Foaming machine for producing polystyrene foam board
By introducing spiral mixing blades and a scraper structure into the foaming machine, combined with a tapping mechanism, the problems of uneven mixing and material adhesion in the production of polystyrene foam boards have been solved, improving mixing efficiency and production stability.
Patent Information
- Application Number
- CN202520434551.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing foaming machines used in the production of polystyrene foam boards suffer from uneven material mixing during the mixing process, and the materials tend to adhere to the inner wall, resulting in a decrease in mixing efficiency.
The mixing mechanism employs a spiral stirring blade and scraper structure, combined with a tapping mechanism to prevent material adhesion, ensuring uniform mixing and smooth material discharge.
It achieves uniform mixing of materials, avoids residue on the inner wall, improves mixing efficiency and production continuity, and reduces the burden of cleaning work.
Smart Images
Figure CN223802954U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foaming machine technical field especially polystyrene foam board production uses foaming machine. BACKGROUND
[0002] Polystyrene foam board, EPS board for short, is a common foam plastic board. It is a white foam material with closed cell structure made of polystyrene resin as the main raw material, adding foaming agent and other auxiliary materials, and foaming by heating. Polystyrene foam board has the characteristics of light weight, the density is usually between 10-30kg / m 3 , very convenient to carry and construction, has good thermal insulation performance, low thermal conductivity, can effectively reduce heat transfer, commonly used in building wall, roof insulation engineering, at the same time, its sound insulation performance is also excellent, can reduce noise interference. In addition, polystyrene foam board also has certain buffering performance, can play good shockproof effect, so it is widely used in packaging industry, used for protecting electronic products, glass products and other fragile goods.
[0003] Foaming machine for foam board production is a kind of equipment that can mix foaming agent, water and air and other raw materials fully and produce foam, and then be used for producing foam board, which is usually composed of metering system, stirring system, control system and foaming system, etc. The metering system can accurately control the input quantity of various raw materials to ensure the accuracy of foaming ratio. The stirring system mixes the raw materials uniformly through high-speed stirrer, so that the foaming agent fully contacts with water and air to produce a large amount of fine and uniform foam. The control system can monitor and adjust the parameters such as temperature, pressure and stirring speed of the whole foaming process in real time to ensure the stability of foaming quality. The foaming system makes the mixed raw materials react chemically or change physically under certain pressure and temperature conditions to form foam with certain density and performance. These foams are then transported to the mold and formed through solidification process to finally produce foam board.
[0004] However, some existing foaming machines have the problem of insufficient mixing of materials during the mixing process, resulting in uneven mixing. In the long-term production process, polystyrene material has certain viscosity and is easy to adhere to the inner wall of the foaming machine. This material adhesion phenomenon accumulates continuously, not only occupies the effective mixing space, but also reduces the actual amount of material involved in mixing, increases the operating load of the stirring device, and further leads to continuous decline in mixing efficiency. Therefore, the polystyrene foam board production foaming machine is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a foaming machine for polystyrene foam board production aims at improving the mixing of part polystyrene foam board production foaming machine in the prior art is not enough uniform and material adhesion can lead to the problem of mixing efficiency decline.
[0006] In order to realize the above object, the utility model adopts the following technical scheme:
[0007] Foaming machine for polystyrene foam board production, including agitator tank, the top of agitator tank is fixedly connected with feed pipe, the inside of agitator tank is provided with stirring mechanism, the outside bottom side of agitator tank is provided with knock mechanism, the outside left side of agitator tank is fixedly connected with discharge mechanism;
[0008] The stirring mechanism includes drive assembly, the top of drive assembly is fixedly connected at the outside bottom side of agitator tank, the inside of agitator tank is rotatably connected with rotating rod, the outside of rotating rod is fixedly connected with spiral stirring blade, the outside top side of rotating rod is fixedly connected with upper scraper frame, the outside bottom side of rotating rod is fixedly connected with lower scraper frame, the outside of upper scraper frame is fixedly connected with a plurality of fixed strips, the outside of a plurality of fixed strips is fixedly connected with two side scrapers, the outside bottom side of rotating rod is fixedly connected with bevel gear one, the outside of drive assembly is fixedly connected with bevel gear two;
[0009] As a further description of the above technical scheme:
[0010] The drive assembly includes mounting plate, the top of mounting plate is fixedly connected at the bottom of agitator tank, the outside left side of mounting plate is installed with motor, the output end of motor is fixedly connected with drive rod;
[0011] As a further description of the above technical scheme:
[0012] The knock mechanism includes fixed plate, the top of fixed plate is fixedly connected at the bottom of agitator tank, the left side of drive rod is fixedly connected with cam, the inside of fixed plate is slidably connected with slide rod, the outside of slide rod is sleeved with spring, the top of slide rod is fixedly connected with arc block, the bottom of slide rod is fixedly connected with hit block;
[0013] As a further description of the above technical scheme:
[0014] The discharge mechanism includes discharge pipe, the outside right side of discharge pipe is fixedly connected at the outside left side of agitator tank, the outside of discharge pipe is provided with valve, the left side of valve is fixedly connected with inclined pipe;
[0015] As a further description of the above technical scheme:
[0016] The outer rotation of the upper scraping frame is connected to the inner top side of the stirring tank, and the outer rotation of the lower scraping frame is connected to the inner bottom side of the stirring tank.
