Green brick cutting machine for sintered perforated bricks
By introducing interchangeable components and a cleaning device into the brick cutting machine, the problem of uneven cuts caused by clay adhering to the steel wire was solved, enabling smooth cutting of porous bricks and efficient cleaning of the steel wire, thus improving the cutting effect and the service life of the equipment.
Patent Information
- Application Number
- CN202520274560.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-20
AI Technical Summary
When cutting porous bricks with steel wire, existing brick cutting machines often cause the steel wire to stick to clay, resulting in uneven cuts and making cleaning difficult.
A blank cutting machine with a swapping component was designed, including upper and lower winding reels and a cleaning device. The upper and lower winding reels are driven by a motor to rotate synchronously to swap steel wires, and the steel wires are cleaned by a cleaning brush and a spray head to ensure cutting effect and cleaning efficiency.
This technology enables the effective replacement of adhesive residue on the steel wire, ensuring the flatness of the porous brick cutting process and improving the cleaning efficiency and service life of the steel wire.
Smart Images

Figure CN223802811U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of blank cutting machine, concretely to a sintered perforated brick blank cutting machine. BACKGROUND
[0002] The sintered perforated brick blank cutting machine is a kind of machine for slitting perforated brick to facilitate subsequent sintering processing of perforated brick, and the blank cutting machine is a kind of building material machinery, mainly used for cutting sintered perforated brick and other bricks, and the perforated brick has the advantages of light weight, heat preservation, sound insulation and no pollution, and is suitable for high-rise buildings or areas requiring high sound insulation and heat preservation effect
[0003] The existing blank cutting machine, such as the automatic blank cutting and separating machine disclosed in publication No. CN216831508U, has the advantages of completing the conveying, cutting and pre-separation of green bricks by sequentially arranging the advancing mechanism, conveying mechanism, blank cutting mechanism and blank separating mechanism on the support, but when the steel wire cutting brick outer end adheres to clay, the blank separating machine is inconvenient to automatically replace the cutting steel wire, which may cause uneven cutting of the subsequent brick, and other problems, therefore, we propose a sintered perforated brick blank cutting machine. UTILITY MODEL CONTENTS
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related art.
[0005] Therefore, the utility model adopts the technical scheme that:
[0006] A sintered perforated brick blank cutting machine, comprising: a blank cutting machine body and a replacement assembly; the blank cutting machine body comprises a conveying roller arranged and installed on the upper end, a material lifting cylinder fixedly installed on one side, a material lifting plate fixedly installed at the front end of the material lifting cylinder, and a cutting frame fixedly installed on one side; the replacement assembly comprises an upper movable shaft movably installed on the upper part of the cutting frame, an upper winding disc fixedly installed in an array on the upper movable shaft, a lower movable shaft movably installed on the lower part of the cutting frame, a lower winding disc fixedly installed in an array on the lower movable shaft, a steel wire fixedly installed in an array between the upper winding disc and the lower winding disc, a cleaning box movably installed at the outer end of the lower movable shaft, cleaning brushes fixedly installed in an array in the cleaning box, water pipes fixedly installed on both sides in the cleaning box, and spray heads fixedly installed in an array on the inner side of the water pipes.
[0007] Preferably, the upper movable shaft and the lower movable shaft are further fixedly installed with a gear at one end, and the gear is further meshed and installed with a toothed belt at the outer end.
[0008] Preferably, the cutting frame is further fixedly installed with a motor on the outer side, and the motor is in driving connection between the upper movable shaft.
[0009] Preferably, one end of the water pipe is fixedly connected with a connecting pipe, and the connecting pipe is further fixedly installed with a water pump at the outer end.
[0010] Preferably, the cleaning box outer end is also fixedly provided with a water tank, and a water suction pipe is fixedly connected between the water tank and the water pump.
[0011] Preferably, the cleaning box is also fixedly connected with a sewage pipe.
[0012] Preferably, the cleaning box inner end is fixedly connected with the blanking machine body, and the upper winding disc and the lower winding disc are of the same structure.
[0013] By adopting the above technical scheme, the utility model has the beneficial effects of:
[0014] 1. In the blanking machine body, when the steel wire between the upper winding disc and the lower winding disc on the cutting frame sticks more clay on the outer end after cutting the perforated brick, the motor on the cutting frame can be started to rotate the upper winding disc and the lower winding disc synchronously, so as to release the steel wire from the upper winding disc and collect the steel wire on the lower winding disc, and the sticking part of the steel wire is replaced to ensure the cutting effect of the steel wire on the perforated brick and avoid the accumulation of clay on the steel wire to cause uneven cutting of the perforated brick.
