Heat preservation type metal liquid quantitative extraction device

Abstract

The utility model provides a heat preservation type metal liquid quantitative extraction device. The heat preservation type metal liquid quantitative extraction device comprises a lifting rod, a connecting claw is arranged at the lower end of the lifting rod, an extraction barrel is arranged on the lower portion of the connecting claw, a liquid level height sensor is installed on the connecting claw or in the extraction barrel, and a heat preservation assembly is arranged on the outer wall of the extraction barrel; a first lifting mechanism is installed on the lifting rod, a conical material passing opening is formed in the extraction barrel bottom plate, a plugging head is arranged corresponding to the material passing opening, a conical structure matched with the material passing opening is arranged on the lower portion of the plugging head, and when the plugging head is attached to the material passing opening, the top face of the plugging head is flush with the upper surface of the extraction barrel bottom plate; the plugging head is driven by a second lifting mechanism to achieve height position adjustment of the plugging head. In the quantitative extraction process of the metal liquid, the metal liquid can be accurately metered through the extraction barrel, and the metal liquid and the extraction barrel can be heated and subjected to heat preservation in real time through the heat preservation assembly arranged on the extraction barrel.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of metal casting and quantitative extraction of liquid substances, and particularly relates to a heat preservation type metal liquid quantitative extraction device. BACKGROUND

[0002] In the field of metal casting and other liquid substance processing, quantitative extraction and precise control of liquid temperature are the key to ensuring product quality and production efficiency. Traditional liquid extraction devices usually use simple mechanical structures for liquid extraction, lack precise quantitative control and effective heat preservation measures, and often require manual monitoring during operation, which is not only inefficient but also has safety hazards. Therefore, the existing liquid extraction devices have low automation, complex operation, and are difficult to meet the requirements of modern industrial production for efficiency and safety, and need to be improved. SUMMARY

[0003] Therefore, the application aims to overcome the defects in the prior art and provide a heat preservation type metal liquid quantitative extraction device.

[0004] To achieve the above-mentioned purpose, the technical scheme of the application is as follows:

[0005] A heat preservation type metal liquid quantitative extraction device, comprising a lifting rod, a connecting claw is arranged at the lower end of the lifting rod, a extraction cylinder is arranged at the lower part of the connecting claw, a liquid level sensor is installed on the connecting claw or in the extraction cylinder, and a heat preservation assembly is arranged on the outer wall of the extraction cylinder; a first lifting mechanism is installed on the lifting rod, a conical material outlet is arranged on the bottom plate of the extraction cylinder, a plug is arranged corresponding to the material outlet, a conical structure matched with the material outlet is arranged at the lower part of the plug, and the top surface of the plug is flush with the upper surface of the bottom plate of the extraction cylinder when the plug is attached to the material outlet; the plug is driven by a second lifting mechanism to adjust the height position and change the matching relationship between the plug and the material outlet.

[0006] Further, the lifting rod and the connecting claw are welded and fixed, and the connecting claw and the extraction cylinder are welded and fixed.

[0007] Further, the connecting claw comprises a base frame, a plurality of claw bodies are arranged at the lower part of the base frame, and each claw body is welded and fixed to the outer wall of the extraction cylinder.

[0008] Further, the material outlet is eccentrically arranged on the bottom plate of the extraction cylinder.

[0009] Further, the material outlet is provided with an extended part extending downward.

[0010] Further, the first lifting mechanism comprises an electric push rod or a hydraulic push rod.

[0011] Further, the second lifting mechanism comprises an electric push rod or a hydraulic push rod.

[0012] Further, the heat preservation assembly comprises a high-frequency heating induction coil or an infrared heat inductor.

[0013] Compared with the prior art, the application has the following advantages:

[0014] The application has reasonable structure design and good operation convenience. The first lifting mechanism can realize lifting of the extraction cylinder, and the second lifting mechanism can realize height adjustment of the blocking head, thereby realizing blocking or opening of the material passage. In the process of quantitative extraction of the metal liquid, the metal liquid can be accurately measured by using the extraction cylinder. The heat preservation assembly arranged on the extraction cylinder can heat and preserve the metal liquid and the extraction barrel in real time, so that the temperature of the metal liquid can be kept in the required range during the extraction and transfer process. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and serve as an appositive explanation of the illustrative embodiments of the present application, and do not constitute improper limitations to the present application. In the drawings:

[0016] Figure 1 is a structural schematic diagram of the present application;

[0017] Figure 2 is Figure 1 is a structural sectional view in the A-A direction of the present application;

[0018] Figure 3 is Figure 1 is a left view of the present application;

[0019] Figure 4 is a three-dimensional structural schematic diagram of the present application. DETAILED DESCRIPTION

[0020] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] The invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] A heat-insulating quantitative extraction device for liquid metal, such as Figures 1 to 4 As shown, the device includes a lifting rod 1, a connecting claw 2 at its lower end, and an extraction cylinder 3 below the connecting claw. The upper end of the extraction cylinder is open. A liquid level sensor is installed on the connecting claw or inside the extraction cylinder. An insulation component is installed on the outer wall of the extraction cylinder. The liquid level sensor senses the liquid level in the cylinder in real time and accurately calculates the liquid volume using a PLC. When the set extraction liquid volume is reached, the PLC controls a sealing head to seal the inlet at the bottom of the extraction cylinder, ensuring precise and controllable liquid extraction each time.

