Buffering structure of belt supply machine

By setting a buffer structure at the discharge end of the guide component of the belt feeder, the problem of belt feeding interruption when changing rollers of the belt feeder was solved, continuous belt feeding was achieved, production efficiency was improved, the temperature of the hot iron was stabilized, and the quality of the zipper belt was ensured.

CN223804564UActive Publication Date: 2026-01-16FOSHAN JULI TECH IND CO LTD
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Patent Information

Application Number
CN202520505246.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-16
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

The existing tape feeding machine needs to pause tape feeding when changing the zipper tape roller, which affects production efficiency and causes temperature fluctuations in the heat exchanger, resulting in zipper tape quality problems.

Method used

A buffer structure, including a belt storage cavity and a belt outlet tube, is set at the discharge end of the guide component of the belt feeder. The belt storage cavity is used to temporarily store the zipper belt, and the belt feeding process is controlled by a swing device and a sensor to ensure continuous supply.

Benefits of technology

This technology enables the zipper belt to be fed without interrupting the belt supply when changing the zipper belt roller, improving production efficiency, preventing temperature fluctuations in the heat exchanger, and ensuring stable zipper belt quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tape supply machines, in particular to a cache structure of a tape supply machine, which comprises a machine base and a guide assembly, and further comprises a cache structure arranged at the discharge end of the guide assembly, the cache structure comprises a tape storage cavity used for storing zipper tapes and a tape outlet pipe used for guiding the zipper tapes of the guide assembly into the tape storage cavity, and the tape outlet pipe is arranged at the discharge end of the guide assembly. A first opening and a second opening are formed in the two ends of the tape storage cavity respectively, the tape outlet pipe is arranged above the first opening, the tape supply machine firstly places the tape and temporarily stores the released zipper tape through the tape storage cavity so as to supply the zipper tape to the ironing machine through the temporary storage structure arranged at the discharging end of the guiding assembly, and after the zipper tape roller finishes placing the tape, the tape storage cavity is used for storing the released zipper tape to the ironing machine. When the zipper tape roller is used, a new zipper tape roller can be directly replaced, and during the period, the zipper tape in the tape storage cavity is continuously supplied to the ironing machine without pause, so that the production efficiency is effectively improved, the influence of sudden pause or supply of the zipper tape on the internal temperature of the ironing machine is reduced, and the influence on the quality of the zipper tape due to over-high or over-low temperature of the ironing machine is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of tape feeder, especially to a tape feeder buffer structure. BACKGROUND

[0002] The tape feeder is one of the important equipment in the production process of the zipper, and the performance of the tape feeder is directly related to the running efficiency of the whole production line and the accuracy of material conveying. When the zipper tape needs to be treated by the ironing machine for drying and ironing, the tape feeder is needed to sequentially convey the coiled zipper tape on the roller to the ironing machine. For reference, the applicant has applied for a "zipper tape feeding device" with the publication (announcement) number: CN115385138A. The existing tape feeder mainly includes a fixing mechanism and a connecting seat. The fixing mechanism is used for clamping and fixing the roller and driving the roller to rotate for tape feeding. The connecting seat is provided with a guide assembly for guiding the zipper tape to the ironing machine or other processing equipment. However, there is a problem that the existing tape feeder cannot realize continuous tape feeding. When the roller on the tape feeder runs out of the zipper tape, it needs to be stopped and replaced with the next coil of the zipper tape. Since the replacement of the zipper tape roller temporarily stops the tape feeding, the production efficiency is affected. Moreover, the tape feeder and the ironing machine need to be synchronized with the tape feeding. Therefore, when the tape feeder temporarily stops the tape feeding, the ironing machine cannot enter the new zipper tape and can only be stopped or kept running. Since the ironing machine has no supplement of the zipper tape in a short time, the temperature inside the ironing machine rises, which can also cause the zipper tape entering later to be damaged. SUMMARY

[0003] The utility model provides a tape feeder buffer structure to achieve the purpose of replacing the zipper tape roller without stopping the tape feeding.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a tape feeder buffer structure, which comprises a machine base and a guide assembly, and further comprises a buffer structure arranged at the discharge end of the guide assembly. The buffer structure comprises a tape storage cavity for storing the zipper tape and a tape outlet pipe for guiding the zipper tape of the guide assembly into the tape storage cavity. The two ends of the tape storage cavity are respectively provided with a first opening and a second opening. The tape outlet pipe is arranged above the first opening.

[0005] Further, the utility model further comprises a fixing mechanism for clamping and rotating the zipper roller. The fixing mechanism, the guide assembly and the buffer structure are arranged on the machine base in the tape feeding direction.

