Novel fixing tool used in cooperation with shot blasting equipment
By designing a new type of fixing fixture with a hollow rotating shaft and a conical fixed plate, the problems of unstable workpiece fixing and shot splashing in shot peening equipment were solved, realizing stable workpiece processing and timely collection of shot.
Patent Information
- Application Number
- CN202520206609.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing shot peening equipment with fixed fixtures cannot effectively hold the workpiece, causing the workpiece to shift during processing and shot peening material to splash, affecting the processing effect and equipment stability.
A novel fixed fixture, comprising a fixed fixture body, a bearing housing, and a pressing mechanism, was designed. It adopts a hollow rotating shaft and a conical fixed plate structure, combined with a limit seat and a movable pressure plate device, to ensure the workpiece is fixed and to collect shot peening material.
It achieves stable fixation of the workpiece and effective collection of shot, reduces shot scattering, and ensures effective shot peening of the workpiece.
Smart Images
Figure CN223802389U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of machining auxiliary equipment, especially a novel fixed tooling matched with shot blasting equipment. BACKGROUND
[0002] In the industrial production field, shot blasting equipment (shot blasting machine) is often used to perform shot blasting on corresponding parts (high-speed shot blasting is used to impact the surface of the workpiece to improve the mechanical properties of the parts and change the surface state). Due to different equipment to be processed and the material of the equipment (for example, due to changes in the processed parts), different processing technologies, and other factors, the shot blasting equipment uses different projectile materials when performing shot blasting on different equipment workpieces, which may be cast iron shots, ceramic shots, or sand shots, and the outer diameters of the projectiles of different materials are not the same.
[0003] The existing shot blasting equipment generally includes a rack, a motor speed reduction mechanism, and a fixed tooling. Specifically, multiple fixed toolings are rotatably installed on the outer side ends of the rack at annular intervals. Before shot blasting, multiple workpieces (such as gears) that need to be shot blasted are placed in the fixed discs on the upper ends of the multiple fixed toolings. The driving pulley of the motor speed reduction mechanism drives the multiple fixed toolings below through a ring-shaped synchronous belt to rotate synchronously, and the multiple fixed toolings and the workpieces above them rotate. Multiple nozzles of the shot blasting equipment on the periphery of the rack synchronously spray shots to perform shot blasting on the rotating workpieces (in some shot blasting equipment, the motor speed reduction mechanism, the rack, and the multiple fixed toolings are driven to rotate by another motor speed reduction mechanism, and the multiple rotating fixed toolings are sequentially rotated under a nozzle to perform shot blasting). Although the existing shot blasting equipment meets the needs of workpiece shot blasting to some extent, it still has some technical problems due to its structure. First, after the workpieces are placed in the fixed discs of the fixed toolings, there is no fixing mechanism, so the workpieces will move during rotation under the action of centrifugal force and other factors. This will affect the effective shot blasting of the workpiece surface due to the unstable position of the nozzle lower end, and the workpieces will also shake in the fixed discs during rotation, which will cause the entire equipment to run unstably. Second, some of the shots used in shot blasting will splash out of the fixed discs after processing the workpieces, and some will accumulate on the side end of the workpiece in the fixed disc, which will adversely affect the subsequent cleaning work of the staff, and the shots accumulated on the side end of the workpiece will block the shots sprayed by the nozzle, which will prevent the corresponding position of the workpiece from being effectively shot blasted. In summary, it is necessary to provide a fixed tooling that can effectively fix the shot blasted workpieces, reduce the shots sprayed out of the fixed disc, and reduce the adverse effects on the shot blasting of the workpieces. SUMMARY
[0004] In order to overcome the existing shot blasting equipment with fixed tooling due to the structure of the limited, there are disadvantages as described in the background art, the utility model provides under the joint action of related mechanism, can effectively fix the workpiece in the fixed disc, and can collect and discharge the shot after shot blasting, reduces the problem that the shot scatters to the ground and cannot be collected, and correspondingly guarantees the workpiece to get effective shot blasting processing effect of a kind of shot blasting equipment with new fixed tooling of matched use.