[0015] 2. When the upper winding disc releases the steel wire and the lower winding disc collects the steel wire, the cleaning brush and the spray head in the cleaning box on the outer end of the lower winding disc can also uniformly and comprehensively clean the dirty steel wire during replacement, so as to facilitate the subsequent use of the cleaned steel wire. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure diagram of the utility model;
[0017] Figure 2 It is another view of the utility model;
[0018] Figure 3 It is a structure diagram of the cutting frame;
[0019] Figure 4 It is another view of the cutting frame structure diagram;
[0020] Figure 5 It is a side sectional view of the cutting frame;
[0021] Figure 6 It is a whole structure diagram of the utility model; Figure 4 It is an enlarged view of A in the utility model.
[0022] REFERENCE SIGNS:
[0023] 100, blanking machine body; 101, conveying roller; 102, material lifting air cylinder; 103, material lifting plate; 104, cutting frame;
[0024] 200, exchange components; 201, the upper movable shaft; 202, the upper winding disc; 203, the lower movable shaft; 204, the lower winding disc; 205, steel wire; 206, cleaning tank; 207, cleaning brush; 208, water pipe; 209, shower head; 210, gear; 211, toothed belt; 212, motor; 213, connecting pipe; 214, water pump; 215, water tank; 216, water suction pipe; 217, filling cover; 218, sewage pipe. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear and intelligible, the present application will be further described in detail below with specific embodiments and with reference to the drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0026] Some embodiments of the present application are described below in combination with the drawings to provide a sintered perforated brick cutting machine.
[0027] Embodiment one:
[0028] In combination with Figures 1-6As shown, the utility model provides a kind of sintered perforated brick cutting blank machine, it includes: cutting blank machine body 100, exchange component 200;Cutting blank machine body 100 includes its upper end arrangement installation conveying roller 101, its one side fixed mounting top material air cylinder 102, top material air cylinder 102 front end fixed mounting top material plate 103, its one side fixed mounting cutting frame 104;Exchange component 200 includes the upper movable shaft 201 of cutting frame 104 upper part movable installation, the upper winding disc 202 of upper movable shaft 201 upper arrangement fixed installation, the lower movable shaft 203 of cutting frame 104 lower part movable installation, the lower winding disc 204 of lower movable shaft 203 upper arrangement fixed installation, steel wire 205 is wound and fixedly installed between upper winding disc 202 and lower winding disc 204, cleaning tank 206 is movably installed on the outer end of lower movable shaft 203, cleaning brush 207 is fixedly installed in cleaning tank 206, water pipe 208 is fixedly installed in both sides of cleaning tank 206, spray head 209 is fixedly installed in the inner side of water pipe 208, gear 210 is also fixedly installed on one end of upper movable shaft 201 and lower movable shaft 203, gear belt 211 is also meshed and installed on the outer end of gear 210, motor 212 is also fixedly installed on the outside of cutting frame 104, and motor 212 is drivingly connected between upper movable shaft 201, connecting pipe 213 is fixedly connected on one end of water pipe 208, water pump 214 is also fixedly installed on the outer end of connecting pipe 213, water tank 215 is also fixedly installed on the outer end of cleaning tank 206, water suction pipe 216 is also fixedly connected between one side of water tank 215 and water pump 214, filling cap 217 is also movably installed on the upper end of water tank 215, sewage pipe 218 is also fixedly connected on one side of cleaning tank 206, cleaning tank 206 inner end is fixedly connected between cutting blank machine body 100, the structure of upper winding disc 202 and lower winding disc 204 is same.
[0029] Specific, sintered perforated brick cutting machine is a kind of perforated brick cutting in order to follow-up sintering processing of perforated brick machine;This cutting machine body 100 in cutting frame 104 between the upper winding disc 202 and lower winding disc 204 205, it is in the cutting of perforated brick after the outer end of the clay, also can start the motor 212 on the cutting frame 104, to the upper winding disc 202 and lower winding disc 204 synchronous rotation, so as to carry out the upper winding disc 202 of the steel wire 205 and the lower winding disc 204 of the steel wire 205, to carry out the exchange of the sticky part on the steel wire 205, to ensure the flatness of the steel wire 205 to the perforated brick cut, avoid the accumulation of clay on the steel wire 205 and cause the problem of uneven cutting of perforated brick, at the same time, the lower winding disc 204 outer end cleaning box 206 in the cleaning brush 207 and shower head 209, also can carry out the uniform comprehensive cleaning in the exchange of dirty steel wire 205, in order to the subsequent use of steel wire 205 after cleaning, the caliber of the steel wire 205 wound in the upper winding disc 202 and lower winding disc 204 is same with the diameter of the steel wire 205, so the cutting position will not be offset due to the winding of the steel wire 205, the gear 210 installed on the outer end of the upper movable shaft 201 and lower movable shaft 203, and the toothed belt 211 installed on the outer end of the gear 210, mainly used to ensure that the lower movable shaft 203 rotates synchronously when the motor 212 drives the upper movable shaft 201 to rotate, to ensure that the tension of the steel wire 205 between the upper winding disc 202 and the lower winding disc 204 is the same before and after the exchange, to ensure the cutting effect of the steel wire 205, the water tank 215 installed on the outer end of the cleaning box 206, and the water pump 214 outside the water tank 215, mainly used for the spray of the spray head 209 in the inner end of the water pipe 208, and the spray head 209 arranged in the inner side of the water pipe 208, are on both sides of each group of steel wire 205, so that the spray cleaning effect is uniform and good, the filling cover 217 on the upper end of the water tank 215, mainly used for the supplement of water in the water tank 215, the sewage pipe 218 connected on one side of the cleaning box 206, mainly used for the discharge of dirty water in the cleaning box 206.
