High-precision plate shearing machine for bridge production
By introducing stabilizing components and a servo motor positioning system into the shearing machine, the problems of inefficient tool changing and inaccurate plate positioning were solved, realizing a high-precision shearing machine for cable tray production, and improving production efficiency and cutting accuracy.
Patent Information
- Application Number
- CN202520406058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing shearing machines have shortcomings in terms of tool changing efficiency and plate positioning, which affect production efficiency and the accuracy of cutting position.
A high-precision shearing machine for cable tray production was designed. It adopts stabilizing components including a hydraulic cylinder, a spring sleeve, and a clamping plate. Through the cooperation of hydraulic drive and spring, the vibration and offset of the cutter head during movement are reduced. Combined with a servo motor and positioning plate, precise cutting is achieved.
It improves the ease of tool installation and removal, reduces cutting deviation, and increases production efficiency and cutting accuracy.
Smart Images

Figure CN223801637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of metal plate processing equipment, specifically to a high-precision plate shearing machine for bridge production. BACKGROUND
[0002] The plate shearing machine is a machine that shears plates by reciprocating linear motion of one blade relative to another, and is used for applying shearing force to metal plates of various thicknesses by using reasonable blade gap, so that the plates are broken and separated according to the required size. The plate shearing machine belongs to a kind of forging and pressing machinery, and is mainly used in the metal processing industry. It is widely used in the aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automobile, electric power, electric appliance, decoration and other industries to provide special machinery and complete equipment.
[0003] The current plate shearing machine has poor efficiency in replacing the cutting tool, which affects the production and processing efficiency. The positioning effect of the plate during the shearing process is poor, and the cutting position may deviate. Therefore, there is an urgent need for a high-precision plate shearing machine for bridge production to solve the above problems. UTILITY MODEL
[0004] The utility model aims to provide a high-precision plate shearing machine for bridge production, which solves the problem raised in the background technology.
[0005] To achieve the above purpose, the utility model is implemented by the following technical scheme: a high-precision plate shearing machine for bridge production, comprising a plate shearing machine support one and a plate shearing machine support two, the bottom end of the stand on the left and right sides of the plate shearing machine support one is fixedly connected, the opposite sides of the top ends of the two stands are fixedly connected with driving guide rails one through recesses, the driving blocks one are slidably connected in the two driving guide rails one, the opposite sides of the two driving blocks one are fixedly installed with the corresponding sides of the plate shearing machine support two, the plate shearing machine support one and the plate shearing machine support two are provided with a stabilizing assembly, and the stabilizing assembly is used for improving the stability of the plate shearing machine in use.
[0006] Preferably, the stabilizing assembly comprises a hydraulic cylinder one, the two hydraulic cylinders one are fixedly connected in the inner bottom walls of the recesses opened on the plate shearing machine support one and the plate shearing machine support two, the output end of the hydraulic cylinder one is fixedly installed with a tool holder, the front and rear sides of the plate shearing machine support one and the plate shearing machine support two are fixedly installed with spring sleeves, one end of the spring rod is fixedly installed on the inner wall of the spring sleeve, the other end of the spring rod is fixedly connected with a clamping plate, the clamping plate is slidably connected in the spring sleeve, and the opposite sides of the two clamping plates are in contact with the tool holder.
[0007] Preferably, the left and right sides of the plate shearing machine support one and the plate shearing machine support two are fixedly installed with driving guide rails two, driving blocks two are slidably connected in the two driving guide rails two, long plates are fixedly connected to the opposite sides of the two driving blocks two, hydraulic cylinders two are fixedly connected to the opposite sides of the two long plates, plug-in blocks are fixedly installed at the output ends of the two hydraulic cylinders two, extension plates are fixedly connected to the left and right sides of the tool holder, plug-in grooves are formed in the front and back sides of the extension plates, the extension plates are located between the two plug-in blocks, and the plug-in blocks are plugged into the plug-in grooves.
[0008] Preferably, the left and right sides of the plate shearing machine support one and the plate shearing machine support two are fixedly installed with driving guide rails two, driving blocks two are slidably connected in the two driving guide rails two, long plates are fixedly connected to the opposite sides of the two driving blocks two, hydraulic cylinders two are fixedly connected to the opposite sides of the two long plates, plug-in blocks are fixedly installed at the output ends of the two hydraulic cylinders two, extension plates are fixedly connected to the left and right sides of the tool holder, plug-in grooves are formed in the front and back sides of the extension plates, the extension plates are located between the two plug-in blocks, and the plug-in blocks are plugged into the plug-in grooves.
