Saddle correcting device
By designing the placement, restriction, and correction mechanisms of the saddle correction device, the problems of saddle support offset and uneven clamping during the correction process were solved, achieving stable clamping and uniform correction of the saddle support, thus improving the correction effect and system reliability.
Patent Information
- Application Number
- CN202520433585.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
The saddle straightening device cannot effectively restrict the position of the saddle support during the straightening process, resulting in displacement and uneven clamping, which affects the straightening effect.
A saddle straightening device was designed, comprising a placement mechanism, a limiting mechanism, an auxiliary mechanism, and a straightening mechanism. Through components such as an electric telescopic rod, a fixed plate, a limit block, and a spring-loaded telescopic rod, the device achieves stable clamping and uniform straightening of the saddle support.
To ensure the stable position of the saddle support during the correction process, avoid displacement, achieve uniform correction, improve correction accuracy and system reliability, and prevent overcorrection.
Smart Images
Figure CN223801380U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to saddle correction technical field, specifically, relate to a saddle correction device. BACKGROUND
[0002] In the field of chemical equipment manufacturing, the saddle support as the key load-bearing component of the horizontal equipment is usually welded by the bottom plate, the web plate, the rib plate and the backing plate, and due to the uneven distribution of thermal stress in the welding process, the saddle bottom plate is prone to deformation, in order to reduce the local warping or overall unevenness of the saddle support, therefore, the saddle support needs to be subjected to saddle correction treatment.
[0003] However, the saddle correction device cannot limit the placed saddle support to be corrected during the correction process, which can easily cause the saddle support to deviate during the correction process, affecting the correction effect, and the saddle correction device cannot uniformly clamp the saddle support, resulting in insufficient or excessive correction of the saddle support, damaging the saddle structure.
[0004] However, no effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS
[0005] In view of the problems in the related art, the utility model provides a saddle correction device to overcome the above technical problems existing in the prior art.
[0006] Therefore, the utility model adopts the following specific technical solutions:
[0007] A saddle correction device, comprising a correction table body, a placing mechanism is arranged above the correction table body, a limiting mechanism is arranged on both sides of the placing mechanism, an auxiliary mechanism is arranged on the inner wall of the placing mechanism, the auxiliary mechanism comprises a plurality of fixed seats fixed on both sides of the placing mechanism, an electric telescopic rod is arranged on the fixed seat, a fixed plate is installed at one end of the electric telescopic rod, an anti-skid pad one is installed on one side of the fixed plate, and a correction mechanism is arranged in the placing mechanism.
[0008] Further, in order to better place the saddle support, the placing mechanism comprises a placing bottom plate fixedly arranged above the correction table body, a plurality of stand columns are fixedly arranged at the upper position of the placing bottom plate, the stand columns are fixedly connected with one side of the fixed seat on both sides of the placing bottom plate, a correction placing groove is formed in the upper side of the stand column, a plurality of supporting rib plates are fixedly arranged on the side surface of the stand column, and a fixed block is fixedly arranged on both sides of the supporting rib plate.
[0009] Further, in order to better limit the saddle support, the limiting mechanism comprises a limiting seat fixedly arranged on the side surface of the stand column, a plurality of spring sleeved telescopic rods one are fixedly arranged on the side surface of the limiting seat, a limiting plate is fixedly arranged at one end of the spring sleeved telescopic rod one, and an anti-skid pad two is arranged on one side of the limiting plate.
[0010] Further, in order to better correct the saddle, the correction mechanism includes a saddle correction seat arranged in the correction placing groove, one side of the saddle correction seat is in contact with the upper side of the stand column, a pressing plate is fixedly arranged on the upper side of the saddle correction seat, a plurality of support plates one and a plurality of support plates two are respectively fixedly connected to the upper side of the pressing plate, a connecting plate is fixed to one end of the plurality of support plates two and the support plate one, and a pressing machine is in contact with the upper side of the connecting plate.
[0011] Further, in order to better improve the firmness between the connecting plate and the pressing machine, a plurality of studs are penetrated through the connecting plate and the pressing machine, nuts are threadedly connected to both ends of the plurality of studs, and the side surfaces of the nuts are in contact with the upper side of the pressing machine and the lower side of the connecting plate.
