Ton barrel
By using steel pipes and detachable connection components in the ton container, the problem of hoses being prone to deformation, aging, or rupture during high-temperature steam transportation is solved, ensuring smooth transportation and safety of high-temperature steam.
Patent Information
- Application Number
- CN202520270911.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-19
AI Technical Summary
The hoses on conventional ton containers are prone to deformation, aging, or rupture during high-temperature steam transportation, leading to interruption and leakage of steam transportation and posing safety hazards.
Steel pipes are used instead of flexible hoses, and the steel pipes can be quickly disassembled and installed through connecting components. The frame and pallet are detachably connected to ensure that high-temperature steam can smoothly enter the ton container.
The high temperature and high pressure resistance of steel pipes reduces the possibility of steam transmission interruption and leakage, and improves the ease of operation and safety.
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Figure CN223804205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of wax emulsion production equipment, in particular to a ton barrel. BACKGROUND
[0002] The ton barrel refers to a medium-sized bulk container and is a necessary tool for modern storage and transportation of liquid products. The ton barrel is usually composed of an inner container and a metal frame. The inner container is blow molded from high-molecular-weight high-density polyethylene and has high strength, corrosion resistance and good hygiene.
[0003] In the production process of the wax emulsion, the wax emulsion storage tank needs to be cleaned regularly. During cleaning, the steam cleaner is usually connected to the air inlet pipeline of the storage tank to preheat the storage tank. Then, the steam cleaner is heated to an appropriate temperature, and high-temperature steam is input into the inside of the storage tank. The steam completely cleans the inner wall of the storage tank through mechanical action and thermal action, and the residual raw materials and impurities on the inner wall are cleaned down at the same time. At this time, the steam outlet is connected to the ton barrel for storing impurities.
[0004] However, the pipeline on the conventional ton barrel is usually made of a hose. When high-temperature steam passes through the hose, the hose may be deformed, aged or even broken due to high temperature. At this time, the steam discharge conveying process is interrupted, which seriously affects the smooth entry of the steam discharge into the inside of the ton barrel. In addition, the steam leakage may cause safety hazards to the surrounding environment and personnel, and there are obvious deficiencies. CONTENT OF THE UTILITY MODEL
[0005] In order to ensure that the high-temperature steam discharge smoothly enters the inside of the ton barrel and ensure the normal use of the ton barrel, the application provides a ton barrel.
[0006] The ton barrel provided by the application adopts the following technical scheme:
[0007] A ton barrel comprises a tray, a frame and an inner container arranged on the tray, the frame is sleeved on the outer surface of the inner container, the inner container is provided with an inlet, the end of the frame away from the tray is provided with a mounting plate, the mounting plate is provided with a steel pipe, the outlet of the steel pipe extends into the inside of the inlet, and the other end is in communication with the outlet of the air inlet pipe of the storage tank.
[0008] Through the above technical scheme, when the ton barrel is used, the high-temperature steam discharge enters the inside of the ton barrel through the steel pipe. The steel pipe has the characteristics of high-temperature resistance and high-pressure resistance, and is not easy to be deformed or even broken due to the action of high-temperature steam. Therefore, the possibility of steam conveying interruption caused by pipeline problems is reduced, the smooth entry of the high-temperature steam discharge into the inside of the ton barrel is ensured, the possibility of high-temperature steam leakage is reduced, and the safety of the surrounding environment and personnel working is ensured.
[0009] Optionally, the mounting plate is detachably connected to the frame through a connecting assembly.
[0010] By adopting the above technical scheme, when the steel pipe is damaged due to prolonged use time or needs to be overhauled, the worker quickly detaches the mounting plate and the steel pipe from the frame through the connecting assembly, and then installs a new steel pipe and a mounting plate on the frame, so that the steel pipe is quickly detached from the frame, the convenience of worker operation is improved, and the smooth entry of high-temperature steam into the ton barrel is further ensured.
[0011] Optionally, the connecting assembly comprises connecting plates arranged at opposite ends of the frame, connecting holes are formed in the connecting plates and the mounting plate, a bolt rod is slidably connected in the connecting holes, and lock nuts are threadedly connected to opposite ends of the bolt rod.