[0005] The technical scheme adopted by the utility model to solve its technical problems is:
[0006] A kind of new fixed tooling of matched use of shot blasting equipment, including the fixed tooling body of shot blasting equipment, bearing seat, still have top pressure mechanism;The rotating shaft of the fixed tooling body is hollow structure, driven pulley of fixed tooling body is installed at the lower end outside rotating shaft, bearing seat has at least two sets, the inner ring of two sets of bearing seat is fixedly installed at the lower end position of rotating shaft outside from driven pulley, two sets of bearing seat are installed at the outer side one end of the rack of shot blasting equipment respectively;The upper end of the fixed disc of the fixed tooling body is open structure, and the inner lower end is conical structure, a plurality of fixed rods are installed around the lower end of fixed disc, the lower end of fixed disc has opening, rotating shaft upper end is installed at the lower end outside opening of fixed disc;A plurality of limit seats are installed at the inner lower end annular interval distance of fixed disc;The top pressure mechanism includes connecting plate, movable pressing plate equipment, one end of fixed disc is installed with bearing, another end of fixed disc has screw hole, one end lower part of connecting plate is installed with connecting rod, another end of connecting plate has opening, connecting rod lower end is installed in the inner ring of bearing, another end of connecting plate is installed on another end of fixed disc through opening and bolt;Movable pressing plate equipment is installed in the middle part of connecting plate.
[0007] Further, the inner diameter of the fixed disc is greater than the outer diameter of the workpiece, and the height between the limit seat and the upper end in the fixed disc is greater than the height of the workpiece.
[0008] Further, the rotating shaft and the upper end of the fixed disc are interconnected.
[0009] Further, the movable pressing plate equipment includes a sleeve, a spring, a movable rod and a lower pressing plate, the connecting plate has a mounting hole, the sleeve is installed outside the mounting hole in the middle part, the movable rod is slidably sleeved in the sleeve, the spring is slidably sleeved outside the lower end of the movable rod and located at the lower part of the sleeve, the lower pressing plate is installed at the lower end of the movable rod, and the upper end of the movable rod is installed with an operating plate.
[0010] Further, the inner diameter of the movable rod is smaller than the inner diameter of the sleeve, the inner diameter of the spring is greater than the inner diameter of the movable rod and smaller than the outer diameter of the sleeve, and the outer diameter of the operating plate is greater than the outer diameter of the sleeve.
[0011] Further, the height between the lower end of the lower pressing plate and the limiting seat is lower than the height of the workpiece when the lower pressing plate is at the bottom dead center.
[0012] Compared with the prior art, the utility model has the advantages that the utility model is mainly used in conjunction with shot blasting equipment, before shot blasting, the left end of the connecting plate is rotated along the bearing, then the workpiece is placed in the fixed disc, and the workpiece is fixed by the movable pressing plate equipment, the workpiece can be effectively fixed in the fixed disc, and because the lower end in the fixed disc is conical, there is a space between the workpiece and the lower end in the fixed disc, and the rotating shaft is a hollow structure, so that after shot blasting of the workpiece, the shot can fall out to the shot receiving disc through the rotating shaft, that is, because the shot after shot blasting can be collected and discharged in time, the problem that the shot scatters to the ground and cannot be collected is reduced, and the workpiece can be effectively shot blasted, thereby ensuring the shot blasting processing effect of the workpiece. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model will be further described below in combination with the drawings and embodiments.