[0030] The working principle and use process of the utility model are as follows:
[0031] When the steel wire 205 on the cutting frame 104 in the green block cutting machine body 100 cuts the clay adhered to the outer end of the perforated brick, the motor 212 at the outer end of the cutting frame 104 can be started. After the motor 212 is started, the upper movable shaft 201 will be driven to rotate in the forward direction. While the upper movable shaft 201 rotates, the gear 210 at one end of the upper movable shaft 201 and the toothed belt 211 at the outer end of the gear 210 can also synchronously drive the lower movable shaft 203 at the lower part of the cutting frame 104 to synchronously rotate. When the upper movable shaft 201 rotates, the steel wire 205 at the upper end of the upper movable shaft 201 will be unwound. When the lower movable shaft 203 rotates, the lower winding disc 204 at the upper end of the lower movable shaft 203 will be wound. Thus, the part of the steel wire 205 adhered with clay is exchanged. When the part of the steel wire 205 adhered with clay is wound into the inner end of the lower winding disc 204, the cleaning brushes 207 and the spray head 209 in the cleaning tank 206 at the outer end of the lower winding disc 204 will also clean and spray the outer end of the steel wire 205 exchanged with dirty clay. Thus, the clay adhered to the outer end of the steel wire 205 is cleaned. After the green block cutting machine body 100 completes the cutting operation on the perforated brick, the motor 212 is started to reverse the upper movable shaft 201. In the cleaning and spraying of the cleaning brushes 207 and the spray head 209 in the cleaning tank 206, the steel wire 205 wound at the inner end of the lower winding disc 204 is cleaned and unwound to the inner end of the upper winding disc 202 again, so as to be used for subsequent exchange after the steel wire 205 adheres to accumulated clay.
[0032] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A sintered porous brick blanking machine, characterized by, Include: Blank cutting machine body (100), exchange assembly (200); Blank cutting machine body (100) includes its upper end arranged and installed conveying roller (101), its one side fixedly installed material lifting cylinder (102), material lifting cylinder (102) front end fixedly installed material lifting plate (103), its one side fixedly installed cutting frame (104); Exchange assembly (200) includes upper movable shaft (201) movably installed on cutting frame (104), upper winding disc (202) fixedly installed on upper movable shaft (201), lower movable shaft (203) movably installed on cutting frame (104), lower winding disc (204) fixedly installed on lower movable shaft (203), steel wire (205) fixedly installed between upper winding disc (202) and lower winding disc (204), cleaning box (206) movably installed on the outer end of lower movable shaft (203), cleaning brush (207) fixedly installed in cleaning box (206), water pipe (208) fixedly installed on both sides in cleaning box (206), spray head (209) fixedly installed in water pipe (208).
2. A sintered porous brick cutting machine according to claim 1, wherein The upper movable shaft (201) and the lower movable shaft (203) are also fixedly installed with gear (210) at one end, and the gear (210) is also meshed with toothed belt (211) at the outer end.
3. A green brick cutting machine according to claim 1, wherein The cutting frame (104) is also fixedly installed with motor (212) outside, and the motor (212) is drivingly connected with the upper movable shaft (201).
4. A green brick cutting machine according to claim 1, wherein One end of the water pipe (208) is fixedly connected with the connecting pipe (213), and the water pump (214) is also fixedly installed outside the connecting pipe (213).
5. A green brick cutting machine according to claim 1, wherein The outer end of the cleaning box (206) is also fixedly installed with water tank (215), and the water tank (215) is also fixedly connected with water pump (214) through water pump (214) on one side.
6. A green brick cutting machine according to claim 1, wherein The outer end of the cleaning box (206) is also fixedly installed with water tank (215), and the water tank (215) is also fixedly connected with water pump (214) through water pump (214) on one side.
7. A green brick cutting machine according to claim 1, wherein The inner end of the cleaning box (206) is fixedly connected with the blank cutting machine body (100), and the upper winding disc (202) and the lower winding disc (204) are the same structure.
Citation Information
Patent Citations
Automatic blank cutting and dividing machine
CN216831508U