Spraying pretreatment device for discus
By designing a pretreatment device for iron disc spraying, the device utilizes components such as a drive motor, a lifting motor, and an electric telescopic rod to achieve precise movement and stable clamping of the iron disc. Combined with automated processing of degreasing, rust removal, and cleaning boxes, it solves the problems of low production efficiency and insufficient adaptability in existing technologies, and achieves efficient and stable pretreatment results.
Patent Information
- Application Number
- CN202520125623.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing coating production lines rely on manual operation, resulting in low production efficiency, poor processing consistency and stability, and insufficient equipment adaptability, making it unable to efficiently process iron discs of different sizes and shapes.
A pretreatment device for iron disc spraying was designed, which uses components such as a drive motor, a lifting motor and an electric telescopic rod to achieve precise movement and stable clamping of the iron disc in three-dimensional space. Combined with the automated processing of the degreasing tank, the rust removal tank and the cleaning tank, it is equipped with a water storage tank and a high-pressure nozzle to ensure the cleaning effect.
It improves the efficiency and quality of disc pretreatment, ensures the consistency and stability of processing, adapts to discs of different sizes and shapes, reduces production costs and cycles, and meets environmental protection requirements.
Smart Images
Figure CN223801064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to discus spraying technical field especially discus spraying pretreatment device. BACKGROUND
[0002] The development of coating production line in China has experienced the process from manual work to production line and then to automatic production line. The coating process includes pretreatment spraying, drying or curing, three waste treatment and other links. With the development of industrial technology, coating gradually develops towards automation, and technologies such as electrostatic spraying, electrophoretic painting and powder spraying are popularized and applied. Intelligent spraying robots also appear in the coating production line. In the production process of discus, in order to improve the surface quality and corrosion resistance of discus, discus needs to be sprayed. The pretreatment work before spraying, such as oil removal, rust removal and cleaning, directly affects the effect and quality of spraying. Therefore, it is of great practical significance to design an efficient and automatic discus spraying pretreatment device.
[0003] Some coating production lines still rely on manual operation, which is low in production efficiency. Manual operation cannot guarantee the consistency and stability of the treatment, and some coating equipment can only be applied to specific specifications and types of workpieces. For discus of different sizes and shapes, different clamps or equipment parameters need to be adjusted, which increases the production cost and production cycle. CONTENT OF THE UTILITY MODEL
[0004] To solve the above technical problems, the utility model provides discus spraying pretreatment device.
[0005] The utility model discloses the following technical scheme is realized: discus spraying pretreatment device, including workbench, the workbench top and fixed column bottom fixed connection is established, two fixed column top and support plate bottom fixed connection is established, support plate left end and transmission motor right end fixed connection is established, support plate inside is provided with transmission screw rod, transmission screw rod left end passes through support plate inside and transmission motor right end's output end transmission connection, transmission screw rod surface and transmission block inner wall transmission connection, transmission block bottom and slider bottom fixed connection is established, support plate bottom is seted up with the sliding slot, the slider surface and the sliding slot inner wall sliding connection is established, the slider bottom and lifting motor bottom fixed connection is established;
[0006] Lifting motor bottom and lifting column bottom transmission connection is established, lifting column bottom and connecting plate top fixed connection is established, connecting plate bottom and connecting block top fixed connection is established, connecting block is provided with two, two The one end of mutual approach of connecting block is fixedly connected with the one end of mutual approach of electric telescopic rod, electric telescopic rod is provided with a plurality of, a plurality of The one end of mutual approach of electric telescopic rod is fixedly connected with the one end of mutual far away of clamping block, clamping block is provided with a plurality of.
