Efficient blanking integrated equipment

Abstract

The utility model belongs to blanking processing, and discloses efficient blanking integrated equipment which comprises a square plate, and supports are symmetrically arranged at the bottom of the square plate. The blanking module is arranged above the square plate, and a blanking opening corresponding to the blanking module is formed in the square plate; the blanking module comprises four supporting rods, a double-layer plate is slidably arranged on the supporting rods, air cylinders are arranged at the tops of the supporting rods, and piston rods of the air cylinders are fixedly connected with the tops of the double-layer plate. The double-layer plate comprises an upper plate and a lower plate, a sliding block is slidably arranged in the lower plate, a cutter is fixedly arranged in the lower plate, a spring is clamped to the top of the sliding block, and the top of the spring is clamped to the bottom of the upper plate; a positioning punch is arranged at the bottom of the sliding block; through the synergistic effect of the punching module, the guide plate and other structures, each link from punching positioning to cutting machining can be accurately controlled, machining deviation is effectively avoided, and the size precision and the surface quality of a copper strip machined part are guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to a punching processing, more particularly to a high -efficient punching integrated equipment. BACKGROUND

[0002] In the traditional copper strip processing technology, the punching equipment structure is simple, and the positioning is not accurate, which leads to the punching and cutting position deviation of the copper strip processing piece being large, the size precision and quality of the product being difficult to guarantee, and the scrap rate being high. The waste material treatment in the processing process is not timely and inconvenient, which is easy to accumulate in the processing area, affects the normal operation of the equipment and the product quality, increases the equipment maintenance cost and cleaning time. Moreover, the copper strip transmission is unstable, which is easy to appear the jamming or deviation phenomenon, leads to the processing interruption, the low production efficiency, and cannot satisfy the large -scale production demand of the modern industry to the high quality, high efficiency copper strip product.

[0003] Therefore, the high -efficient punching integrated equipment is provided to solve the above -mentioned problems. UTILITY MODEL CONTENTS

[0004] In order to solve the above -mentioned problems, the high -efficient punching integrated equipment is provided.

[0005] The high -efficient punching integrated equipment provided by the application adopts the following technical scheme:

[0006] A high -efficient punching integrated equipment, comprising:

[0007] The square plate is symmetrically provided with a support at the bottom;

[0008] The punching module is arranged above the square plate, and the square plate is provided with a punching hole corresponding to the punching module;

[0009] The punching module includes four support rods, a double-layer plate is slidably arranged on the support rod, a gas cylinder is arranged at the top of the support rod, and the piston rod of the gas cylinder is fixedly connected with the top of the double-layer plate;

[0010] The double-layer plate includes an upper plate and a lower plate, a sliding block is slidably arranged in the lower plate, and a cutting knife is fixedly arranged in the lower plate, a spring is clamped on the top of the sliding block, the top of the spring is clamped on the bottom of the upper plate, and a positioning punch is arranged at the bottom of the sliding block.

[0011] Further, the square plate is symmetrically provided with a guide plate, the workpiece is located in the gap between the guide plate and the square plate, the guide plate is provided with a punching hole matched with the positioning punch and a punching hole with the same size.

[0012] Through the technical scheme, the workpiece is always kept in the correct position and direction during the machining process, avoiding machining deviation caused by workpiece deviation or shaking, and ensuring the accuracy and consistency of punching, hole expansion and cutting operations.

[0013] The punching and hole expansion hole matched with the positioning punch and having the same size as the punching hole is arranged on the guide plate, can be perfectly matched with the punching die set, makes the positioning punch more accurate when positioning the punching and hole expansion hole, and provides accurate guidance for the cutting of the cutting knife, reduces the problems of irregular cutting surface and too many burrs caused by inconsistent punching holes, improves the machining quality and surface finish of the copper strip workpiece, meets the production needs of high-quality copper strip machining, and is especially suitable for scenes with high requirements for product precision and consistency in batch production.

[0014] Further, the square plate is further provided with a motor, a needle wheel is arranged on an output shaft of the motor, a strip-shaped groove larger than the width of the needle wheel is arranged on the guide plate, and part of the needle wheel penetrates through the strip-shaped groove and the needle on the needle wheel is matched with the hole structure on the copper strip.

[0015] Through the above technical scheme, the copper strip can be accurately driven forward by the rotation of the needle wheel, ensuring the continuous and stable operation of the copper strip during the machining process. The needle wheel partially penetrates through the strip-shaped groove on the guide plate which is larger than the width of the needle wheel. This structure design does not hinder the effective contact and transmission of the needle wheel and the copper strip, and also enables the needle wheel to run stably in the strip-shaped groove, avoiding deviation or shaking of the needle wheel during work, thereby ensuring the precision and stability of the copper strip transmission.