[0025] A first lifting mechanism 4 is installed on the lifting rod, and a conical material passage 5 is provided on the bottom plate of the extraction cylinder. The material passage is eccentrically arranged on the bottom plate of the extraction cylinder. The material passage has a downwardly extending extension 6, which increases the length of the material passage and also facilitates the alignment of the material passage with the casting furnace body to achieve precise unloading.

[0026] A corresponding overfeed port is provided with a plug 7, and the lower part of the plug is provided with a conical structure matched with the overfeed port, and when the plug is attached to the overfeed port, the top surface 8 of the plug is flush with the upper surface of the bottom plate of the extraction cylinder. The plug is driven by a second lifting mechanism 9 to adjust the height position, thereby changing the matching relationship between the plug and the overfeed port. In the present invention, the lifting mechanism is realized by screw type or electric push (pull) type to realize the pressing and extraction action. As an example, the first lifting mechanism includes an electric push rod or a hydraulic push rod. The second lifting mechanism includes an electric push rod or a hydraulic push rod.

[0027] It should be noted that the first lifting mechanism and the second lifting mechanism are electrically connected with the PLC, and respectively receive the PLC command to perform the elongation or contraction action. The PLC control mode improves the automation degree and production efficiency. As an example, the heat preservation assembly includes a high-frequency heating induction coil or an infrared heat sensor, which can realize real-time heating and heat preservation for the metal liquid and the extraction barrel, and ensure that the temperature of the metal liquid remains within the required range during the extraction and transfer process.

[0028] Usually, the lifting rod is welded and fixed with the connecting claw, and the connecting claw is welded and fixed with the extraction cylinder. In an alternative embodiment, the connecting claw includes a base frame 10, and a plurality of claw bodies 11 are arranged at the lower part of the base frame, and each claw body is welded and fixed to the outer wall of the extraction cylinder. The lifting rod is arranged at the center of the base frame, and the second lifting mechanism and the plug are eccentrically arranged and are located away from the lifting rod to avoid interference between the structural members.

[0029] The present invention has reasonable structure design and good operation convenience. The first lifting mechanism can realize the lifting of the extraction cylinder, the second lifting mechanism can realize the height adjustment of the plug, and the overfeed port can be closed or opened. During the quantitative extraction of the metal liquid, the extraction cylinder can realize the accurate measurement of the metal liquid, and the heat preservation assembly arranged on the extraction cylinder can realize real-time heating and heat preservation for the metal liquid and the extraction barrel, thereby ensuring that the temperature of the metal liquid remains within the required range during the extraction and transfer process.

[0030] The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A heat-insulating quantitative extraction device for liquid metal, characterized in that: The lifting rod is provided with a connecting claw at the lower end, the lower part of the connecting claw is provided with an extraction cylinder, a liquid level sensor is installed on the connecting claw or in the extraction cylinder, and an outer wall of the extraction cylinder is provided with a heat preservation assembly; a first lifting mechanism is installed on the lifting rod, a conical material passing port is arranged on the bottom plate of the extraction cylinder, a plugging head is arranged corresponding to the material passing port, the lower part of the plugging head is provided with a conical structure matched with the material passing port, and when the plugging head is attached to the material passing port, the top surface of the plugging head is flush with the upper surface of the bottom plate of the extraction cylinder; the plugging head is driven by a second lifting mechanism to realize the height position adjustment, thereby changing the matching relationship between the plugging head and the material passing port.

2. The heat-keeping molten metal liquid quantitative extraction device according to claim 1, characterized in that: The lifting rod is welded with the connecting claw, and the connecting claw is welded with the extraction cylinder.

3. The heat-keeping liquid metal dosing device according to claim 2, characterized in that: The connecting claw comprises a base frame, a plurality of claw bodies are arranged at the lower part of the base frame, and each claw body is welded with the outer wall of the extraction cylinder.

4. The heat-keeping liquid metal dosing device according to claim 1, characterized in that: The material passing port is arranged eccentrically on the bottom plate of the extraction cylinder.

5. The heat-keeping liquid metal dosing device according to claim 1, characterized in that: The material passing port is provided with an extended part extending downward.

6. The heat-keeping liquid metal dosing device according to claim 1, characterized in that: The first lifting mechanism comprises an electric push rod or a hydraulic push rod.

7. The heat-keeping liquid metal dosing device according to claim 1, characterized in that: The second lifting mechanism comprises an electric push rod or a hydraulic push rod.

8. The heat-keeping liquid metal dosing device according to any one of claims 1 to 7, characterized in that: The heat preservation assembly comprises a high-frequency heating induction coil or an infrared heat sensor.

Images