[0009] Preferably, the left and right sides of the plate shearing machine support one and the plate shearing machine support two are fixedly installed with driving guide rails two, driving blocks two are slidably connected in the two driving guide rails two, long plates are fixedly connected to the opposite sides of the two driving blocks two, hydraulic cylinders two are fixedly connected to the opposite sides of the two long plates, plug-in blocks are fixedly installed at the output ends of the two hydraulic cylinders two, extension plates are fixedly connected to the left and right sides of the tool holder, plug-in grooves are formed in the front and back sides of the extension plates, the extension plates are located between the two plug-in blocks, and the plug-in blocks are plugged into the plug-in grooves.
[0010] Preferably, the left and right sides of the plate shearing machine support one and the plate shearing machine support two are fixedly installed with driving guide rails two, driving blocks two are slidably connected in the two driving guide rails two, long plates are fixedly connected to the opposite sides of the two driving blocks two, hydraulic cylinders two are fixedly connected to the opposite sides of the two long plates, plug-in blocks are fixedly installed at the output ends of the two hydraulic cylinders two, extension plates are fixedly connected to the left and right sides of the tool holder, plug-in grooves are formed in the front and back sides of the extension plates, the extension plates are located between the two plug-in blocks, and the plug-in blocks are plugged into the plug-in grooves.
[0011] By adopting the foregoing technical scheme, the plate shearing machine has the advantages that:
[0012] The bridge production high-precision plate shearing machine improves the improvement of the tool holder part in the plate shearing machine through the design of the stabilizing assembly, reduces the tool holder deviation caused by vibration or unstable installation during movement of the tool holder, guarantees the accuracy of the plate during cutting, improves the production and processing efficiency, improves the convenience of tool holder installation and disassembly, and improves the maintenance efficiency. ACCURATE DRAWING
[0013] Figure 1 It is a whole structure schematic view of the utility model;
[0014] Figure 2 It is a side view structure schematic view of the utility model;
[0015] Figure 3 It is a side view structure schematic view of the utility model; Figure 2 It is an A-A section view structure schematic view of the utility model;
[0016] Figure 4 It is an A-A section view structure schematic view of the utility model; Figure 3 It is an A-A section view structure schematic view of the utility model;
[0017] Figure 5 It is a front view structural schematic diagram of the utility model;
[0018] Figure 6 It is a front view structural schematic diagram of the utility model Figure 5 It is a B-B section view structural schematic diagram of the utility model;
[0019] Figure 7 It is a front view structural schematic diagram of the utility model Figure 6 It is a B place amplification structural schematic diagram of the utility model;
[0020] Figure 8 It is a front view structural schematic diagram of the utility model Figure 5 It is a C-C section view structural schematic diagram of the utility model;
[0021] Figure 9 It is a front view structural schematic diagram of the utility model Figure 8 It is a C place amplification structural schematic diagram of the utility model.
[0022] In the drawing: 1, plate shearing machine support one;2, plate shearing machine support two;3, stand;4, drive guide rail one;5, drive block one;
[0023] 6, stabilizing assembly;
[0024] 61, hydraulic cylinder one;62, tool holder;63, spring sleeve;64, spring rod;65, drive guide rail two;66, drive block two;67, long plate;68, hydraulic cylinder two;69, plug-in block;610, extension plate;611, plug-in slot;612, clamping plate;
[0025] 7, hydraulic cylinder three;8, limit plate;9, U-shaped frame;10, servo motor;11, transmission rod;12, positioning plate;13, cover plate. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0027] Please refer to Figures 1-9 The utility model provides a kind of technical scheme: a high-precision plate shearing machine for bridge production, including plate shearing machine support one 1 and plate shearing machine support two 2, the bottom end of the left and right sides of plate shearing machine support one 1 is fixedly connected with the stand 3, the opposite side of the top of two stands 3 is fixedly connected with drive guide rail one 4 by being provided with recess, drive block one 5 is slidably connected in two drive guide rail one 4, the corresponding side of two drive block one 5 is respectively fixedly installed with the side of plate shearing machine support two 2;
[0028] The plate shearing machine support one 1 and the plate shearing machine support two 2 are provided with a stabilizing assembly 6, which is used to improve the stability of the plate shearing machine during use. The stabilizing assembly 6 comprises a hydraulic cylinder one 61, which is fixedly connected to the inner bottom wall of the groove on the plate shearing machine support one 1 and the plate shearing machine support two 2, respectively. The output end of the hydraulic cylinder one 61 is fixedly installed with a tool holder 62. The front and rear sides of the plate shearing machine support one 1 and the plate shearing machine support two 2 are fixedly installed with spring sleeves 63. One end of the spring rod 64 is fixedly installed on the inner wall of the spring sleeve 63. The other end of the spring rod 64 is fixedly connected with a clamping plate 612, which is slidingly connected in the spring sleeve 63. The opposite sides of the two clamping plates 612 are in contact with the tool holder 62.
