Seamless welding device for high molecular weight polyethylene plates
By introducing a motor-driven rotating rod and gear system, along with a fan for heat dissipation and cooling, into the seamless welding device for high molecular weight polyethylene sheets, and combining it with a suction cup fixed by an air pump, the problems of sheet misalignment and heat dissipation were solved, thereby improving welding quality and operational safety.
Patent Information
- Application Number
- CN202520323288.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing seamless welding equipment for high molecular weight polyethylene sheets is prone to displacement when fixing the sheets, resulting in reduced welding quality. Furthermore, it cannot effectively dissipate heat and cool down during the welding process, affecting operational safety.
A device comprising a working platform, controller, motor, gears, fan, air pump, and suction cup is designed. The height and angle are adjusted by the motor driving the rotating rod and the gear system, the fan is used for heat dissipation and cooling, and the air pump controls the suction cup to fix and release the plate, thereby achieving stable welding and rapid heat dissipation.
This achieves stable fixation of the sheet metal and rapid heat dissipation and cooling, improving welding quality and ensuring operational safety.
Smart Images

Figure CN223803127U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to seamless welding equipment technical field, concretely is a kind of high molecular weight polyethylene plate seamless welding device. BACKGROUND
[0002] High molecular weight polyethylene plate seamless welding device relates to a method or equipment for realizing seamless welding by filling high molecular weight polyethylene powder in the groove. This method can completely fuse two plates together to achieve the purpose of seamless welding. The temperature and pressure increased during welding are basically consistent with the temperature and pressure increased during pressing high molecular weight polyethylene plate, and the high molecular weight polyethylene powder added at the groove is the same as the material used when pressing the plate. The appearance and physical properties of the plate at the butt joint part are consistent with the high molecular weight polyethylene plate to be butt jointed.
[0003] The existing high molecular weight polyethylene plate seamless welding device cannot quickly fix the plate during use, which makes the equipment prone to deviation when welding the plate, resulting in reduced welding quality. Meanwhile, the device needs to be heated for welding during the welding process, which cannot achieve heat dissipation and cooling when the welding of the device is completed, causing the heat to be quickly dissipated to the surrounding environment and affecting personnel operation. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a high molecular weight polyethylene plate seamless welding device, which has the advantages of stable welding of the plate and heat dissipation and cooling of the equipment, and solves the problems raised in the above background art.
[0005] The utility model provides the following technical scheme: a kind of high molecular weight polyethylene plate seamless welding device, including work platform, the outer wall of the work platform is fixedly installed with controller, the bottom of the work platform is fixedly installed with support, the outer wall of the work platform is fixedly installed first motor, the power output shaft of the first motor is fixedly equipped with rotating rod, the outer wall of the rotating rod is fixedly installed with motor, the power output shaft of the motor is fixedly equipped with first gear, the outer wall of the first gear is installed with second gear, the outer wall of the second gear is fixedly installed with shell, the inner wall of the shell is fixedly installed with fan, the outer wall of the work platform is fixedly installed with support plate, the inner wall of the support plate is fixedly connected with second motor, the power output shaft of the second motor is fixedly equipped with screw rod, the outer wall of the screw rod is engaged with sliding block, the outer wall of the sliding block is fixedly connected with welding head, the outer wall of the sliding block is installed with round rod, the bottom of the work platform is fixedly installed with air pump, the outer wall of the air pump is fixedly installed with air pipe, one end of the air pipe is fixedly installed with suction cup, the top of the work platform is placed with plate body.
[0006] As a preferred technical scheme of the utility model: the controller forms electric connection with the first motor and the motor, the outer wall of the rotating rod is in "L" shape.
[0007] As a preferred technical scheme of the utility model: the outer wall of the rotating rod forms rotating sleeve joint with the outer wall of the shell, the outer wall of the second gear is engaged with the outer wall of the first gear.
[0008] As a preferred technical scheme of the utility model: the controller forms electric connection with the fan, the number of the fan is two, and both of the two fans are located on the inner wall of the shell.
[0009] As a preferred technical scheme of the utility model: the controller forms electric connection with the air pump, the air pipe is connected with the sucking disc through the inner wall of the working platform.
[0010] As a preferred technical scheme of the utility model: the controller forms electric connection with the second motor, the outer wall of the sliding block is slidably connected with the round rod.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1、The high molecular weight polyethylene plate seamless welding device, through the plate body is placed on the top of the working platform, the controller is controlled, the air pump is used to reduce the volume of the compression chamber, the air pressure is reduced, in the case that the air pressure is lower than the atmospheric pressure, the outside air is sucked into the air pump, the air suction is completed, the sucking disc and the plate body are adsorbed to realize the fixation, when the air pump discharges the compressed gas, that is, the air blowing, the air pump increases the volume of the compression chamber, the compressed air is discharged through the air pipe, when the plate body is moved, the sucking disc and the plate are separated by air blowing, and personnel can adjust the plate body.
