Multifunctional machining device for mechanical castings
By designing a multi-functional processing device, the problem of the existing device having only one function was solved, and multiple processing tasks of castings were completed efficiently on one workstation, reducing costs.
Patent Information
- Application Number
- CN202520434362.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing mechanical casting processing equipment has a single function, requiring the replacement of different devices to perform various processing operations, resulting in low efficiency and high cost.
Design a multi-functional machining device, including a worktable, a movable clamping plate, a telescopic cylinder, a mounting plate, a conversion frame, a grinding frame, a rotating motor, and a grinding wheel. Through the coordinated work of these components, various machining tasks of castings can be achieved, such as milling, drilling, and grinding, and it is suitable for castings of different sizes.
This enables multiple processing tasks to be completed on a single workstation, improving processing efficiency, reducing material handling and equipment changeover time, and lowering equipment purchase and maintenance costs.
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Figure CN223802267U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foundry equipment technical field especially relates to a mechanical casting multifunctional processing device. BACKGROUND
[0002] Mechanical parts are also known as mechanical elements, which are basic elements of machinery, and are indivisible single parts that constitute machinery and machines. Mechanical castings are commonly used parts in industrial production, which usually have complex shapes and structures and need to be finely processed to meet the use requirements. Mechanical castings have different processing requirements in different application fields, such as dimensional accuracy, surface roughness, and shape tolerance. This requires the processing device to have high flexibility and adaptability. Surface roughness is an important technical indicator reflecting the micro-geometric error of the part surface and is the main basis for inspecting the surface quality of the part. The rationality of its selection is directly related to the quality, service life, and production cost of the product.
[0003] In the prior art document 201921046978.6, the surface of the part is often worn after use. In order to improve the precision of the part, the workpiece needs to be polished. The general device can only perform one kind of processing, and different processing devices need to be replaced for multiple processing, which is time-consuming and laborious. Therefore, the utility model provides a mechanical casting multifunctional processing device to solve the problems in the prior art. UTILITY MODEL CONTENT
[0004] In view of the above problems, the utility model aims to provide a mechanical casting multifunctional processing device. The mechanical casting multifunctional processing device places the casting above the movable clamping plate, drives the extension cylinder to lower the mounting plate to adjust the polishing position, drives the polishing frame to rise and fall through the mounting plate to adjust the distance between the stone and the workpiece, and is suitable for polishing castings of different sizes. Through the rotation of the detachable loading frame, the surface of the polishing wheel polishes the surface of the workpiece.
[0005] The utility model discloses a mechanical casting multifunctional processing device, including work table, mobile clamping plate and processing assembly, the mobile clamping plate is movably installed to the top of work table, the processing assembly is fixedly installed to the top of mobile clamping plate, and the mobile clamping plate is movably installed to the work table, and the casting needing processing is placed and fixed using by mobile clamping plate, and is processed by processing assembly, the support frame is fixedly installed to the top of work table, the processing assembly includes telescopic pneumatic cylinder, mounting plate, conversion frame, polishing frame, rotating motor and polishing wheel, the telescopic pneumatic cylinder is fixedly installed to the top of support frame, and the output of telescopic pneumatic cylinder is connected with mounting plate, and the conversion frame is detachably installed below mounting plate, the polishing frame is fixedly installed below conversion frame, the rotating motor is fixedly installed to one side of polishing frame, and the polishing wheel is rotatably installed to the inboard of polishing frame, and the output of rotating motor is connected with polishing wheel.
[0006] Further improvement lies in that: the both sides of the top of the mobile clamping plate are fixedly installed with side supports, one side of the side support is fixedly installed with a small pneumatic cylinder, and the output end of the small pneumatic cylinder is connected with the clamping plate.
[0007] Further improvement lies in that: one side of the work table is fixedly installed with a main motor, a rotating rod is rotatably installed in the work table, a mobile sleeve is sleeved on the surface of the rotating rod, a small motor is fixedly installed above the mobile sleeve, the output end of the small motor is connected with the mobile clamping plate, and the output end of the main motor is connected with the rotating rod.
[0008] Further improvement lies in that: one side of the top of the work table is fixedly installed with a cleaning frame, a water valve is fixedly installed above the cleaning frame, and a spray head is fixedly installed in the cleaning frame.
[0009] Further improvement lies in that: a water pipe is arranged above the cleaning frame, and the water pipe is connected with the water valve.
[0010] Further improvement lies in that: the both sides of the mounting plate are detachably installed with fixed bolts, and the fixed bolts are arranged on the both sides of the conversion frame.
[0011] Further improvement lies in that: the bottom of the mobile sleeve is fixedly installed with a sliding block, a sliding groove is formed in the bottom of the work table, and the sliding block is arranged in the sliding groove.