[0029] The left and right sides of the plate shearing machine support one 1 and the plate shearing machine support two 2 are fixedly installed with a driving guide rail two 65. The driving block two 66 is slidingly connected in the two driving guide rails two 65. The front and rear sides of the opposite sides of the two driving blocks two 66 are fixedly connected with long plates 67. The opposite sides of the two long plates 67 are fixedly connected with hydraulic cylinders two 68. The output end of the two hydraulic cylinders two 68 is fixedly installed with a plug-in block 69. The left and right sides of the tool holder 62 are fixedly connected with extension plates 610. The front and rear sides of the extension plates 610 are provided with plug-in grooves 611. The extension plates 610 are located between the two plug-in blocks 69. The plug-in block 69 is plugged into the plug-in groove 611.
[0030] It should be noted that the stabilizing assembly 6 in the plate shearing machine support one 1 and the plate shearing machine support two 2 is composed of the same elements. The only difference is that the plate shearing machine support one 1 is placed with the groove opening direction upward, and the plate shearing machine support two 2 is placed with the groove opening direction downward, so that the cutting edges of the two tool holders 62 are oppositely placed and on the same vertical line. The clamping plate 612 and the contact end of the tool holder 62 are the friction end. When the tool holder 62 moves, it will rub with the clamping plate 612. Since the tool holder 62 moves upward when the hydraulic cylinder one 61 is ejected, it will vibrate. Since the two clamping plates 612 are tightly fitted when the tool holder 62 moves, when the tool holder 62 vibrates, it will be absorbed by the spring rod 64 and the clamping plate 612, thereby ensuring the stability of the tool holder 62 during movement. The spring torque on the spring rod 64 will be checked regularly, and the spring torque of the front and rear sides of the spring rod 64 is the same value.
[0031] The driving guide rail two 65 and the driving block two 66 move with the tool holder 62. The moving speed of the driving block two 66 is equal to the moving speed of the output end of the hydraulic cylinder one 61. The hydraulic cylinder two 68 drives the plug-in block 69 to plug into the plug-in groove 611 on the extension plate 610 on both sides of the tool holder 62, and stabilizes the installation of the tool holder 62. The installation method of the tool holder 62 and the hydraulic cylinder one 61 is mostly plug-in or clamped by buckle.
[0032] The upper surface of the plate shearing machine support one 1 is fixedly provided with a hydraulic cylinder three 7 on both sides, and the opposite side of the vertical support 3 is also fixedly provided with a hydraulic cylinder three 7.
[0033] The front and back sides of the plate shearing machine support two 2 are fixedly connected with a U-shaped frame 9, and the U-shaped frame 9 is fixedly provided with a servo motor 10, and the output end of the servo motor 10 is fixedly provided with one end of a transmission rod 11, and the other end of the transmission rod 11 extends inwardly and penetrates the bearing hole of the U-shaped frame 9, and is rotatably connected with the inner wall of the U-shaped frame 9, and the transmission rod 11 is fixedly connected with a positioning plate 12.
[0034] The upper and lower sides of the vertical support 3 are fixedly provided with a cover plate 13, and the two cover plates 13 are respectively in contact with the bottom side of the plate shearing machine support one 1 and the top side of the plate shearing machine support two 2.
[0035] Working principle: when the bridge production is used in the high-precision plate shearing machine, the operator places and moves the required cutting plate to the plate shearing machine support one 1 through the external conveying equipment, and when the plate to be processed moves to the required cutting position, the two hydraulic cylinders three 7 will drive the limiting plates 8 to clamp the two sides of the plate, and it should be noted that because the length of the cutting plate is different, an independent clamping device is provided in the external conveying equipment, which is used to limit the upper part of the cutting plate after the cutting plate is moved and positioned, and most of them use hydraulic cylinders to push the pressing plate to press the cutting plate, which is a prior art scheme and will not be described here. When the thickness of the bridge is relatively thick, the cutting plate will not deform when the two limiting plates 8 are extruded, and when the cutting plate is clamped, the driving guide rail one 4 drives the internal driving block one 5 to move downward, and the plate shearing machine support two 2 moves downward with the driving block one 5, at this time the servo motor 10 drives the transmission rod 11 to rotate, and the two positioning plates 12 are combined, and the gap between the two positioning plates 12 is the required cutting position, and it should be noted that when the cutting position is positioned, one end of the two positioning plates 12 is in contact, and the contact position is the determined cutting position, and when the cutting position is determined, the two positioning plates 12 will be slightly moved, so that a gap is formed between the two positioning plates 12, at this time the output end of the hydraulic cylinder one 61 drives the tool holder 62 to extend, the tool holder 62 in the plate shearing machine support two 2 moves downward, and the tool holder 62 in the plate shearing machine support one 1 moves upward, and the cutting plate is cut, the tool holder 62 in the plate shearing machine support two 2 is located between the two positioning plates 12, at this time the two positioning plates 12 are in contact with the surface of the cutting plate, so as to ensure the accuracy of the cutting position, and when the tool holder 62 extends, the clamping plate 612 is in contact with the surface of the tool holder 62 through the clamping force provided by the spring rod 64, so as to reduce the vibration of the tool holder 62 during movement.