[0012] By adopting the above technical scheme, when the mounting plate needs to be detached, the worker unscrews the lock nuts at the two ends of the bolt rod, and then pulls out the bolt rod from the connecting holes, so that the connecting effect of the connecting plate and the mounting plate disappears, the worker takes down the mounting plate from the frame, and at this time the steel pipe is also separated from the frame; when a new mounting plate is installed, the worker aligns the connecting holes on the mounting plate and the connecting plate, then inserts the bolt rod into the connecting holes, and finally screws the lock nuts on the bolt rod to prevent the bolt rod from being separated from the connecting holes, so as to fix the mounting plate on the frame.
[0013] Optionally, mounting grooves are formed in opposite sides of the mounting plate, the connecting assembly comprises a connecting shaft arranged in the mounting groove, two rotating plates are hingedly connected to the connecting shaft, the two rotating plates are staggered on the connecting shaft, buckles are arranged on each rotating plate, a torsional spring is sleeved on the outer surface of the connecting shaft, opposite ends of the torsional spring are arranged on the two rotating plates, and in a natural state of the torsional spring, the two buckles form a clasp ring which is sleeved on the outer surface of the frame.
[0014] By adopting the technical scheme, when the mounting plate needs to be disassembled, the worker presses the two rotating plates towards each other, the two rotating plates rotate around the connecting shaft, the two buckles rotate towards opposite directions to make the clasp open, and finally the worker lifts the mounting plate upwards to make the buckle disengage from the frame, so as to realize the separation of the mounting plate and the frame; when a new mounting plate is installed, the worker first presses the two rotating plates towards each other, at this time the torsional spring is in a compressed state, the rotating plate rotates to make the two buckles move away from each other, the clasp is in an open state, then the worker presses the mounting plate downwards to make the clasp be sleeved on the outer surface of the frame, finally the worker removes the force on the rotating plate, the torsional spring resets to push the two rotating plates to rotate towards each other, the rotating plate rotates to drive the two buckles to move towards each other, at this time the clasp is in a closed state, so as to realize the connection of the mounting plate and the frame, and the worker only needs to rotate the rotating plate to realize the connection or separation of the mounting plate and the frame, thereby further improving the convenience of the worker's operation.
[0015] Optionally, the tray top four corners are provided with corner protection plates, and the tray bottom four corners are provided with support seats, and the four corner protection plates are matched with the inner container bottom four corners respectively.
[0016] By adopting the technical scheme, the corner protection plates can provide protection for the inner container bottom four corners, which is conducive to reducing the probability of wear and tear of the inner container, and plays a certain buffering role on the inner container.
[0017] Optionally, the frame is in a mesh shape.
[0018] By adopting the technical scheme, the frame in a mesh shape improves the limiting effect and structural strength of the frame on the inner container, thereby being conducive to improving the stability of the ton barrel during use.
[0019] Optionally, a plurality of plug-in blocks are arranged on the frame, a plug-in groove matched with the plug-in blocks is arranged on the surface of the tray, threaded holes communicated with each other are arranged on the tray and the plug-in blocks, and a limiting screw rod is screwed into the threaded holes.
[0020] By adopting the technical scheme, when the frame is dented due to collision, the worker rotates the limiting screw rod to make the limiting screw rod disengage from the threaded hole, then lifts the frame upwards to make the frame disengage from the tray, so as to realize the disassembly of the frame; when a new frame is installed, the worker inserts the plug-in block into the corresponding plug-in groove, then rotates the limiting screw rod into the threaded hole, so as to realize the connection of the frame and the tray, and the detachable connection between the frame and the tray is realized, which is convenient for the worker to replace the frame when it is damaged, thereby ensuring the limiting and protection of the inner container by the frame.
[0021] Optionally, the outer surface of the tray is provided with a storage sleeve corresponding to each of the plurality of limiting screws, the limiting screw is slidingly arranged in the storage sleeve, and the outer surface of the limiting screw is provided with a limiting ring, and the limiting ring has a larger cross section than the inner diameter of the storage sleeve.
[0022] By adopting the above technical scheme, after the worker takes out the limiting screw from the threaded hole, the limiting screw is inserted into the storage sleeve, and under the limiting of the limiting ring, the limiting screw cannot fall out of the storage sleeve. Therefore, the temporarily storage of the disassembled limiting screw is realized, the possibility of losing the limiting screw due to the cluttered surrounding environment is reduced, and the convenience of worker operation is further improved.