[0007] Through the above technical scheme, the workbench provides a stable foundation for the entire device, ensuring that other components can be stably installed and operated, guaranteeing the stability and reliability of the pretreatment process. The operator can conveniently load and unload the iron disc and operate it above the workbench, and it is also convenient to reasonably layout other components such as the oil removal tank, the rust removal tank, the cleaning tank, etc. on the workbench, improving work efficiency. The transmission motor drives the transmission screw to rotate through the output end, and the transmission screw is in transmission connection with the inner wall of the transmission block, so that the transmission block moves on the transmission screw, thereby driving the iron disc to realize precise linear motion in the horizontal direction, facilitating the accurate feeding of the iron disc into different processing areas. The lifting motor drives the lifting column to lift, thereby driving the connecting plate fixedly connected with the bottom end of the lifting column and the iron disc to move in the vertical direction, realizing the precise movement of the iron disc in the three-dimensional space, facilitating the placing of the iron disc into or taking out of the processing liquid of different depths. The plurality of electric telescopic rods drive the clamping block to move towards the iron disc until the iron disc is stably clamped, preventing the iron disc from shaking or moving during the pretreatment process, and guaranteeing the effect and quality of the pretreatment.
[0008] As a further improvement of the above scheme, the bottom end of the workbench is fixedly connected with the top end of the support column, and the support column is provided with four support columns. The front end of the workbench is fixedly connected with the rear end of the control panel.
[0009] Through the above technical scheme, the control panel is located at the front end of the workbench, which is convenient for the operator to centrally control the entire pretreatment device, including the start-stop, rotation speed and telescopic amount of the components such as the transmission motor, the lifting motor and the electric telescopic rod, etc. The parameters are adjusted to make the operation more convenient and efficient.
[0010] As a further improvement of the above scheme, the top end of the workbench is fixedly connected with the bottom end of the oil removal tank, and the oil removal tank is arranged directly below the clamping block. The front end of the oil removal tank is fixedly connected with the rear end of the signboard one. The bottom end of the inner wall of the oil removal tank is provided with a water outlet one. The bottom end of the water outlet one is fixedly connected with the top end of the water outlet pipe one. The front end of the water outlet pipe one is in transmission connection with the rear end of the water outlet valve. The top end of the workbench is fixedly connected with the bottom end of the rust removal tank. The front end of the rust removal tank is fixedly connected with the rear end of the signboard two. The bottom end of the inner wall of the rust removal tank is provided with a water outlet two. The bottom end of the water outlet two is fixedly connected with the top end of the water outlet pipe two. The front end of the water outlet pipe two is in transmission connection with the rear end of the water outlet valve. The top end of the workbench is fixedly connected with the bottom end of the cleaning tank. The front end of the cleaning tank is fixedly connected with the rear end of the signboard three. The bottom end of the inner wall of the cleaning tank is provided with a water outlet three. The bottom end of the water outlet three is fixedly connected with the top end of the water outlet pipe three. The front end of the water outlet pipe three is in transmission connection with the rear end of the water outlet valve.
[0011] Through the technical scheme, the oil removal tank is used for removing oil stains on the surface of the iron pie, the rust removal tank is used for removing rust on the surface of the iron pie, and the cleaning tank is used for cleaning chemical substances and impurities remaining in the iron pie during the oil removal and rust removal processes, so that the surface of the iron pie meets the cleaning and pretreatment requirements before spraying through the sequential treatment of the three tank bodies.
[0012] As a further improvement of the above scheme, the top end of the workbench is fixedly connected with the bottom end of the water storage tank, the surface of the water storage tank is fixedly connected with a plurality of shunt pipes, the shunt pipes are fixedly connected with a water storage plate at the end close to each other, the bottom end of the water storage plate is fixedly connected with the top end of the cleaning tank, the inner wall of the water storage plate is fixedly connected with a plurality of high-pressure nozzles, and the bottom end of the workbench is provided with a wastewater tank.
[0013] Through the technical scheme, the water storage tank serves as the water supply part of the entire cleaning system and can store a sufficient amount of water, and the continuous and stable water supply is one of the key factors to ensure the cleaning effect during the cleaning of the iron pie, which can ensure that the cleaning process is not interrupted due to insufficient water supply when multiple iron pies are cleaned or long-time cleaning operation is performed, and the high-pressure nozzles can convert the water obtained from the water storage plate into high-pressure water flow, which has strong impact force and can effectively remove chemical substances and impurities remaining on the surface of the iron pie during the oil removal and rust removal processes, and compared with ordinary water flow, the high-pressure water flow can deeply enter the small gaps and recesses on the surface of the iron pie and completely wash away the dirt.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] The utility model discloses a fixing iron pie through the clamping block. A plurality of electric telescopic rods drive the clamping block to adapt to iron pies of different sizes and ensure firm clamping. The cooperation of the transmission motor, transmission screw, transmission block, sliding block, lifting motor and lifting column enables the clamped iron pie to be accurately moved in three-dimensional space, which facilitates the accurate feeding of the iron pie into different processing areas such as the oil removal tank, rust removal tank and cleaning tank, and improves the pretreatment efficiency.
