model application scope belong to the patent coverage scope of the utility model still.

Claims

1. A roller shaping device, comprising a device lower part (1), an upper part (2) is arranged above the device lower part (1), the device lower part (1) comprises a motor one (105), a speed reducer (106) and a motor two (113); characterized in that Further comprising: The device lower part (1) comprises a support rail (108), the inner wall of the support rail (108) is provided with a sliding groove (109) on both sides, the inner wall of the sliding groove (109) on one side is slidably connected with a sliding block one (112), and the inner wall of the sliding groove (109) on the other side is slidably connected with a sliding block two (116); Wherein, one end of the inner side of the two sliding grooves (109) is fixedly connected with a spring (110), and the two springs (110) are fixedly connected with the sliding block one (112) and the sliding block two (116) respectively on the side away from the inner wall of the sliding groove (109); Wherein, the top of the sliding block one (112) extends above the support rail (108), and a collecting frame (111) is fixedly installed on the top of the sliding block one (112), the top of the sliding block two (116) extends above the support rail (108), and a sieve plate (117) is fixedly installed on the top of the sliding block two (116), the sieve plate (117) is located above the collecting frame (111).

2. The drum reshaping device of claim 1, wherein The inner wall of the sliding block one (112) is fixedly installed with a motor two (113), the output shaft of the motor two (113) is fixedly connected with a rotating rod (114), the surface of the lower end of the rotating rod (114) is rotatably connected with a connecting rod (115), and the other end of the connecting rod (115) is rotatably connected with the outer wall of the sliding block two (116).

3. The drum reshaping device of claim 1, wherein The outer wall of the collecting frame (111) is fixedly installed with a support frame (118) on both sides, the top of the support frame (118) on both sides extends above the sieve plate (117), a plurality of extrusion rods (119) are fixedly installed between the tops of the support frames (118) on both sides, the plurality of extrusion rods (119) are equidistantly arranged, and the bottom ends of the extrusion rods (119) extend downward to the inner side of the sieve plate (117).

4. The drum reshaping apparatus of claim 1, wherein The device lower part (1) further comprises a bottom plate (101), the top surface of the bottom plate (101) is fixedly installed with a bearing seat (102) at both ends, the inner wall of the bearing seat (102) on both sides is fixedly installed with a bearing (103), the inner wall of the bearing (103) on both sides is rotatably connected with a supporting roller (104), the top surface of the bottom plate (101) and between the bearing seats (102) on both sides is fixedly installed with a motor one (105), the output shaft of the motor one (105) is connected with a speed reducer (106), and the other end of the speed reducer (106) is fixedly connected with a gear (107).

5. The drum reshaping apparatus of claim 1, wherein The device upper part (2) includes a roller (201), both sides of the surface of the roller (201) are fixedly installed with a roller ring (202), the middle part of the surface of the roller (201) is fixedly installed with an annular rack (203), the inner wall of one end of the roller (201) is provided with an inlet (204), the inner wall of the other end of the roller (201) is provided with an outlet (205), and the inner wall of the roller (201) is fixedly installed with an inner lining plate (206).

6. The drum reshaping device of claim 4, wherein, The top of the two supporting wheels (104) is movably connected with the two roller rings (202) respectively, and the outer wall of the upper end of the gear (107) is meshedly connected with the annular rack (203).

7. The drum reshaping apparatus of claim 4, wherein The top surface of the bottom plate (101) and the side close to the outlet (205) are fixedly installed with a supporting rail (108).

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