[0017] As a further description of the above technical solution:
[0018] The bevel gear one is connected with the bevel gear two, and the outer rotation of the driving rod is connected to the inner part of the fixed plate.
[0019] As a further description of the above technical solution:
[0020] One end of the spring is fixedly connected to the bottom of the fixed plate, and the other end of the spring is fixedly connected to the top of the hit block.
[0021] As a further description of the above technical solution:
[0022] The outer part of the cam is in contact with the bottom of the hit block, and the top of the arc-shaped block is in contact with the bottom of the inclined pipe.
[0023] The utility model has the advantages of:
[0024] 1、The utility model discloses a motor drives a driving rod, and the driving rod is rotated through bevel gear transmission to make the rotating rod rotate, and the spiral stirring blade stirs the material and the foaming agent, and the upper scraping frame, the lower scraping frame and the side scraping plate scrape the material adhered to each part of the inner wall of the stirring tank, avoid remaining, ensure that the material is uniformly mixed, not only guarantee the uniformity of material mixing, but also make the inner wall of the stirring tank not have material remaining, provide great convenience for subsequent cleaning work, and guarantee the stability and continuity of mixing effect.
[0025] 2、The utility model discloses a driving rod rotation drives a cam, and the hit block is extruded intermittently, and the slide rod and the arc-shaped block move and knock the inclined pipe, and the inclined pipe design and knock vibration prevent material blockage, and spring reset guarantees that the knock is continuous and stable, greatly improve the discharging efficiency of the material, and avoid production interruption caused by material blockage. DRAWINGS
[0026] Figure 1 The utility model discloses a polystyrene foam board production is with foaming machine's stereogram for the utility model proposes;
[0027] Figure 2 The utility model discloses a polystyrene foam board production is with foaming machine's feeding pipe structure schematic view for the utility model proposes;
[0028] Figure 3 The utility model discloses a polystyrene foam board production is with foaming machine's fixed strip structure schematic view for the utility model proposes;
[0029] Figure 4The utility model provides a foaming machine's lower scraping frame structure schematic diagram for polystyrene foam board production is provided.
[0030] Figure 5 For Figure 4 The enlarged view of A is shown.
[0031] Legend:
[0032] 1, stirring tank;2, feed pipe;3, stirring mechanism;31, drive assembly;3101, mounting plate;3102, motor;3103, drive rod;32, rotating rod;33, spiral stirring blade;34, upper scraping frame;35, lower scraping frame;36, fixed strip;37, side scraper;38, bevel gear one;39, bevel gear two;4, knocking mechanism;41, fixed plate;42, cam;43, slide bar;44, spring;45, arc block;46, hit block;5, discharge mechanism;51, discharge pipe;52, valve;53, inclined pipe. Specific implementation
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0034] Referring to Figures 1 to 3 , the utility model provides an embodiment: polystyrene foam board production uses foaming machine, including stirring tank 1, the main role of stirring tank 1 is to provide a closed and stable space for the mixture of material and blowing agent. The top of stirring tank 1 is fixedly connected with feed pipe 2, and feed pipe 2 is the passageway for material and blowing agent to enter stirring tank 1. The inside of stirring tank 1 is provided with stirring mechanism 3, and the outside bottom side of stirring tank 1 is provided with knocking mechanism 4, and the outside left side of stirring tank 1 is fixedly connected with discharge mechanism 5;Stirring mechanism 3 includes drive assembly 31, and drive assembly 31 includes mounting plate 3101, and the top of mounting plate 3101 is fixedly connected to the bottom of stirring tank 1, and mounting plate 3101 plays the role of supporting and fixing drive assembly 31. The outside left side of mounting plate 3101 is installed with motor 3102, and motor 3102 is used as the power source of stirring mechanism 3. The output end of motor 3102 is fixedly connected with drive rod 3103, and drive rod 3103 rotates when motor 3102 starts. The top of drive assembly 31 is fixedly connected to the outside bottom side of stirring tank 1, and the inside of stirring tank 1 is rotatably connected with rotating rod 32;