[0036] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0037] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A high-precision plate shearing machine for bridge production, comprising a plate shearing machine support one (1) and a plate shearing machine support two (2), characterized in that: The left and right sides of the plate shearing machine support one (1) are fixedly connected with the bottom end of the stand (3), the opposite sides of the top of the two stands (3) are fixedly connected with the driving guide rail one (4) through the groove, the two driving guide rail one (4) are slidably connected with the driving block one (5), the opposite sides of the two driving block one (5) are respectively fixedly connected with the corresponding side of the plate shearing machine support two (2), the plate shearing machine support one (1) and the plate shearing machine support two (2) are provided with the stabilizing assembly (6), and the stabilizing assembly (6) is used for improving the stability of the plate shearing machine in use.
2. The high-precision plate shearing machine for bridge production according to claim 1, characterized in that: The stabilizing assembly (6) comprises a hydraulic cylinder one (61), two hydraulic cylinder one (61) are fixedly connected in the inner bottom wall of the groove on the plate shearing machine support one (1) and the plate shearing machine support two (2), the output end of the hydraulic cylinder one (61) is fixedly connected with the knife holder (62), the front and rear sides of the plate shearing machine support one (1) and the plate shearing machine support two (2) are fixedly connected with the spring sleeve (63), one end of the spring sleeve (63) is fixedly connected with the spring rod (64), the other end of the spring rod (64) is fixedly connected with the clamping plate (612), the clamping plate (612) is slidably connected in the spring sleeve (63), and the opposite sides of the two clamping plates (612) are in contact with the knife holder (62).
3. The high-precision plate shearing machine for bridge production according to claim 2, characterized in that: The left and right sides of the plate shearing machine support one (1) and the plate shearing machine support two (2) are fixedly connected with the driving guide rail two (65), the two driving guide rail two (65) are slidably connected with the driving block two (66), the front and rear sides of the opposite sides of the two driving block two (66) are fixedly connected with the long plate (67), the opposite sides of the two long plates (67) are fixedly connected with the hydraulic cylinder two (68), the output end of the two hydraulic cylinder two (68) is fixedly connected with the plug-in block (69), the left and right sides of the knife holder (62) are fixedly connected with the extension plate (610), the front and rear sides of the extension plate (610) are provided with the plug-in groove (611), the extension plate (610) is located between the two plug-in blocks (69), and the plug-in block (69) is plugged into the plug-in groove (611).
4. The high-precision plate shearing machine for bridge production according to claim 3, characterized in that: The left and right sides of the upper surface of the plate shearing machine support one (1) and the opposite sides of the two side stands (3) are fixedly connected with the hydraulic cylinder three (7), and the output end of the hydraulic cylinder three (7) is fixedly connected with the limiting plate (8).
5. The high-precision plate shearing machine for bridge production according to claim 4, characterized in that: The front and rear sides of the plate shearing machine support two (2) are fixedly connected with the U-shaped frame (9), the two U-shaped frames (9) are fixedly connected with the servo motor (10), the output end of the two servo motors (10) is fixedly connected with one end of the transmission rod (11), the other end of the two transmission rods (11) extends inwardly and penetrates the U-shaped frame (9), and is rotatably connected with the bearing hole in the inner wall of the U-shaped frame (9), and the transmission rod (11) is fixedly connected with the positioning plate (12).
6. The high-precision plate shearing machine for bridge production according to claim 5, characterized in that: The upper and lower sides of the stand (3) are fixedly provided with cover plates (13), and the two cover plates (13) are respectively in contact with the bottom side of the shearing machine support one (1) and the top side of the shearing machine support two (2).