[0023] In summary, the present application has at least one of the following beneficial technical effects:
[0024] 1. In the embodiment of the present application, when the ton barrel is used, the high-temperature steam discharge enters the ton barrel through the steel pipe. The steel pipe has the characteristics of high-temperature resistance and high-pressure resistance, and is not easy to deform or even break due to the action of high-temperature steam. Therefore, the possibility of steam delivery interruption due to pipeline problems is reduced, the smooth entry of high-temperature steam discharge into the ton barrel is ensured, and the possibility of high-temperature steam leakage is reduced, ensuring the safety of the surrounding environment and personnel work.
[0025] 2. In the embodiment of the present application, when the steel pipe is damaged due to prolonged use or needs to be repaired, the worker quickly disassembles the mounting plate and the steel pipe from the frame through the connecting assembly, and then installs a new steel pipe and a mounting plate on the frame. Therefore, the quick disassembly of the steel pipe on the frame is realized, the convenience of worker operation is improved, and the smooth entry of high-temperature steam discharge into the ton barrel is further ensured. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of the embodiment 1 of the present application.
[0027] Figure 2 is Figure 1 is an enlarged view of position A in FIG.
[0028] Figure 3 is an exploded schematic view between the frame and the tray in the embodiment 1 of the present application.
[0029] Figure 4 is a structural schematic view of the embodiment 2 of the present application.
[0030] Figure 5 is Figure 4 is an enlarged view of position B in FIG.
[0031] Explanation of reference signs: 1, tray; 2, inner container; 21, inlet; 3, frame; 101, corner guard plate; 102, support seat; 4, connecting assembly; 5, mounting plate; 51, steel pipe; 41, connecting plate; 42, bolt rod; 43, locking nut; 6, plug-in block; 7, plug-in groove; 61, threaded hole; 8, limiting screw; 9, storage sleeve; 10, mounting groove; 81, limiting ring; 44, connecting shaft; 45, rotating plate; 46, buckle; 47, torsional spring. DETAILED DESCRIPTION
[0032] The following will be described in detail with reference to the accompanying drawings. Figures 1-5 The application is further described in detail.
[0033] The application discloses a ton barrel.
[0034] Embodiment 1
[0035] Referring to Figure 1 and Figure 2 , a ton barrel includes a tray 1, the tray 1 is placed with an inner container 2, the inner container 2 is provided with an inlet 21 for steam discharge to enter, the tray 1 is provided with a frame 3 covering the outer side wall of the inner container 2, the frame 3 is in a mesh structure, which improves the limiting effect and structural strength of the frame 3 on the inner container 2, thereby facilitating to improve the stability of the ton barrel during use.
[0036] Referring to Figure 1 and Figure 2 , the four corners of the top of the tray 1 are provided with corner guard plates 101, in this embodiment, the corner guard plates 101 are made of silica gel material, the corner guard plates 101 abut against the outer surface of the inner container 2, the corner guard plates 101 are arranged between the outer surface of the inner container 2 and the inner wall of the frame 3, the four corners of the bottom of the tray 1 are fixedly installed with support seats 102, the support seats 102 abut against the ground, the corner guard plates 101 are beneficial to reducing the probability of wear of the inner container 2, and play a certain buffering role on the inner container 2, which is beneficial to protecting the inner container 2.
[0037] Referring to Figure 1 and Figure 2 , the end of the frame 3 away from the tray 1 is detachably connected with a mounting plate 5 through a connecting assembly 4, the mounting plate 5 is fixedly welded with a steel pipe 51, the outlet of the steel pipe 51 extends into the inside of the inlet 21, and the other end is in communication with the outlet of the air inlet pipe of the storage tank, when the ton barrel is used, the high-temperature steam discharge enters the inside of the ton barrel through the steel pipe 51, the steel pipe 51 has the characteristics of high-temperature resistance and high-pressure resistance compared with a hose, and is not easy to be deformed or even broken due to the action of high-temperature steam, thereby reducing the possibility of steam transportation interruption caused by pipeline problems, ensuring that the high-temperature steam discharge smoothly enters the inside of the ton barrel, and reducing the possibility of high-temperature steam leakage, thereby ensuring the safety of the surrounding environment and personnel work.
[0038] Referring to Figure 1 andFigure 2 The connecting assembly 4 comprises connecting plates 41 fixedly installed at opposite ends of the frame 3, connecting holes (not shown in the figure) communicating with each other are formed in the connecting plates 41 and the mounting plates 5, and a bolt rod 42 is slidingly connected in the connecting holes, and opposite ends of the bolt rod 42 are threadedly connected with lock nuts 43.