[0016] The oil removal tank, rust removal tank and cleaning tank are sequentially arranged on the workbench. The oil removal tank can effectively remove oil stains on the surface of the iron pie, which is very important for subsequent rust removal and spraying operations, because oil stains will affect the adhesion of the rust removal and coating. The rust removal tank can remove rust on the surface of the iron pie to ensure the cleanliness of the surface of the iron pie and provide a good basis for spraying. The cleaning tank can clean chemical substances or impurities remaining in the iron pie during the oil removal and rust removal processes.
[0017] The water storage tank and the water storage plate with high-pressure nozzles provide sufficient high-pressure water source for the cleaning tank, and ensure the cleaning effect.
[0018] The utility model discloses a signboard (signboard one, signboard two, signboard three) is arranged at the front end of three processing tank (oil removal tank, rust removal tank, cleaning tank), and the operator can intuitively understand the function of each area, reduces the operation failure. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of the utility model;
[0020] Figure 2 It is the left end structure schematic diagram of the utility model;
[0021] Figure 3 It is the bottom end structure schematic diagram of the utility model;
[0022] Figure 4 It is the front end cross section structure schematic diagram of the utility model;
[0023] Figure 5 It is the right end cross section structure schematic diagram of the utility model.
[0024] Main symbol explanation:
[0025] 1, workbench;2, support column;3, control panel;4, fixed column;5, support plate;6, transmission motor;7, transmission screw;8, transmission block;9, sliding block;10, sliding slot;11, lifting motor;12, lifting rod;13, connecting plate;14, connecting block;15, electric telescopic rod;16, clamping block;17, oil removal tank;18, signboard one;19, water outlet one;20, water pipe one;21, water valve one;22, rust removal tank;23, signboard two;24, water outlet two;25, water pipe two;26, water valve two;27, cleaning tank;28, signboard three;29, water outlet three;30, water pipe three;31, water valve three;32, water storage tank;33, shunt pipe;34, water storage plate;35, high-pressure nozzle;36, wastewater tank. DETAILED DESCRIPTION
[0026] Below, combining the drawings and specific implementation, the utility model is described further, need explaining that, under the premise of not conflicting, the following described each embodiment between or each technical feature between can be arbitrary combination and form new embodiment.
[0027] Embodiment:
[0028] Please combine Figures 1-5 The disc spraying pretreatment device of the embodiment, including workbench 1, workbench 1 top end and fixed column 4 bottom end fixed connection, fixed column 4 set up two. Two fixed column 4 top end and support plate 5 bottom end fixed connection, support plate 5 left end and transmission motor 6 right end fixed connection, support plate 5 inside set up transmission screw 7, transmission screw 7 left end through support plate 5 inside and transmission motor 6 right end's output end transmission connection, transmission screw 7 surface and transmission block 8 inner wall transmission connection, transmission block 8 bottom end and slider 9 bottom end fixed connection, support plate 5 bottom end open have slide 10, slider 9 surface and slide 10 inner wall sliding connection, slider 9 bottom end and lift motor 11 bottom end fixed connection;
[0029] Lift motor 11 bottom end and lift column bottom end transmission connection, lift column bottom end and connecting plate 13 top end fixed connection, connecting plate 13 bottom end and connecting block 14 top end fixed connection, connecting block 14 set up two, two connecting block 14 mutually close one end and electric telescopic rod 15 mutually close one end fixed connection, electric telescopic rod 15 set up several, several electric telescopic rod 15 mutually close one end and clamping block 16 mutually far one end fixed connection, clamping block 16 set up several.
[0030] Workbench 1 bottom end and support column 2 top end fixed connection, support column 2 set up four, workbench 1 front end and control panel 3 rear end fixed connection.