[0035] The outer part of the rotating rod 32 is fixedly connected with the spiral stirring blade 33, which is a structure for realizing the sufficient mixing of the material and the foaming agent. The spiral stirring blade 33 is designed in a special spiral shape, which can generate strong stirring force in the rotating process, so that the material forms a complex flow state in the stirring tank 1, thereby accelerating the mixing of the material and the foaming agent. The outer top side of the rotating rod 32 is fixedly connected with the upper scraping frame 34, which is rotatably connected to the inner top side of the stirring tank 1. The upper scraping frame 34 is used to scrape the material attached to the top inner wall of the stirring tank 1. The outer bottom side of the rotating rod 32 is fixedly connected with the lower scraping frame 35, which is rotatably connected to the inner bottom side of the stirring tank 1. The lower scraping frame 35 is used to scrape the material attached to the bottom inner wall of the stirring tank 1. The outer part of the upper scraping frame 34 is fixedly connected with a plurality of fixed bars 36, and the outer part of the plurality of fixed bars 36 is fixedly connected with two side scraping plates 37. The side scraping plates 37 are connected to the upper scraping frame 34 through the fixed bars 36, and are used to scrape the material attached to the side inner wall of the stirring tank 1. The outer bottom side of the rotating rod 32 is fixedly connected with the bevel gear one 38, and the outer part of the driving assembly 31 is fixedly connected with the bevel gear two 39. The bevel gear one 38 and the bevel gear two 39 are in meshing connection. When the driving rod 3103 rotates, the bevel gear two 39 is driven to rotate, and then the bevel gear one 38 is driven to rotate through the meshing with the bevel gear two 39.
[0036] Referring to Figure 1 , Figure 4 and Figure 5, the knocking mechanism 4 comprises a fixed plate 41, the top of the fixed plate 41 is fixedly connected to the bottom of the stirring tank 1, the outer part of the driving rod 3103 is rotatably connected to the inner part of the fixed plate 41, the main function of the fixed plate 41 is to support and fix the knocking mechanism 4, and at the same time provide rotation support for the driving rod 3103. The left side of the driving rod 3103 is fixedly connected with a cam 42, the cam 42 rotates with the rotation of the driving rod 3103, and in the rotation process, different positions of the cam 42 are in contact with the hit block 46, so as to intermittently extrude the hit block 46, so that the hit block 46 is displaced. The inner part of the fixed plate 41 is slidably connected with a sliding rod 43, the sliding rod 43 can move up and down accurately under the extrusion of the cam 42. The outer part of the sliding rod 43 is sleeved with a spring 44, one end of the spring 44 is fixedly connected to the bottom of the fixed plate 41, the other end of the spring 44 is fixedly connected to the top of the hit block 46, and the spring 44 plays a reset role. When the cam 42 is away from the hit block 46, the sliding rod 43 and the arc block 45 can be quickly reset under the elastic force of the spring 44, and are ready for the next knocking action. The top of the sliding rod 43 is fixedly connected with an arc block 45, the shape of the arc block 45 is designed as an arc shape matched with the bottom of the inclined pipe 53, so as to increase the contact area with the inclined pipe 53 and improve the knocking effect. The bottom of the sliding rod 43 is fixedly connected with a hit block 46, the outer part of the cam 42 is in contact with the bottom of the hit block 46, when the cam 42 rotates and extrudes the hit block 46, the hit block 46 drives the sliding rod 43 and the arc block 45 to move upward, so as to knock the inclined pipe 53.
[0037] With reference to Figure 1 and Figure 3 , the discharging mechanism 5 comprises a discharging pipe 51, the outer right side of the discharging pipe 51 is fixedly connected to the outer left side of the stirring tank 1, the discharging pipe 51 is a channel for discharging the mixed material out of the stirring tank 1, the outer part of the discharging pipe 51 is provided with a valve 52, the valve 52 is used for controlling the discharge flow and on-off of the material. The left side of the valve 52 is fixedly connected with an inclined pipe 53, the top of the arc block 45 is in contact with the bottom of the inclined pipe 53, and the inclined pipe 53 is designed to be inclined, so that the material is more easily flowed under the action of gravity.