[0012] Further, in order to better limit the saddle correction seat, limit blocks are fixed to the side surfaces of the saddle correction seat, and the lower sides of the limit blocks are in contact with limit seats, and the side surfaces of the limit seats are fixedly connected to the side surfaces of the correction table body.
[0013] Further, in order to better buffer and protect the saddle correction seat, a plurality of spring sleeve telescopic rods two are fixed to the inner wall of the limit seat, a limit plate is fixed to one end of the spring sleeve telescopic rod two, and the upper side of the limit plate is in contact with the lower side of the limit block.
[0014] The utility model discloses the beneficial effects are:
[0015] (1), through setting up the limiting mechanism of the placing mechanism, the saddle support of the correction can be assisted and limited, the deviation of the saddle support in the correction process is reduced, the position stability of the saddle support is guaranteed, the accuracy of the correction is guaranteed, the auxiliary mechanism of the placing mechanism can be evenly clamped and fixed to the saddle support of the correction, which is beneficial to limiting and fixing the saddle support from different directions and angles, and effectively prevents the deviation of the saddle support in the correction process.
[0016] (2), through setting up the placing mechanism of the correction table body, the huge pressure and impact force generated in the correction process can be borne, and deformation or displacement does not occur, the reliability and durability of the whole correction system are guaranteed, and the correction mechanism of the placing mechanism guarantees that the pressure is evenly distributed on the surface of the saddle correction seat, avoids local pressure concentration, makes all parts of the saddle support receive balanced correction force, and thus realizes comprehensive and uniform correction effect. DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.
[0018] Figure 1 It is a main body structure schematic diagram of a saddle correcting device according to an embodiment of the utility model;
[0019] Figure 2 It is a placing mechanism structure schematic diagram of a saddle correcting device according to an embodiment of the utility model;
[0020] Figure 3 It is a limiting mechanism structure schematic diagram of a saddle correcting device according to an embodiment of the utility model;
[0021] Figure 4 It is an auxiliary mechanism structure schematic diagram of a saddle correcting device according to an embodiment of the utility model;
[0022] Figure 5 It is a correcting mechanism structure schematic diagram of a saddle correcting device according to an embodiment of the utility model;
[0023] Figure 6 It is a limiting seat sectional structure schematic diagram of a saddle correcting device according to an embodiment of the utility model.
[0024] In the drawing:
[0025] 1, correcting table body;2, placing mechanism;201, placing bottom plate;202, stand;203, correcting placing groove;204, support rib plate;205, fixed block;3, limiting mechanism;301, limiting seat;302, spring suit telescopic rod one;303, limiting plate;304, anti-skid pad two;4, auxiliary mechanism;401, fixed seat;402, electric telescopic rod;403, fixed plate;404, anti-skid pad one;5, correcting mechanism;501, saddle correcting seat;502, pressing plate;503, support plate one;504, support plate two;505, connecting plate;506, press;6, stud;7, nut;8, limiting block;9, limiting seat;10, spring suit telescopic rod two;11, limiting plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] Embodiment one:
[0028] As Figures 1-6As shown, a saddle straightening device according to an embodiment of the present utility model includes a straightening platform 1. A placement mechanism 2 is provided above the straightening platform 1. The placement mechanism 2 includes a placement base plate 201 fixedly disposed above the straightening platform 1. Multiple columns 202 are fixed above the placement base plate 201. The columns 202 are used as lower molds in actual use. There are two columns 202. A straightening placement groove 203 is opened above the columns 202. Multiple support ribs 204 are fixed on the side of the columns 202. There are two support ribs 204. Fixing blocks 205 are fixed on both sides of the support ribs 204. The fixing blocks 205 are fixed to the support ribs 204, columns 202 and placement base plate 201 by welding.
[0029] The placement mechanism 2 is provided with a limiting mechanism 3 on both sides. The limiting mechanism 3 includes a limiting seat 301 fixedly installed on the side of the column 202. Multiple spring-loaded telescopic rods 302 are fixed on the side of the limiting seat 301. There are two spring-loaded telescopic rods 302. A limiting plate 303 is fixed to one end of the spring-loaded telescopic rod 302. An anti-slip pad 304 is provided on one side of the limiting plate 303.