[0039] When the steel pipe 51 is damaged due to prolonged use or needs to be repaired, workers unscrew the lock nuts 43 at the opposite ends of the bolt rod 42, and then pull out the bolt rod 42 from the connecting holes, at which time the connecting effect of the connecting plates 41 and the mounting plates 5 disappears, and the workers remove the mounting plates 5 from the frame 3, at which time the steel pipe 51 also separates from the frame 3;
[0040] When a new mounting plate 5 is installed, the workers align the connecting holes on the mounting plate 5 and the connecting plate 41, then insert the bolt rod 42 into the connecting holes, and finally screw the lock nuts 43 on the bolt rod 42 to prevent the bolt rod 42 from being separated from the connecting holes, thereby achieving the fixation of the mounting plate 5 on the frame 3; such a design realizes the quick disassembly of the steel pipe 51 on the frame 3, improves the convenience of worker operation, and further ensures the smooth entry of high-temperature steam into the ton barrel.
[0041] Referring to Figure 1 and Figure 3 , four outer side walls of the frame 3 facing the bottom surface of the tray 1 are fixedly connected with plug-in blocks 6, and the surface of the tray 1 is provided with plug-in grooves 7 corresponding to the four plug-in blocks 6 one by one, the plug-in blocks 6 are slidingly connected in the corresponding plug-in grooves 7, and the tray 1 and the plug-in blocks 6 are both provided with threaded holes 61 communicating with each other, and the threaded holes 61 are threadedly connected with limiting screws 8.
[0042] Referring to Figure 1 and Figure 3 , the outer surface of the tray 1 is fixedly installed with storage sleeves 9 corresponding to the four limiting screws 8 one by one, the limiting screws 8 are slidingly arranged in the corresponding storage sleeves 9, the top outer surface of the limiting screw 8 is fixedly installed with a limiting ring 81, and the cross section of the limiting ring 81 is larger than the inner diameter of the storage sleeve 9.
[0043] When the frame 3 is dented due to collision, the workers successively rotate the limiting screws 8 to make the limiting screws 8 separate from the threaded holes 61, then insert the limiting screws 8 into the adjacent storage sleeves 9, and under the limiting of the limiting ring 81, the limiting screws 8 cannot fall out of the storage sleeves 9, thereby achieving the temporary storage of the disassembled limiting screws 8, and when all the four limiting screws 8 are disassembled, the workers lift the frame 3 upward to make the frame 3 separate from the tray 1, thereby achieving the disassembly of the frame 3;
[0044] When installing the new frame 3, the worker inserts the plug block 6 into the corresponding plug slot 7, at this time the frame 3 is placed on the surface of the tray 1, then the limiting screw 8 is taken out from the storage sleeve 9 and screwed into the threaded hole 61, at this time the frame 3 is fixedly installed above the tray 1 under the connection of the limiting screw 8, and the installation work is completed; Such a setting realizes the detachable connection between the frame 3 and the tray 1, facilitates the worker to replace the frame 3 when the frame 3 is damaged, and thus guarantees the limiting and protection of the frame 3 to the inner container 2.
[0045] The implementation principle of the ton barrel of the embodiment of the present application is as follows: when the ton barrel is used, the high-temperature steam discharge enters the ton barrel through the steel pipe 51, the steel pipe 51 has the characteristics of high-temperature resistance and high-pressure resistance compared with the hose, and is not easy to be deformed or even broken due to the action of high-temperature steam, thereby reducing the possibility of steam transportation interruption caused by pipeline problems, ensuring the smooth entry of the high-temperature steam discharge into the ton barrel, and reducing the possibility of high-temperature steam leakage, thereby ensuring the safety of the surrounding environment and personnel work.
[0046] Embodiment 2
[0047] With reference to Figure 4 and Figure 5 The difference between the embodiment of the present application and embodiment 1 is that the installation plate 5 is provided with an installation slot 10 on the opposite side, the connecting assembly 4 comprises a connecting shaft 44 fixedly connected in the installation slot 10, two rotating plates 45 are hinged on the connecting shaft 44, the two rotating plates 45 are staggered on the connecting shaft 44, each rotating plate 45 is provided with a buckle 46 near the end of the frame 3, the buckle 46 is semicircular, a torsional spring 47 is sleeved on the outer surface of the connecting shaft 44, the opposite ends of the torsional spring 47 are fixedly connected on the two rotating plates 45, and the two buckles 46 form a clamping ring (not shown in the figure) in the natural state of the torsional spring 47, and the clamping ring is sleeved on the outer surface of the frame 3.