[0012] The utility model discloses an advantageous effect is: the utility model discloses through the mutual cooperation of telescopic cylinder, mounting panel, conversion frame, polishing frame, rotation motor and polishing wheel, places the casting in the above of mobile clamping plate, drives telescopic cylinder to drive mounting panel to adjust the position of polishing and go down, drives polishing frame to go up and down through mounting panel, adjusts the distance between stone and work piece, is applicable to the polishing use of different size's casting, through detachable loading frame rotation, makes the surface of polishing wheel polish the surface of work piece, through the setting of conversion frame, it is convenient to replace and install the use of different processing tools, and multifunctional processing device can complete milling, drilling, grinding and a plurality of processing tasks on a workstation, reduces material handling and equipment switching time, significantly improves the processing efficiency, through the integration of a plurality of processing functions, reduces the investment demand to a plurality of single function equipment, reduces the equipment purchase and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the utility model embodiment or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2 It is the front view of the utility model.
[0016] Among them: 1, workbench;2, mobile clamping plate;3, support frame;4, telescopic cylinder;5, mounting panel;6, conversion frame;7, polishing frame;8, rotation motor;9, polishing wheel;10, side support;11, small cylinder;12, clamping plate;13, main motor;14, rotating rod;15, mobile sleeve;16, cleaning frame;17, water valve;18, spray head;19, water pipe;20, fixing bolt;21, sliding block;22, sliding slot. DETAILED DESCRIPTION
[0017] The technical scheme in the utility model embodiment will be described clearly and completely in the following by combining the drawings in the utility model embodiment, obviously, the described embodiment is only a part of the utility model embodiment, not all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0018] In this utility model description, it should be noted that, unless otherwise explicitly specified and limited, the terms installation, connection, and linking should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0019] according to Figure 1 , Figure 2 As shown, this embodiment provides a multi-functional machining device for mechanical castings, including a worktable 1, a movable clamping plate 2, and a machining assembly. The movable clamping plate 2 is movably mounted above the worktable 1, and the machining assembly is fixedly mounted above the movable clamping plate 2. The movable clamping plate 2 is movably mounted on the worktable 1 to hold and fix the casting to be processed. The machining assembly then performs the processing. A support frame 3 is fixedly mounted above the worktable 1, and the machining assembly is mounted on the support frame 3. The machining assembly includes a telescopic cylinder 4, a mounting plate 5, a conversion frame 6, a grinding frame 7, a rotating motor 8, and a grinding wheel 9. The telescopic cylinder 4 is fixedly mounted on the top of the support frame 3. The mounting plate 5 is raised and lowered by the telescopic cylinder 4 to adjust the processing distance. The output end of the telescopic cylinder 4 is connected to the mounting plate 5. A conversion frame 6 is detachably installed below the mounting plate 5. The conversion frame 6 allows for the detachable installation of the mounting plate 5 to facilitate the installation and use of other processing tools. A grinding frame 7 is fixedly installed below the conversion frame 6. A rotary motor 8 (model Y90S-2) is fixedly installed on one side of the grinding frame 7. The mounting plate 5 drives the grinding frame 7 to rise and lower, which in turn drives the rotary motor 8 to rotate the grinding wheel 9. The grinding wheel 9 is rotatably installed on the inner side of the grinding frame 7. The output end of the rotary motor 8 is connected to the grinding wheel 9. The grinding frame 7 drives the grinding wheel 9 to move down for grinding processing.
[0020] Side supports 10 are fixedly installed on both sides of the top of the movable clamping plate 2. A small cylinder 11 is fixedly installed on one side of the side support 10. The output end of the small cylinder 11 is connected to the clamping plate 12. By placing the casting above the movable clamping plate 2, the small cylinder 11 is driven to move the clamping plate 12 inward, so as to stably clamp the casting.
[0021] One side of the workbench 1 is fixedly installed with a main motor 13, the inside of the workbench 1 is rotatably installed with a rotating rod 14, the rotating rod 14 is driven to rotate by driving the main motor 13, the surface of the rotating rod 14 is sleeved with a moving sleeve 15, a small motor is fixedly installed above the moving sleeve 15, the position of the moving clamping plate 2 is adjusted by rotating the moving clamping plate 2 driven by the small motor, the output end of the small motor is connected with the moving clamping plate 2, the output end of the main motor 13 is connected with the rotating rod 14, the rotating rod 14 drives the moving sleeve 15 to move left and right, the moving sleeve 15 drives the moving clamping plate 2 to move left and right, so that the moving clamping plate 2 is adjusted and used in different positions.
[0022] A cleaning frame 16 is fixedly installed on one side of the top of the workbench 1, a water valve 17 is fixedly installed above the cleaning frame 16, the water valve is fixedly installed through the cleaning frame 16, a spray head 18 is fixedly installed on the inner side of the cleaning frame 16, the output end of the water valve 17 is connected with the spray head 18, the moving clamping plate 2 is moved to the spray head 18, so that the castings after processing are cleaned and used.
[0023] A water pipe 19 is arranged above the cleaning frame 16, the water pipe 19 is connected with the water valve 17, the water pipe 19 is arranged to be connected with the outside water source, so that the water is guided to be used.
[0024] The fixing bolts 20 are detachably installed on both sides of the mounting plate 5, the fixing bolts 20 are arranged on both sides of the conversion frame 6, the conversion frame 6 is detachably installed through the arrangement of the fixing bolts 20, so that different tools are replaced and used.