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the section structure schematic diagram of the utility model. DETAILED DESCRIPTION
[0016] Figure 1 、 2The utility model discloses a new type fixed tooling matched with shot blasting equipment, including the fixed tooling body of shot blasting equipment, bearing seat 1, still have the mechanism of pressing from top, the rotating shaft 2 of fixed tooling body is hollow structure, the driven pulley 3 of fixed tooling body is welded in the lower end of rotating shaft 2 outside, bearing seat 1 has at least two sets, the bearing inner ring of two sets of bearing seat 1 is fixedly installed in rotating shaft 2 outside at the upper and lower end position of driven pulley 3, two sets of bearing seat 1 are bolted on the one end of the frame outside of shot blasting equipment respectively, the inside of the annular synchronous belt of shot blasting equipment is distributed in the outside of multiple sets of driven pulley 3 of the new type annularly, the upper end of the fixed disc 4 of fixed tooling body is open structure, and the inner lower end is conical structure 41, and four reinforcing fixed rods 42 are welded around the lower end of fixed disc, and the lower end of fixed disc has an opening 43 in the middle, and the upper end of rotating shaft 2 is welded in the lower end outside of fixed disc opening 43, the inner lower end of fixed disc 4 is welded with multiple limit seats 44 at a certain distance annularly, the mechanism of pressing from top includes connecting plate 51, movable pressing plate equipment, the upper end of fixed disc 4 is recessed in the middle, and one bearing 45 is fixedly installed in the opening, the upper end of fixed disc 45 is recessed in the middle, and one connecting rod 52 is vertically welded in the lower part of the left end of connecting plate 51, and the middle of the right end of connecting plate 51 has an opening 511, the inner circle of bearing 45 is fixedly installed in the lower end of connecting rod 52, and one bolt 53 is screwed into the right end of fixed disc silk hole 46 through the right end opening 511 of connecting plate, and the right end of connecting plate 51 is fixedly installed on the right end of fixed disc 4, the movable pressing plate equipment is installed in the middle of connecting plate 51.
[0017] Figure 1 、 2 As shown in the utility model, the inner diameter of fixed disc 4 is greater than the outer diameter of workpiece, and the height between limit seat 44 and the inner upper end of fixed disc 4 is greater than the height of workpiece. The upper end of rotating shaft 2 and fixed disc 4 are interconnected. The movable pressing plate equipment includes sleeve 541, spring 542, movable rod 543 and lower pressing plate 544. The middle of connecting plate 51 has a mounting hole, the middle outside of sleeve 541 is welded in the mounting hole, movable rod 543 is slidably sleeved in sleeve 541, spring 542 is slidably sleeved in the lower end outside of movable rod 543 and located in the lower part of sleeve 541, lower pressing plate 544 is welded in the lower end outside of movable rod 543 in the middle of the upper end, and the upper end of movable rod 543 is welded with one operating plate 545. The inner diameter of movable rod 543 is slightly smaller than the inner diameter of sleeve 541, the inner diameter of spring 542 is slightly larger than the inner diameter of movable rod 543 and smaller than the outer diameter of sleeve 541, and the outer diameter of operating plate 545 is greater than the outer diameter of sleeve 541. When lower pressing plate 544 is located at the lower dead point, the height between the lower end of lower pressing plate 544 and limit seat 44 is lower than the height of workpiece. A shot receiving disc (collecting shot material output downward through fixed disc and rotating shaft) with open structure and having a protective edge is installed at the lower end of the frame of shot blasting equipment.
[0018] Figure 1 、 2As shown, the utility model mainly uses in matching shot blasting equipment, before shot blasting, loosen bolt 53, then anticlockwise rotate connecting plate 51 (connecting plate is along bearing rotation through connecting rod, connecting plate 51 right side end is located in fixed disc left end), then put the equipment that need shot blasting on the limiting seat 44 of fixed disc, use hand to operate plate 545 upward and rotate connecting plate 51 clockwise to the right end of fixed disc, bolt 53 is screwed into the right end of fixed disc silk hole 46 through the right end hole 511 of connecting rod, then the right end of connecting plate 51 is fixedly installed on the right end of fixed disc 4, then loosen hand, under the elastic downward force of spring 542, the lower end of operating plate 545 tightly presses the upper part of workpiece, in this way, workpiece can be effectively placed in fixed disc 4, and because the lower end in fixed disc 4 is conical, there is spacing between workpiece and the lower end in fixed disc 4 under the action of limiting seat 44, and the rotating shaft 2 is hollow structure, in this way, the nozzle of shot blasting equipment sprays workpiece from top to bottom, and shot material can fall into the shot collecting disc through fixed disc 4 and rotating shaft after shot blasting, that is, because shot material after shot blasting can be collected and discharged in time, the problem of shot material scattering on the ground and cannot be collected is reduced, and the effective shot blasting processing effect of workpiece is ensured. After shot blasting, loosen bolt 53, and the workpiece after shot blasting can be taken out. In practical application, the utility model can be used for processing different workpieces of any kind of shaft and disc.