[0048] The implementation principle of the embodiment 2 is that when the mounting plate 5 needs to be disassembled, the workers press the two rotating plates 45 towards each other, the two rotating plates 45 rotate around the connecting shaft 44, the two buckles 46 rotate towards the opposite direction to make the clasp open, and finally the workers lift the mounting plate 5 upwards to make the buckle 46 disengage from the frame 3, so as to realize the separation of the mounting plate 5 and the frame 3; when a new mounting plate 5 is installed, the workers first press the two rotating plates 45 towards each other, at this time the torsional spring 47 is in the compressed state, the rotating plate 45 rotates to make the two buckles 46 move away from each other, and the clasp is in the open state, then the workers press the mounting plate 5 downwards to make the clasp be sleeved on the outer surface of the frame 3, finally the workers cancel the force on the rotating plate 45, the torsional spring 47 resets to push the two rotating plates 45 to rotate towards the direction of moving away from each other, the rotating plate 45 rotates to drive the two buckles 46 to move towards each other, at this time the clasp is in the closed state, so as to realize the connection of the mounting plate 5 and the frame 3, and the workers only need to rotate the rotating plate 45 to realize the connection or separation of the mounting plate 5 and the frame 3, which further improves the convenience of the workers' operation.
[0049] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A ton bucket, comprising a tray (1), a frame (3) and a liner (2) are arranged on the tray (1), the frame (3) is sleeved on the outer surface of the liner (2), and an inlet (21) is formed on the liner (2), characterized in that, The frame (3) is provided with a mounting plate (5) away from the end of the tray (1), the mounting plate (5) is provided with a steel pipe (51), the outlet of the steel pipe (51) extends to the inside of the inlet (21), and the other end is communicated with the outlet of the storage tank air inlet pipe.
2. A tonne bucket according to claim 1, characterised in that The mounting plate (5) is detachably connected to the frame (3) through a connecting assembly (4).
3. A tonne bucket according to claim 2, wherein, The connecting assembly (4) includes connecting plates (41) arranged at opposite ends of the frame (3), connecting holes are formed in the connecting plates (41) and the mounting plate (5), pin rods (42) are slidably connected in the connecting holes, and lock nuts (43) are threadedly connected to opposite ends of the pin rods (42).
4. A tonne bucket according to claim 2, wherein, The mounting plate (5) is provided with mounting grooves (10) on opposite sides, the connecting assembly (4) includes connecting shafts (44) arranged in the mounting grooves (10), two rotating plates (45) are hingedly connected to the connecting shafts (44), the two rotating plates (45) are staggered on the connecting shafts (44), buckles (46) are arranged on each rotating plate (45), torsional springs (47) are arranged on the outer surfaces of the connecting shafts (44), opposite ends of the torsional springs (47) are arranged on the two rotating plates (45), and the two buckles (46) form a clasp ring in the natural state of the torsional spring (47), which is sleeved on the outer surface of the frame (3).
5. A ton bucket according to claim 1 wherein, The tray (1) is provided with corner protection plates (101) at the top of four corners, and support seats (102) are arranged at the bottom of four corners of the tray (1).
6. A tonne bucket according to claim 1, wherein, The frame (3) is in a mesh shape.
7. A ton bucket according to claim 1 wherein, A plurality of plug-in blocks (6) are arranged on the frame (3), plug-in grooves (7) matched with the plug-in blocks (6) are formed in the surface of the tray (1), threaded holes (61) are formed in the tray (1) and the plug-in blocks (6) and are in communication with each other, and a limiting screw rod (8) is threadedly connected in the threaded hole (61).
8. A tonne bucket according to claim 7, wherein, A storage sleeve (9) corresponding to the plurality of limiting screw rods (8) is arranged on the outer surface of the tray (1), the limiting screw rod (8) is slidably arranged in the storage sleeve (9), a limiting ring (81) is arranged on the outer surface of the limiting screw rod (8), and the cross section of the limiting ring (81) is larger than the inner diameter of the storage sleeve (9).