[0031] Workbench 1 top end and oil removal tank 17 bottom end fixed connection, oil removal tank 17 set up in clamping block 16's right below, oil removal tank 17 front end and notice board 1 18 rear end fixed connection.
[0032] Oil removal tank 17 inner wall bottom end open have water outlet 1 19, water outlet 1 19 bottom end and water outlet pipe 1 20 top end fixed connection, water outlet pipe 1 20 front end and water valve rear end transmission connection.
[0033] Workbench 1 top end and derusting tank 22 bottom end fixed connection, derusting tank 22 front end and notice board 2 23 rear end fixed connection, derusting tank 22 inner wall bottom end open have water outlet 2 24, water outlet 2 24 bottom end and water outlet pipe 2 25 top end fixed connection, water outlet pipe 2 25 front end and water valve rear end transmission connection.
[0034] Workbench 1 top end and washing tank 27 bottom end fixed connection, washing tank 27 front end and notice board 3 28 rear end fixed connection, washing tank 27 inner wall bottom end open have water outlet 3 29, water outlet 3 29 bottom end and water outlet pipe 3 30 top end fixed connection, water outlet pipe 3 30 front end and water valve rear end transmission connection.
[0035] The top end of the workbench 1 is fixedly connected with the bottom end of the water storage tank 32, the surface of the water storage tank 32 is fixedly connected with a shunt pipe 33, the shunt pipe 33 is provided with two, the two shunt pipes 33 are fixedly connected with a water storage plate 34 at the end close to each other, the bottom end of the water storage plate 34 is fixedly connected with the top end of the cleaning tank 27, the inner wall of the water storage plate 34 is fixedly connected with a high-pressure nozzle 35, the high-pressure nozzle 35 is provided with a plurality of, and the bottom end of the workbench 1 is placed with a wastewater tank 36.
[0036] The implementation principle of the discus spraying pretreatment device in the embodiment of the application is as follows: when the discus needs to be fixed, the electric telescopic rod 15 is started by operating the control panel 3, the plurality of electric telescopic rods 15 drive the clamping blocks 16 to move towards the discus until the discus is stably clamped, then, according to the needs of the pretreatment process, the transmission motor 6 is started, the output end of the transmission motor 6 drives the transmission screw 7 to rotate, the transmission screw 7 is in transmission connection with the inner wall of the transmission block 8, so that the transmission block 8 moves on the transmission screw 7, at the same time, the sliding block 9 fixed at the bottom end of the transmission block 8 slides in the sliding groove 10 at the bottom end of the supporting plate 5, so as to ensure the stable movement of the transmission block 8, when the transmission block 8 moves to the appropriate position, the lifting motor 11 is started, the lifting motor 11 drives the lifting column to lift, so as to drive the clamped discus to lift, realizing the accurate movement of the discus in the horizontal and vertical directions, moving the fixed discus above the degreasing tank 17, then lowering the discus to immerse it in the degreasing liquid in the degreasing tank 17, the degreasing liquid reacts chemically or dissolves physically with the oil stains on the surface of the discus, so as to remove the oil stains, after the degreasing is completed, the degreasing waste liquid in the degreasing tank 17 can be discharged through the water outlet one 19 and the water outlet pipe one 20, the waste liquid discharge can be controlled by opening the water outlet valve, moving the degreased discus above the derusting tank 22 and immersing it in the derusting liquid in the derusting tank 22, the derusting liquid reacts chemically with the rust on the surface of the discus, so as to dissolve and remove the rust, after the derusting is completed, the discus is lifted, the derusting waste liquid is discharged through the water outlet two 24 and the water outlet pipe two 25, moving the derusted discus above the cleaning tank 27 and immersing it in the cleaning tank 27, at the same time, the water in the water storage tank 32 enters the water storage plate 34 through the shunt pipe 33, and then is sprayed out by the high-pressure nozzle 35, so as to wash the discus, the degreasing, derusting chemicals and impurities remaining on the surface of the discus are washed away, and the waste water after cleaning is discharged to the wastewater tank 36 through the water outlet three 29 and the water outlet pipe three 30.