[0013] 2、The high molecular weight polyethylene plate seamless welding device, through the controller is controlled, the first motor drives the rotating rod to rotate, so that the rotating rod drives the shell to rotate, the outer wall of the rotating rod is in "L" shape, so that the shell can be adjusted in height according to the requirement of personnel and radiated, the motor drives the rotation, the outer wall of the second gear is engaged with the outer wall of the first gear, so that the second gear drives the shell to rotate on the outer wall of the rotating rod, so that the angle of the shell can be adjusted, through the controller is controlled, the two fans rotate on the inner wall of the shell, so that the fan produces airflow, the surface of the welding position is cleaned and cooled at the same time, the connection is solidified, and the welding quality is avoided to reduce. ACCURACY
[0014] Figure 1 It is the three-dimensional structure schematic view of the utility model;
[0015] Figure 2 It is the schematic diagram of rotating rod structure of the utility model;
[0016] Figure 3 It is the schematic diagram of second gear structure of the utility model;
[0017] Figure 4 It is the schematic diagram of controller structure of the utility model;
[0018] Figure 5 It is the schematic diagram of sucking disc structure of the utility model.
[0019] In the drawing: 1, work platform;2, support;3, first motor;4, rotating rod;5, shell;6, second gear;7, first gear;8, controller;9, welding head;10, plate body;11, screw;12, second motor;13, round rod;14, sliding block;15, air pump;16, air pipe;17, support plate;18, motor;19, fan;20, sucking disc. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figure 1 - Figure 5 A high molecular weight polyethylene plate seamless welding device, including work platform 1, the outer wall of work platform 1 is fixedly installed with controller 8, the bottom of work platform 1 is fixedly installed with support 2, the outer wall of work platform 1 is fixedly installed with first motor 3, the power output shaft of first motor 3 is fixedly assembled with rotating rod 4, the outer wall of rotating rod 4 is fixedly installed with motor 18, the power output shaft of motor 18 is fixedly assembled with first gear 7, the outer wall of first gear 7 is installed with second gear 6, the outer wall of second gear 6 is fixedly installed with shell 5, the inner wall of shell 5 is fixedly installed with fan 19, the outer wall of work platform 1 is fixedly installed with support plate 17, the inner wall of support plate 17 is fixedly connected with second motor 12, the power output shaft of second motor 12 is fixedly assembled with screw 11, the outer wall of screw 11 is engaged with sliding block 14, the outer wall of sliding block 14 is fixedly connected with welding head 9, the outer wall of sliding block 14 is installed with round rod 13, the bottom of work platform 1 is fixedly installed with air pump 15, the outer wall of air pump 15 is fixedly installed with air pipe 16, one end of air pipe 16 is fixedly installed with sucking disc 20, the top of work platform 1 is placed with plate body 10.
[0022] The structure, through the installation support 2, uses the support 2 to realize uniform support to the equipment weight, so that the stability increases in the equipment operation process.
[0023] In a preferred embodiment: the controller 8 is electrically connected with the first motor 3 and the motor 18, and the outer wall of the rotating rod 4 is in the shape of "L".
[0024] The structure, through the operation of the controller 8, the first motor 3 drives the rotating rod 4 to rotate, so that the rotating rod 4 drives the shell 5 to rotate, and the outer wall of the rotating rod 4 is in the shape of "L", so that the shell 5 can adjust the height of the equipment according to the requirements of the personnel, and avoid affecting the personnel to take the plate body 10.
[0025] In a preferred embodiment: the outer wall of the rotating rod 4 is rotatably connected with the outer wall of the shell 5, and the outer wall of the second gear 6 is engaged with the outer wall of the first gear 7.
[0026] The structure, through the operation of the first motor 3, uses the motor 18 to drive the rotation, the outer wall of the second gear 6 is engaged with the outer wall of the first gear 7, so that the second gear 6 drives the shell 5 to rotate on the outer wall of the rotating rod 4, and the angle of the shell 5 can be adjusted.
[0027] In a preferred embodiment: the controller 8 is electrically connected with the fan 19, the number of the fan 19 is two, and the two fans 19 are located on the inner wall of the shell 5.
[0028] The structure, through the operation of the controller 8, uses the two fans 19 to rotate on the inner wall of the shell 5, so that the fan 19 generates airflow, and the surface of the welding position is cleaned and cooled at the same time, realizes the solidification of the connection, and avoids the reduction of the welding quality.
[0029] In a preferred embodiment: the controller 8 is electrically connected with the air pump 15, and the air pipe 16 is connected with the suction cup 20 through the inner wall of the working platform 1.
[0030] The structure, through the operation of the controller 8, uses the air pump 15 to reduce the volume of the compression chamber, so that the air pressure decreases. In the case that the air pressure is lower than the atmospheric pressure, the outside air will be sucked into the air pump 15, completing the inhalation. The suction cup 20 is adsorbed to the plate body 10 to realize the fixation. When the air pump 15 discharges the compressed gas, that is, blows the air, the air pump 15 will increase the volume of the compression chamber, compress the air and discharge it through the air pipe 16. When the plate body 10 is moved, the suction cup 20 and the plate are separated by blowing, which is convenient for the personnel to adjust the plate body 10.