[0019] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is limited to the details of the above-described exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model.
[0020] In addition, it should be understood that, although the present specification is described in terms of embodiments, the embodiments only include one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in the embodiments can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A new type of fixed tooling for use with a shot blasting apparatus, comprising a fixed tooling body of the shot blasting apparatus, a bearing seat, characterized in that, The application also has a top pressing mechanism; the rotating shaft of the fixed tool body is a hollow structure, the driven pulley of the fixed tool body is installed on the lower end outside of the rotating shaft, the bearing seat has at least two sets, the inner rings of the two sets of bearing seats are fixedly installed on the rotating shaft outside at the upper and lower ends of the driven pulley respectively, and the two sets of bearing seats are installed on one end outside of the frame of the shot blasting equipment respectively; the upper end of the fixed disc of the fixed tool body is an open structure, and the inner lower end is a conical structure, a plurality of fixed rods are installed around the lower end of the fixed disc, the lower end of the fixed disc has an opening, and the upper end of the rotating shaft is installed outside the lower end of the opening of the fixed disc; a plurality of limiting seats are installed at the inner lower end of the fixed disc at an annular interval distance; the top pressing mechanism comprises a connecting plate and a movable pressing plate device, a bearing is installed on one end of the fixed disc, a threaded hole is formed on the other end of the fixed disc, a connecting rod is installed on the lower part of one end of the connecting plate, an opening is formed on the other end of the connecting plate, the lower end of the connecting rod is installed in the inner ring of the bearing, and the other end of the connecting rod is installed on the other end of the fixed disc through the opening and a bolt; and the movable pressing plate device is installed on the middle part of the connecting plate.
2. A new type of fixed tooling for use with a shot peening apparatus according to claim 1, characterized in that, The inner diameter of the fixed disc is greater than the outer diameter of the workpiece, and the height between the limiting seat and the upper end inside of the fixed disc is greater than the height of the workpiece.
3. A new type of fixed tooling for use with a shot peening apparatus according to claim 1, characterized in that, The upper end inside of the rotating shaft and the fixed disc are interconnected.
4. A new type of fixed tooling for use with a shot peening apparatus according to claim 1, characterized in that, The movable pressing plate device comprises a sleeve, a spring, a movable rod, and a lower pressing plate, the connecting plate has an installation hole, the middle part outside of the sleeve is installed in the installation hole, the movable rod is slidably sleeved in the sleeve, the spring is slidably sleeved outside the lower end of the movable rod and located at the lower part of the sleeve, the lower end of the movable rod is installed on the lower pressing plate, and the upper end of the movable rod is installed with an operating plate.
5. A new type of fixed tooling for use with a shot peening apparatus according to claim 4, characterized in that, The inner diameter of the movable rod is smaller than the inner diameter of the sleeve, the inner diameter of the spring is greater than the inner diameter of the movable rod and smaller than the outer diameter of the sleeve, and the outer diameter of the operating plate is greater than the outer diameter of the sleeve.
6. A new type of fixed tooling for use with a shot peening apparatus according to claim 4, characterized in that, When the lower pressing plate is located at the lower dead point, the height between the lower end of the lower pressing plate and the limiting seat is lower than the height of the workpiece.