[0006] Further, the tape outlet pipe is arranged below the discharge end of the guide assembly.

[0007] Further, the utility model further comprises an outlet wheel set arranged between the guide assembly and the tape outlet pipe. The outlet wheel set comprises two abutting rollers, and one of the rollers is connected with a motor.

[0008] Further, the buffer structure comprises a swing device, an output end of the swing device is connected to the upper part of the out-tape tube, and the out-tape tube swings around the output end.

[0009] Further, a sensor for detecting the stock of the zipper tape in the tape storage cavity is arranged outside the tape storage cavity.

[0010] Further, the fixing mechanism comprises a tape shortage sensing switch.

[0011] Further, the bottom of the tape storage cavity is provided with a sector, and the second opening is arranged upwards on the sector.

[0012] Further, the buffer structure comprises a tape throwing wheel, and the tape throwing wheel is arranged above the second opening.

[0013] Compared with the prior art, the beneficial effects of the present application are as follows: the buffer structure arranged at the discharge end of the guide assembly is used to temporarily store the zipper tape discharged by the tape feeder, so that the tape feeder can continuously supply the zipper tape to the ironing machine without stopping, thereby improving the production efficiency, reducing the influence of the sudden stopping or supplying of the zipper tape on the temperature of the ironing machine, preventing the temperature of the ironing machine from being too high or too low, and preventing the quality of the zipper tape from being affected. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a perspective view of the tape feeder.

[0015] Figure 2 It is another perspective view of the tape feeder.

[0016] Figure 3 It is a front view of the tape feeder.

[0017] Figure 4 It is a perspective view of the buffer structure in the present application.

[0018] Figure 5 It is another perspective view of the buffer structure in the present application.

[0019] Figure 6 It is a front view of the buffer structure in the present application.

[0020] Figure 7 It is a perspective view of the tape storage cavity in the present application.

[0021] Figure 8 It is a schematic view of the tape passing through the buffer structure.

[0022] In the figure: buffer structure 1, base 2, guide assembly 3, fixing mechanism 4, storage belt cavity 11, belt outlet pipe 12, belt outlet wheel set 13, belt throwing wheel 14, zipper belt roller 41, belt shortage sensing switch 42, fan-shaped part 110, first opening 111, second opening 112, sensor 113, swinging device 121. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] As shown in the drawings, the utility model discloses a buffer structure of a belt feeder, comprising base 2 and guide assembly 3, further comprising buffer structure 1 arranged at the discharge end of guide assembly 3, buffer structure 1 comprises storage belt cavity 11 for storing zipper belt and belt outlet pipe 12 for guiding zipper belt of guide assembly 3 into storage belt cavity 11, both ends of storage belt cavity 11 are respectively provided with first opening 111 and second opening 112, belt outlet pipe 12 is arranged above first opening 111, and the outlet of belt outlet pipe 12 extends into first opening 111, that is, belt outlet pipe 12 extends into storage belt cavity 11. Further comprising fixing mechanism 4 for clamping and rotating zipper belt roller, fixing mechanism 4, guide assembly 3 and buffer structure 1 are arranged on base 2 in the belt feeding direction, fixing mechanism 4, guide assembly 3 and buffer structure 1 are sequentially arranged on base 2 of the belt feeder, and fixing mechanism 4 and guide assembly 3 both belong to the existing belt feeder structure. Fixing mechanism 4 comprises first connecting piece and second connecting piece for clamping and rotating zipper belt roller 41, the second connecting piece or the first connecting piece is connected to fixing mechanism 4 through a telescopic support, and the first connecting piece and the second connecting piece both have a rotating shaft, one rotating shaft is connected with a motor for rotating zipper belt roller 41 to release the belt, for guiding the zipper belt released by fixing mechanism 4 to the ironing machine, the difference is that the buffer structure 1 is arranged at the discharge end of guide assembly 3 of the present belt feeder, the zipper belt released by fixing mechanism 4 is guided to the discharge end by guide assembly 3, that is, connected to belt outlet pipe 12, the zipper belt is guided into first opening 111 by belt outlet pipe 12, so that part of the zipper belt is stored in storage belt cavity 11, and the zipper belt is taken out from second opening 112 of storage belt cavity 11 to connect the ironing machine. It should be noted that the ironing machine has guide assembly 3 for feeding, that is, zipper belt feeding mechanism, buffer structure 1 further comprises a mounting plate and is mounted on base 2 through the mounting plate, and the belt feeder of the structure is as shown in Figure 1The two symmetrically arranged guiding assemblies 3 can simultaneously supply two zipper tapes, and the two symmetrically arranged fixed mechanisms 4 can simultaneously supply two zipper tapes, so the buffer structure 1 is also arranged as two to match the two fixed mechanisms 4.