[0031] In a preferred embodiment: the controller 8 is electrically connected with the second motor 12, and the outer wall of the sliding block 14 is slidably connected with the round rod 13.
[0032] In the structure, the second motor 12 is driven by the controller 8 to rotate the screw rod 11, the sliding block 14 is driven by the screw rod 11 to move the welding head 9, and the sliding block 14 is limited to slide on the outer wall of the round rod 13, so that the welding head 9 can move and weld according to the position of the plate body 10.
[0033] Working principle: the plate body 10 is placed on the top of the working platform 1, the controller 8 is controlled, the air pump 15 reduces the volume of the compression chamber, the air pressure is reduced, and the outside air is sucked into the air pump 15 when the air pressure is lower than the atmospheric pressure, the suction is completed, the suction cup 20 is adsorbed with the plate body 10 to realize fixation, the air pump 15 discharges compressed gas, that is, blows air, the air pump 15 increases the volume of the compression chamber, compresses the air and discharges it through the air pipe 16, the plate body 10 is moved, the suction cup 20 and the plate are separated by blowing air, which is convenient for personnel to adjust the plate body 10, the second motor 12 is driven by the controller 8 to rotate the screw rod 11, the sliding block 14 is driven by the screw rod 11 to move the welding head 9, and the sliding block 14 is limited to slide on the outer wall of the round rod 13, so that the welding head 9 can move and weld according to the position of the plate body 10, the first motor 3 is driven by the controller 8 to rotate the rotating rod 4, so that the rotating rod 4 drives the shell 5 to rotate, the outer wall of the rotating rod 4 is in the shape of "L", so that the shell 5 can adjust the height of the equipment according to the requirements of personnel, the motor 18 drives the rotation, the outer wall of the second gear 6 is engaged with the outer wall of the first gear 7, so that the second gear 6 drives the shell 5 to rotate on the outer wall of the rotating rod 4, so that the angle of the shell 5 can be adjusted, the two fans 19 are driven by the controller 8 to rotate on the inner wall of the shell 5, so that the fan 19 generates airflow, which can clean the surface of the welding position and cool at the same time, realize the solidification of the connection, and avoid reducing the welding quality.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high molecular weight polyethylene plate seamless welding device, comprising a workbench (1), characterized in that: The outer wall of the working platform (1) is fixedly installed with a controller (8), the bottom of the working platform (1) is fixedly installed with a support (2), the outer wall of the working platform (1) is fixedly installed with a first motor (3), the power output shaft of the first motor (3) is fixedly assembled with a rotating rod (4), the outer wall of the rotating rod (4) is fixedly installed with a motor (18), the power output shaft of the motor (18) is fixedly assembled with a first gear (7), the outer wall of the first gear (7) is installed with a second gear (6), the outer wall of the second gear (6) is fixedly installed with a shell (5), the inner wall of the shell (5) is fixedly installed with a fan (19), the outer wall of the working platform (1) is fixedly installed with a support plate (17), the inner wall of the support plate (17) is fixedly connected with a second motor (12), the power output shaft of the second motor (12) is fixedly assembled with a lead screw (11), the outer wall of the lead screw (11) is engaged with a sliding block (14), the outer wall of the sliding block (14) is fixedly connected with a welding head (9), the outer wall of the sliding block (14) is installed with a round rod (13), the bottom of the working platform (1) is fixedly installed with an air pump (15), the outer wall of the air pump (15) is fixedly installed with an air pipe (16), one end of the air pipe (16) is fixedly installed with a suction cup (20), and the top of the working platform (1) is placed with a plate body (10).
2. A high molecular weight polyethylene plate seamless welding device according to claim 1, characterized in that: The controller (8) is electrically connected with the first motor (3) and the motor (18), and the outer wall of the rotating rod (4) is "L"-shaped.
3. A high molecular weight polyethylene plate seamless welding device according to claim 2, characterized in that: The outer wall of the rotating rod (4) is rotatably connected with the outer wall of the shell (5), and the outer wall of the second gear (6) is engaged with the outer wall of the first gear (7).
4. The apparatus for high molecular weight polyethylene plate seamless welding of claim 1, wherein: The controller (8) is electrically connected with the fan (19), and the fan (19) is provided in two numbers and located on the inner wall of the shell (5).
5. A high molecular weight polyethylene plate seamless welding device according to claim 4, characterized in that: The controller (8) is electrically connected with the air pump (15), and the air pipe (16) is connected with the suction cup (20) through the inner wall of the working platform (1).
6. A high molecular weight polyethylene plate seamless welding device according to claim 1, characterized in that: The controller (8) is electrically connected with the second motor (12), and the outer wall of the sliding block (14) is slidably connected with the round rod (13).