[0038] Working principle: when using the foaming machine, first through the feeding pipe 2 can be mixed with the foaming agent through the feeding pipe 2 into the inside of the stirring tank 1, then can start the motor 3102 drive rod 3103 rotation, in turn can drive bevel gear two 39 rotation, at this time by means of bevel gear two 39 and bevel gear two 39 between the meshing can make bevel gear one 38 and rotating rod 32 rotation, at this time can drive screw stirring blade 33 rotation, at this time can realize the inside material and foaming agent by screw stirring blade 33 fully mixed, at the same time with the rotation of rotating rod 32 will drive the upper scraping frame 34 and the lower scraping frame 35 rotation, so as to scratch the material attached to the top and bottom of the inner wall of the stirring tank 1, at the same time by the rotation of fixed strip 36 and side scraper 37 can scratch the material attached to the inner wall of the stirring tank 1, so as to ensure uniform mixing, at the same time, the scratching of the inner wall of the stirring tank 1 can make the subsequent cleaning more thorough.
[0039] When the drive rod 3103 rotates, the cam 42 will be driven to rotate, which in turn can make the cam 42 intermittently extrude the striker 46 to displace, at this time, the slide rod 43 and the arc block 45 will be displaced, which in turn can intermittently knock the inclined pipe 53, and the spring 44 can realize the reset of the arc block 45 by the elastic force, so as to ensure the smooth discharge of the material, greatly improving the processing efficiency.
[0040] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A foaming machine for the production of polystyrene foam boards, comprising a mixing tank (1), characterized in that: The top of the stirring tank (1) is fixedly connected with a feeding pipe (2), the inside of the stirring tank (1) is provided with a stirring mechanism (3), the bottom outside of the stirring tank (1) is provided with a knocking mechanism (4), and the left outside of the stirring tank (1) is fixedly connected with a discharging mechanism (5). The stirring mechanism (3) comprises a driving assembly (31), the top of the driving assembly (31) is fixedly connected with the bottom outside of the stirring tank (1), the inside of the stirring tank (1) is rotatably connected with a rotating rod (32), the outside of the rotating rod (32) is fixedly connected with a spiral stirring blade (33), the top outside of the rotating rod (32) is fixedly connected with an upper scraping frame (34), the bottom outside of the rotating rod (32) is fixedly connected with a lower scraping frame (35), the outside of the upper scraping frame (34) is fixedly connected with a plurality of fixed strips (36), the outside of the plurality of fixed strips (36) is fixedly connected with two side scraping plates (37), the bottom outside of the rotating rod (32) is fixedly connected with a bevel gear one (38), and the outside of the driving assembly (31) is fixedly connected with a bevel gear two (39).
2. The foaming machine for polystyrene foam board production according to claim 1, characterized in that: The driving assembly (31) comprises a mounting plate (3101), the top of the mounting plate (3101) is fixedly connected with the bottom of the stirring tank (1), and the left outside of the mounting plate (3101) is mounted with a motor (3102).
3. The foaming machine for polystyrene foam board production according to claim 2, characterized in that: The knocking mechanism (4) comprises a fixed plate (41), the top of the fixed plate (41) is fixedly connected with the bottom of the stirring tank (1), the left side of the driving rod (3103) is fixedly connected with a cam (42), the inside of the fixed plate (41) is slidably connected with a sliding rod (43), the outside of the sliding rod (43) is sleeved with a spring (44), the top of the sliding rod (43) is fixedly connected with an arc-shaped block (45), and the bottom of the sliding rod (43) is fixedly connected with a hit-receiving block (46).
4. The foaming machine for polystyrene foam board production according to claim 3, characterized in that: The discharging mechanism (5) comprises a discharging pipe (51), the right side of the outside of the discharging pipe (51) is fixedly connected with the left side of the outside of the stirring tank (1), the outside of the discharging pipe (51) is provided with a valve (52), and the left side of the valve (52) is fixedly connected with an inclined pipe (53).
5. The foaming machine for polystyrene foam board production according to claim 1, characterized in that: The outside of the upper scraping frame (34) is rotatably connected with the top inside of the stirring tank (1), and the outside of the lower scraping frame (35) is rotatably connected with the bottom inside of the stirring tank (1).
6. The foaming machine for polystyrene foam board production according to claim 3, characterized in that: The bevel gear one (38) and the bevel gear two (39) are in meshing connection, and the outside of the driving rod (3103) is rotatably connected with the inside of the fixed plate (41).
7. The foaming machine for polystyrene foam board production according to claim 3, characterized in that: One end of the spring (44) is fixedly connected with the bottom of the fixed plate (41), and the other end of the spring (44) is fixedly connected with the top of the hit-receiving block (46).
8. The foaming machine for polystyrene foam board production according to claim 4, characterized in that: The outside of the cam (42) is in contact with the bottom of the hit-receiving block (46), and the top of the arc-shaped block (45) is in contact with the bottom of the inclined pipe (53).