[0025] The utility model discloses a kind of buffer structures of tape supply machine, by the buffer structure 1 being set in the discharge end of guiding assembly 3, tape supply machine first places tape and utilizes its storage tape cavity 11 to temporarily store the zipper tape placed, to supply to ironing machine and other equipment, such as when the zipper tape roller 41 on tape supply machine is placed, new zipper tape roller 41 can be directly replaced, during this period, the zipper tape in storage tape cavity 11 continuously supplies ironing machine, need not pause, effectively improve production efficiency, simultaneously reduce the influence of the sudden pause or supply of zipper tape to the temperature in ironing machine, prevent ironing machine temperature from appearing too high or too low and affect zipper tape quality.Moreover, the tape supply machine also has the function of placing tape, and can directly place tape.

[0026] In the embodiment, the tape outlet pipe 12 is arranged below the discharge end of the guiding assembly 3, and the zipper tape at the discharge end of the guiding assembly 3 is guided to the first opening 111 below the tape outlet pipe 12. The tape outlet wheel set 13 is arranged between the guiding assembly 3 and the tape outlet pipe 12, and the tape outlet wheel set 13 includes two abutting rollers, one of which is connected with a motor. The tape outlet wheel set 13 is used for guiding the zipper tape from the guiding assembly 3 to the tape outlet pipe 12. The zipper tape mainly relies on its own weight and naturally falls into the tape outlet pipe 12. The falling speed is too slow. The zipper tape first passes through the tape outlet wheel set 13. The roller is driven by the motor. The zipper tape can be pulled from the guiding assembly 3 to the tape outlet pipe 12 by using the power provided by the tape outlet wheel set 13, so as to improve the speed of the zipper tape entering the storage tape cavity 11.

[0027] In the embodiment, the buffer structure 1 comprises a swinging device 121, which comprises a motor and an eccentric swing arm assembly. The eccentric swing arm assembly comprises a rotating clamp, a connecting rod, a tape outlet pipe fixing block and a swing shaft. One end of the rotating clamp is connected to the rotating shaft of the motor, and the other end is connected to one end of the tape outlet pipe fixing block through the connecting rod. The other end of the tape outlet pipe fixing block is connected to the swing shaft, which is rotatably installed on the mounting plate through a bearing, ensuring that the swing shaft can rotate. It should be noted that the swinging device is prior art and is not limited to the above structure. What needs to be known is that the output end of the swinging device 121 is connected to the upper part of the tape outlet pipe 12, so that the tape outlet pipe 12 swings around the output end. The tape outlet pipe 12 is through at both ends. The output end of the swinging device 121 is connected to the upper part of the tape outlet pipe 12, so that the inlet at the upper end of the tape outlet pipe 12 has a relatively small swing range. It is mainly used for swinging the outlet at the lower end of the tape outlet pipe 12, so that the zipper tape is output to the tape storage cavity 11 through the tape outlet pipe 12, achieving the effect of preventing the zipper tape from bunching. At the same time, it can also cooperate with the tape outlet wheel set 13 to realize the rapid winding of the zipper tape of the guide assembly 3 into the tape storage cavity 11. It should be noted that the swing range of the tape outlet pipe 12 should be smaller than the length of the first opening 111 to prevent the zipper tape from falling out of the tape storage cavity 11.

[0028] In the embodiment, a sensor 113 for detecting the amount of zipper tape in the tape storage cavity 11 is arranged outside the tape storage cavity 11. The sensor 113 comprises a high-level sensor 113 and a low-level sensor 113. The high-level sensor 113 is close to the first opening 111, and the low-level sensor 113 is arranged below the high-level sensor 113. The high-level sensor 113 and the low-level sensor 113 can be, for example, proximity sensors, photoelectric sensors, etc. They are mainly used to control the amount of zipper tape in the tape storage cavity 11. When the zipper tape is below the low-level sensor 113, i.e., there is not much zipper tape in the tape storage cavity 11, the tape feeder needs to be started to continue feeding the tape. When the zipper tape reaches the high-level sensor 113, i.e., the amount of zipper tape in the tape storage cavity 11 is sufficient, the tape feeder can be paused at this time. It extends to the ironing machine part. At this time, the ironing machine continues to introduce the zipper tape in the tape storage cavity 11. If the zipper tape is below the detection range of the low-level sensor 113, the tape feeder will be started to continue feeding the tape into the tape storage cavity 11. Generally, since the tape feeder continuously feeds the tape and the ironing machine continuously introduces the zipper tape, the amount of zipper tape in the tape storage cavity 11 will not change greatly.