[0030] Example 2:
[0031] like Figures 1-6 As shown, according to an embodiment of the present utility model, an auxiliary mechanism 4 is provided on the inner wall of the placement mechanism 2. The auxiliary mechanism 4 includes a plurality of fixed seats 401 fixed on both sides of the placement mechanism 2. The number of fixed seats 401 is two. The two sides of the column 202 and the placement base plate 201 are fixedly connected to one side of the fixed seat 401. An electric telescopic rod 402 is provided on the fixed seat 401. A fixed plate 403 is installed at one end of the electric telescopic rod 402. An anti-slip pad 404 is installed on one side of the fixed plate 403.
[0032] The placement mechanism 2 is internally equipped with a correction mechanism 5. The correction mechanism 5 includes a saddle correction seat 501 disposed inside the correction placement groove 203. One side of the saddle correction seat 501 contacts the top of the column 202. A pressure plate 502 is fixedly disposed above the saddle correction seat 501. The pressure plate 502 is fixed to the saddle correction seat 501 by welding. Multiple support plates 503 and multiple support plates 504 are fixedly connected to the top of the pressure plate 502. The multiple support plates 504 are connected to the support plates 503 and 504 respectively. One end of plate 503 is fixed with a connecting plate 505. The connecting plate 505 is used as an upper mold in actual use. The upper part of the connecting plate 505 contacts a press 506. The press 506 and the electric telescopic rod 402 are electrically connected to a controller and an external power supply in actual use. Multiple studs 6 pass through the connecting plate 505 and the press 506. There are four studs 6. Nuts 7 are threaded to both ends of the multiple studs 6. The sides of the nuts 7 contact the upper part of the press 506 and the lower part of the connecting plate 505, respectively.
[0033] The two side faces of the saddle correction seat 501 are fixed with limiting blocks 8, the lower part of the limiting blocks 8 is in contact with limiting seats 9, the side face of the limiting seats 9 is fixedly connected with the side face of the correction table body 1, the inner wall of the limiting seats 9 is fixed with a plurality of spring-sleeved telescopic rods two 10, the spring-sleeved telescopic rods two 10 and the spring-sleeved telescopic rods one 302 are composed of telescopic rods one, telescopic rods two and springs, one end of the telescopic rods one is nestedly connected with the inner wall of the telescopic rods two through a sealing block or a sealing gasket, the springs are sleeved outside the telescopic rods one and the telescopic rods two, the number of the spring-sleeved telescopic rods two 10 is two, one end of the spring-sleeved telescopic rods two 10 is fixed with a limiting plate 11, the upper part of the limiting plate 11 is in contact with the lower part of the limiting blocks 8.
[0034] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.
[0035] As described above, according to the above technical scheme of the utility model, the staff places the correction piece into the correction placing groove 203 provided in the column 202 (lower mold), at the same time, the limiting seat 301 and the spring-sleeved telescopic rods one 302 provided in the column 202 push the limiting plate 303, the anti-skid pad two 304 clamps the saddle from both sides to prevent the correction piece from deviating in the correction process, and ensures the preliminary fixation of the correction piece, and through the fixing seat 401 and the electric telescopic rod 402 and the fixed plate 403 provided in the placing bottom plate 201 and the column 202, the electric telescopic rod 402 drives the fixed plate 403, the anti-skid pad one 404 is tightly clamped on both sides of the correction piece to ensure the stability of the correction piece during the correction, then the press 506 drives the connecting plate 505 (upper mold) to press down, the pressure is evenly transmitted to the pressing plate 502 through the supporting plate one 503 and the supporting plate two 504, and acts on the saddle correction seat 501, the saddle correction seat 501 is clamped by the upper and lower molds, and the vertical pressure applied by the press 506 forces the correction of the warped or uneven area of the bottom plate, and the limiting block 8 provided in the saddle correction seat 501 cooperates with the limiting seat 9 provided in the correction table body 1 to limit the horizontal displacement of the saddle correction seat 501, and the spring-sleeved telescopic rods two 10 and the limiting plate 11 provided in the limiting seat 9 can provide buffering during the pressing process to avoid overload impact, after the correction is completed, the press 506 returns, the spring-sleeved telescopic rods two 10 drive the limiting plate 11 to reset, then the fixing seat 401 and the electric telescopic rod 402 and the fixed plate 403 drive the electric telescopic rod 402 to drive the fixed plate 403, the anti-skid pad one 404 is loosened on both sides of the correction piece, at the same time, the staff takes out the correction piece from the correction placing groove 203, and the spring-sleeved telescopic rods one 302 drive the limiting plate 303 to reset, preparing for the next round of correction work.