[0016] Further, the bottom of the square plate is provided with a waste pipe in communication with the punching hole.

[0017] Through the above technical scheme, a convenient and efficient solution is provided for the waste treatment during the cutting process. During the cutting process of the copper strip, the waste falls directly into the waste pipe through the punching hole, avoiding the accumulation of waste in the machining area, reducing the influence of waste on the machining equipment and copper strip workpiece, and reducing the risk of machining quality problems caused by waste residues.

[0018] Further, the waste pipe is an obtuse angle structure.

[0019] Through the above technical scheme, the waste pipe with an obtuse angle structure is conducive to the smooth sliding and discharge of waste, prevents waste from being blocked in the pipe, ensures the continuity and stability of waste treatment, reduces the time and cost of equipment maintenance and cleaning, improves the smoothness and production efficiency of the entire machining process, is especially suitable for copper strip machining occasions with long-time continuous operation, and ensures the cleanliness of the production environment and the smooth progress of the machining process.

[0020] To sum up, the present application includes at least one of the following beneficial technical effects:

[0021] The cooperation of the punching die set, guide plate and other structures can precisely control each link from hole positioning to cutting processing, effectively avoid processing deviation, ensure the size precision and surface quality of the copper strip processing piece, meet the market demand for high-precision copper strip products, and improve the competitiveness of the products.

[0022] The stable transmission of the motor and the needle wheel and the efficient processing of the waste pipe to the waste reduce the interruption and stagnation time in the processing process, make the entire copper strip processing process more smooth, can realize continuous and stable production, greatly improve the output per unit time, adapt to the rhythm of large-scale industrialized production, and create higher economic benefits for enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The structure of the present application is shown Figure 1 ;

[0024] Figure 2 The structure of the present application is shown Figure 2 ;

[0025] Figure 3 is an enlarged schematic view of A in Figure 2 ;

[0026] Figure 4 is a structural schematic view of the slider.

[0027] Label explanation in the figure: 1, square plate; 2, support; 3, punching opening; 4, support rod; 5, air cylinder; 6, upper plate; 7, lower plate; 8, slider; 9, cutting knife; 10, spring; 11, positioning punch; 12, guide plate; 13, motor; 14, needle wheel; 15, strip-shaped groove; 16, waste pipe. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. Embodiments

[0031] The following will be described in detail in combination with the accompanying drawings Figure 1 to further illustrate the present application.

[0032] The embodiments of the present application disclose a high-efficiency blanking integrated device, comprising:

[0033] A square plate 1, the bottom of the square plate 1 is symmetrically provided with a support 2;

[0034] A blanking module is arranged above the square plate 1, and a blanking opening 3 corresponding to the blanking module is arranged on the square plate 1;

[0035] The blanking module comprises four supporting rods 4, a double-layer plate is slidably arranged on the supporting rod 4, a gas cylinder 5 is arranged at the top of the supporting rod 4, and the piston rod of the gas cylinder 5 is fixedly connected with the top of the double-layer plate;

[0036] The double-layer plate comprises an upper plate 6 and a lower plate 7, a sliding block 8 is slidably arranged in the lower plate 7, and a cutting knife 9 is fixedly arranged in the lower plate 7, a spring 10 is clamped on the top of the sliding block 8, and the top of the spring 10 is clamped on the bottom of the upper plate 6; a positioning punch 11 is arranged at the bottom of the sliding block 8.

[0037] Referring to Figure 1 , Figure 2 , Figure 3The square plate 1 is symmetrically provided with a guide plate 12, the workpiece is located in the gap between the guide plate 12 and the square plate 1, and the guide plate 12 is provided with a punching hole matched with the positioning punch 11 and a blanking hole 3 with the same size. Therefore, the workpiece can always be kept in the correct position and direction during the machining process, avoiding machining deviation caused by workpiece deviation or shaking, and ensuring the accuracy and consistency of punching, hole expansion and cutting operations.

[0038] The guide plate 12 is provided with a punching hole matched with the positioning punch 11 and a blanking hole 3 with the same size, which can perfectly cooperate with the blanking die set, make the positioning punch 11 more accurate when positioning, and also provide accurate guidance for the cutting of the cutting knife 9, reduce the problems of irregular cutting surface and too many burrs caused by inconsistent blanking hole 3, improve the processing quality and surface finish of the copper strip workpiece, meet the production needs of high-quality copper strip processing, and are especially suitable for scenes with high requirements for product precision and consistency in batch production.