[0037] The above-mentioned embodiment is only a preferred embodiment of the present application, and cannot be used to limit the scope of protection of the present application, and any non-essential change and replacement made by the person skilled in the art on the basis of the present application shall belong to the scope of protection required by the present application.
Claims
1. A discus spray pre-treatment apparatus characterised in that, Including the work table (1), the work table (1) top end is connected with the fixed column (4) bottom end fixedly connected, the fixed column (4) is provided with two, two the fixed column (4) top end is connected with the support plate (5) bottom end fixedly connected, the support plate (5) left end is connected with the transmission motor (6) right end fixedly connected, the support plate (5) inside is provided with transmission screw (7), the transmission screw (7) left end is connected with the transmission motor (6) right end output end transmission in the inside of support plate (5), the transmission screw (7) surface is connected with the transmission block (8) inner wall transmission, the transmission block (8) bottom end is connected with the sliding block (9) bottom end fixedly connected, the support plate (5) bottom end is set up with the sliding slot (10), the sliding block (9) surface is connected with the sliding slot (10) inner wall sliding, the sliding block (9) bottom end is connected with the lifting motor (11) bottom end fixedly connected; The lifting motor (11) bottom end is connected with the lifting column bottom end transmission, the lifting column bottom end is connected with the connecting plate (13) top end fixedly connected, the connecting plate (13) bottom end is connected with the connecting block (14) top end fixedly connected, the connecting block (14) is provided with two, two the connecting block (14) is fixedly connected with the electric telescopic rod (15) one end of each other, the electric telescopic rod (15) is provided with several, several the electric telescopic rod (15) one end of each other is fixedly connected with the clamping block (16) one end of each other, the clamping block (16) is provided with several.
2. The discus spray pre-treatment apparatus of claim 1, wherein: The work table (1) bottom end is connected with the support column (2) top end fixedly connected, the support column (2) is provided with four, the work table (1) front end is connected with the control panel (3) rear end fixedly connected.
3. The discus spray pre-treatment apparatus of claim 1, wherein: The work table (1) top end is connected with the oil removal tank (17) bottom end fixedly connected, the oil removal tank (17) is set below the clamping block (16), the oil removal tank (17) front end is connected with the signboard (18) rear end fixedly connected.
4. The discus spray pre-treatment apparatus of claim 3, wherein: The inner wall bottom end of the oil removal tank (17) is provided with a water outlet (19), the bottom end of the water outlet (19) is fixedly connected with the top end of the water outlet pipe (20), the front end of the water outlet pipe (20) is drivingly connected with the rear end of the water outlet valve.
5. The discus spray pre-treatment apparatus of claim 1, wherein: The work table (1) top end is connected with the rust removal tank (22) bottom end fixedly connected, the rust removal tank (22) front end is connected with the signboard (23) rear end fixedly connected, the rust removal tank (22) inner wall bottom end is provided with a water outlet (24), the bottom end of the water outlet (24) is fixedly connected with the top end of the water outlet pipe (25), the front end of the water outlet pipe (25) is drivingly connected with the rear end of the water outlet valve.
6. The discus spray pre-treatment apparatus of claim 1, wherein: The work table (1) top end is connected with the cleaning tank (27) bottom end fixedly connected, the cleaning tank (27) front end is connected with the signboard (28) rear end fixedly connected, the cleaning tank (27) inner wall bottom end is provided with a water outlet (29), the bottom end of the water outlet (29) is fixedly connected with the top end of the water outlet pipe (30), the front end of the water outlet pipe (30) is drivingly connected with the rear end of the water outlet valve.
7. The discus spray pre-treatment apparatus of claim 1, wherein: The top end of the workbench (1) is fixedly connected with the bottom end of the water storage tank (32), the surface of the water storage tank (32) is fixedly connected with a shunt pipe (33), the shunt pipe (33) is provided with two, the end of the two shunt pipes (33) close to each other is fixedly connected with a water storage plate (34), the bottom end of the water storage plate (34) is fixedly connected with the top end of the cleaning tank (27), the inner wall of the water storage plate (34) is fixedly connected with a high-pressure spray head (35), the high-pressure spray head (35) is provided with a plurality of, the bottom end of the workbench (1) is placed with a wastewater tank (36).