[0036] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A saddle orthosis, characterized in that The application relates to an orthodontic device, which comprises an orthodontic base (1), a placing mechanism (2) arranged above the orthodontic base (1), limiting mechanisms (3) arranged at the two sides of the placing mechanism (2), an auxiliary mechanism (4) arranged on the inner wall of the placing mechanism (2), wherein the auxiliary mechanism (4) comprises a plurality of fixing seats (401) fixed at the two sides of the placing mechanism (2), an electric telescopic rod (402) arranged on the fixing seat (401), a fixing plate (403) arranged at one end of the electric telescopic rod (402), and a non-slip pad I (404) arranged at one side of the fixing plate (403), and an orthodontic mechanism (5) arranged in the placing mechanism (2).
2. A saddle correcting device according to claim 1, characterized in that The placing mechanism (2) comprises a placing bottom plate (201) fixedly arranged above the orthodontic base (1), a plurality of stand columns (202) fixedly arranged at the upper position of the placing bottom plate (201), and fixing seats (401) fixedly connected with the two sides of the placing bottom plate (201) and one side of the stand column (202), wherein a orthodontic placing groove (203) is arranged at the upper position of the stand column (202), a plurality of supporting rib plates (204) are fixedly arranged at the side of the stand column (202), and fixing blocks (205) are fixedly arranged at the two sides of the supporting rib plate (204).
3. A saddle correcting device according to claim 2, characterized in that The limiting mechanism (3) comprises a limiting seat (301) fixedly arranged at the side of the stand column (202), a plurality of spring sleeve telescopic rods I (302) fixedly arranged at the side of the limiting seat (301), a limiting plate (303) fixedly arranged at one end of the spring sleeve telescopic rod I (302), and a non-slip pad II (304) arranged at one side of the limiting plate (303).
4. A saddle correcting device according to claim 3, characterized in that The orthodontic mechanism (5) comprises a saddle orthodontic seat (501) arranged in the orthodontic placing groove (203), the saddle orthodontic seat (501) is in contact with the upper position of the stand column (202), a pressing plate (502) is fixedly arranged at the upper position of the saddle orthodontic seat (501), a plurality of supporting plates I (503) and a plurality of supporting plates II (504) are respectively fixedly connected at the upper position of the pressing plate (502), a connecting plate (505) is fixedly arranged at one end of the supporting plate II (504) and the supporting plate I (503), and a pressing machine (506) is in contact with the upper position of the connecting plate (505).
5. A saddle correcting device according to claim 4, characterized in that A plurality of threaded studs (6) are arranged through the connecting plate (505) and the pressing machine (506), and nuts (7) are threadedly connected at the two ends of the threaded studs (6).
6. A saddle correcting device according to claim 5, characterized in that The two side faces of the saddle orthodontic seat (501) are fixedly provided with limiting blocks (8), the lower position of the limiting block (8) is in contact with a limiting seat (9), and the side face of the limiting seat (9) is fixedly connected with the side face of the orthodontic base (1).
7. A saddle correcting device according to claim 6, characterised in that A plurality of spring sleeve telescopic rods II (10) are fixedly arranged on the inner wall of the limiting seat (9), a limiting plate (11) is fixedly arranged at one end of the spring sleeve telescopic rod II (10), and the upper position of the limiting plate (11) is in contact with the lower position of the limiting block (8).