[0039] Referring to Figure 1 , Figure 2 The square plate is also provided with a motor 13, the output shaft of the motor 13 is provided with a pin wheel 14, the guide plate 12 is provided with a strip-shaped groove 15 larger than the width of the pin wheel 14, and part of the pin wheel 14 penetrates through the strip-shaped groove 15 and matches the needle on the pin wheel 14 with the hole structure on the copper strip; through the rotation of the pin wheel 14, the copper strip can be accurately driven to forward convey, ensuring the continuous and stable operation of the copper strip in the machining process. The pin wheel 14 partially penetrates through the strip-shaped groove 15 on the guide plate 12 which is larger than the width of the pin wheel 14. This structure design does not hinder the effective contact and transmission of the pin wheel 14 and the copper strip, and also enables the pin wheel 14 to stably run in the strip-shaped groove 15, avoiding the deviation or shaking of the pin wheel 14 in the working process, thereby ensuring the accuracy and stability of the copper strip conveying.

[0040] Referring to Figure 1 and Figure 2 The bottom of the square plate 1 is provided with a waste pipe 16 communicating with the blanking hole 3; a convenient and efficient solution is provided for the waste treatment in the cutting process. In the copper strip cutting process, the waste will directly fall into the waste pipe 16 through the blanking hole 3, avoiding the accumulation of waste in the machining area, reducing the influence of waste on the machining equipment and copper strip workpiece, and reducing the risk of processing quality problems caused by waste residues.

[0041] Referring to Figure 1 and Figure 2The waste pipe 16 is an obtuse angle structure; the obtuse angle structure of the waste pipe 16 is beneficial to the smooth sliding and discharge of the waste, prevents the waste from being blocked in the pipe, ensures the continuity and stability of the waste treatment, reduces the time and cost of equipment maintenance and cleaning, improves the smoothness and production efficiency of the whole processing process, is especially suitable for copper strip processing occasions of long-time continuous operation, and ensures the cleanliness of the production environment and the smooth progress of the processing process.

[0042] The implementation principle of the high-efficiency blanking integrated device is as follows: first, the copper strip processing piece is sent into the gap between the square plate and the guide plate; the cylinder is started, and the piston rod pushes the double-layer plate to move downward; at this time, the positioning punch first contacts the workpiece, and due to the buffering action of the spring, the positioning punch can accurately punch a hole on the workpiece and complete positioning; as the double-layer plate continues to press down, the spring is compressed, the cutting tool contacts the workpiece and performs cutting operation.

[0043] The waste generated by cutting falls into the waste pipe at the bottom through the blanking hole on the square plate; at the same time, the motor drives the pin wheel to rotate, the pin wheel cooperates with the hole structure on the copper strip to continuously convey the copper strip, so that the copper strip processing piece continuously moves forward and enters the next processing cycle, thereby realizing the high-efficiency and accurate copper strip processing process.

[0044] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A high efficiency blanking integrated apparatus, characterized by, Include: The square plate (1), the bottom of the square plate (1) is symmetrically provided with a support (2); The blanking die set is arranged above the square plate (1), and the square plate (1) is provided with a blanking opening (3) corresponding to the blanking die set; The blanking die set includes four support rods (4), a double-layer plate is slidably arranged on the support rod (4), a gas cylinder (5) is arranged at the top of the support rod (4), and the piston rod of the gas cylinder (5) is fixedly connected with the top of the double-layer plate; The double-layer plate includes an upper plate (6) and a lower plate (7), a sliding block (8) is slidably arranged in the lower plate (7), and a cutting knife (9) is fixedly arranged in the lower plate (7), the top of the sliding block (8) is clamped with a spring (10), the top of the spring (10) is clamped on the bottom of the upper plate (6), and the bottom of the sliding block (8) is provided with a positioning punch (11).

2. The high efficiency blanking integrated apparatus according to claim 1, wherein: The square plate (1) is symmetrically provided with a guide plate (12), the workpiece is located in the gap between the guide plate (12) and the square plate (1), the guide plate (12) is provided with a punching hole matched with the positioning punch (11) and a blanking opening (3) with the same size.

3. The high efficiency blanking integrated apparatus according to claim 2, wherein: The square plate (1) is further provided with a motor (13), a needle wheel (14) is arranged on the output shaft of the motor (13), a strip-shaped groove (15) wider than the needle wheel (14) is arranged on the guide plate (12), and part of the needle wheel (14) penetrates through the strip-shaped groove (15) and matches the needle head on the needle wheel (14) with the hole structure on the copper belt.

4. The high efficiency blanking integrated apparatus of claim 1, wherein: The bottom of the square plate (1) is provided with a waste pipe (16) communicated with the blanking opening (3).

5. The high-speed blanking integrated apparatus according to claim 4, characterized in that: The waste pipe (16) is an obtuse angle structure.

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