[0025] The sliding block 21 is fixedly installed at the bottom of the moving sleeve 15, the sliding groove 22 is arranged at the bottom of the workbench 1, the sliding block 21 is arranged in the sliding groove 22, the moving sleeve 15 is limitedly used through the arrangement of the sliding block 21 and the sliding groove 22, and the moving sleeve 15 is flexibly moved.
[0026] The multifunctional machining device for mechanical castings uses the movable clamping plate 2 installed on the workbench 1 to place and fix the castings to be machined, and processes the castings through the machining assembly installed on the support frame 3, and drives the installation plate 5 to rise and fall through the telescopic cylinder 4 to adjust the machining distance, and detachably installs the installation plate 5 on the conversion frame 6 to facilitate the installation and use of other machining tools, drives the polishing frame 7 to rise and fall through the installation plate 5, drives the polishing wheel 9 to rotate through the driving rotating motor 8, and polishes the castings through the polishing frame 7, drives the clamping plate 12 to move inward through the small cylinder 11 to stably clamp the castings, drives the rotating rod 14 to rotate through the main motor 13, drives the movable sleeve 15 to move left and right through the rotating rod 14, and drives the movable clamping plate 2 to move left and right through the movable sleeve 15 to facilitate the adjustment of the movable clamping plate 2 at different positions, drives the movable clamping plate 2 to rotate through the small motor to facilitate the adjustment of the position of the movable clamping plate 2, moves the movable clamping plate 2 to facilitate the cleaning of the machined castings, connects the water source outside through the water pipe 19 to facilitate water guiding, detachably installs the conversion frame 6 through the fixing bolt 20 to facilitate the replacement of different tools, and limits the movable sleeve 15 through the sliding block 21 and the sliding groove 22 to facilitate the flexible movement of the movable sleeve 15.
[0027] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A multifunctional processing device for mechanical castings, comprising a worktable (1), a mobile clamping plate (2) and a processing assembly, characterized in that: The upper side of the workbench (1) movably installs a moving clamping plate (2), the upper side of the moving clamping plate (2) fixedly installs a machining assembly, the upper side of the workbench (1) fixedly installs a support frame (3), the machining assembly includes a telescopic air cylinder (4), a mounting plate (5), a conversion frame (6), a polishing frame (7), a rotating motor (8) and a polishing wheel (9), the top of the support frame (3) fixedly installs the telescopic air cylinder (4), the output end of the telescopic air cylinder (4) is connected with the mounting plate (5), the lower side of the mounting plate (5) is detachably installed with the conversion frame (6), the lower side of the conversion frame (6) fixedly installs the polishing frame (7), one side of the polishing frame (7) fixedly installs the rotating motor (8), the inner side of the polishing frame (7) rotatably installs the polishing wheel (9), the output end of the rotating motor (8) is connected with the polishing wheel (9).
2. The multifunctional machining device for mechanical castings according to claim 1, characterized in that: The both sides of the top of the moving clamping plate (2) fixedly install side supports (10), one side of the side support (10) fixedly installs a small air cylinder (11), the output end of the small air cylinder (11) is connected with a clamping plate (12).
3. The multifunctional machining device for mechanical castings according to claim 1, characterized in that: One side of the workbench (1) fixedly installs a main motor (13), the inside of the workbench (1) rotatably installs a rotating rod (14), the surface of the rotating rod (14) is sleeved with a moving sleeve (15), the upper side of the moving sleeve (15) fixedly installs a small motor, the output end of the small motor is connected with the moving clamping plate (2), the output end of the main motor (13) is connected with the rotating rod (14).
4. The multifunctional machining device for mechanical castings according to claim 1, characterized in that: One side of the top of the workbench (1) fixedly installs a cleaning frame (16), the upper side of the cleaning frame (16) fixedly installs a water valve (17), the inner side of the cleaning frame (16) fixedly installs a spray head (18), the output end of the water valve (17) is connected with the spray head (18).
5. The multifunctional machining device for mechanical castings according to claim 4, characterized in that: The upper side of the cleaning frame (16) is provided with a water pipe (19), and the water pipe (19) is connected with the water valve (17).
6. The multifunctional machining device for mechanical castings according to claim 1, characterized in that: The both sides of the mounting plate (5) are detachably installed with fixed bolts (20), and the fixed bolts (20) are arranged on the both sides of the conversion frame (6).
7. The multifunctional machining device for mechanical castings according to claim 3, characterized in that: The bottom of the moving sleeve (15) fixedly installs a sliding block (21), and the bottom of the inside of the workbench (1) is provided with a sliding groove (22), and the sliding block (21) is arranged in the sliding groove (22). The bottom of the moving sleeve (15) fixedly installs a sliding block (21), and the bottom of the inside of the workbench (1) is provided with a sliding groove (22), and the sliding block (21) is arranged in the sliding groove (22).
Citation Information
Patent Citations
Multifunctional machining device
CN210387680U