[0029] In the embodiment, the fixing mechanism 4 comprises a tape shortage sensing switch 42, which is a proximity sensing switch or other sensor with the same function. It is convenient to monitor the tape feeding in real time. When the tape feeding of a zipper tape roller 41 is completed, the tape shortage sensing switch 42 detects the shortage of tape, and then the rotation of the fixing mechanism 4 is paused. At this time, the worker replaces the zipper tape roller 41.

[0030] In the embodiment, the bottom of the storage cavity 11 has a sector 110, and the second opening 112 is arranged upward on the sector 110. The first opening 111 and the second opening 112 are both arranged upward. The guide assembly 3 of the ironing machine and the tape supply machine are both arranged to be high. If the second opening 112 is arranged downward on the storage cavity 11, the smoothness of the zip fastener tape that is folded back to the high position of the guide assembly 3 of the ironing machine at the second opening 112 of the storage cavity 11 is poor. Therefore, the sector 110 is arranged. When the zip fastener tape enters the storage cavity 11, the zip fastener tape is pushed to the second opening 112 along the sector 110. Further, the buffer structure 1 comprises a tape throwing wheel 14. The tape throwing wheel 14 is arranged above the second opening 112. The tape throwing wheel is provided with a motor. The motor drives the tape throwing wheel to rotate in the opposite direction of the driving direction of the zip fastener tape. When the zip fastener tape is in a knot, the tape throwing wheel can separate the knot. The zip fastener tape at the second opening 112 is wound around the tape throwing wheel 14 and connected to the guide assembly 3 of the ironing machine through the tape throwing wheel 14. Preferably, the height of the tape throwing wheel 14 corresponds to the height of the guide assembly 3.

[0031] In summary, in the initial tape supply, the staff first arranges the zip fastener tape roller 41 on the fixing mechanism 4 and winds the zip fastener tape in the order of the guide assembly 3, the tape outlet wheel set 13, the tape outlet pipe 12 from one end of the zip fastener tape. As the tape is unwound, the zip fastener tape gradually enters the storage cavity 11 and finally slides out of the second opening 112 along the sector 110 in the storage cavity 11. The staff pulls out the end of the zip fastener tape from the second opening 112, so that the end of the zip fastener tape is exposed from the second opening 112, which facilitates the staff to quickly find the end and connect the ironing machine. The fixing mechanism 4 is started to continuously unwind the zip fastener tape from the zip fastener tape roller 41. After the zip fastener tape passes through the guide assembly 3, the zip fastener tape enters the tape outlet pipe 12. The tape outlet pipe 12 swings left and right under the action of the swinging device 121, so that the zip fastener tape that passes through the tape outlet pipe 12 enters the storage cavity 11 in a detour, preventing the zip fastener tape from knotting. When the amount of the zip fastener tape in the storage cavity 11 reaches a certain amount, the end of the zip fastener tape at the second opening 112 is connected to the ironing machine. At this time, the speed of the ironing machine is equivalent to the speed of the tape supply machine, that is, the tape supply machine unwinds the zip fastener tape while the ironing machine connects the zip fastener tape. Therefore, the amount of the zip fastener tape in the storage cavity 11 is relatively stable. When the zip fastener tape roller 41 is unwound and the lack of tape is detected by the lack of tape sensing switch 42, it indicates that the zip fastener tape roller 41 of the fixing mechanism 4 is unwound. The fixing mechanism 4 is temporarily stopped. After the staff replaces the new zip fastener tape roller 41, the fixing mechanism 4 is restarted to rotate. It should be noted that the ironing machine continuously introduces the zip fastener tape in the storage cavity 11 during the replacement of the zip fastener tape roller 41, and the ironing machine does not need to be temporarily stopped, so that the ironing machine does not affect the introduction of the zip fastener tape.

[0032] The above embodiment is a preferred embodiment of the present application. Any similar structure and equivalent changes made should be within the protection scope of the present application.

Claims

1. A buffer structure for a tape machine, comprising a base and a guide assembly, characterized in that: The guiding assembly further comprises a buffer structure arranged at the outlet end of the guiding assembly, the buffer structure comprises a storage cavity for storing the zipper tape and a tape outlet pipe for guiding the zipper tape of the guiding assembly into the storage cavity, the storage cavity is provided with a first opening and a second opening at two ends respectively, and the tape outlet pipe is arranged above the first opening.

2. The buffer structure for a tape machine according to claim 1, wherein: The fixing mechanism, the guiding assembly and the buffer structure are arranged on the machine base in the tape feeding direction.

3. The buffer structure for a tape machine according to claim 2, wherein: The tape outlet pipe is arranged below the outlet end of the guiding assembly.

4. The buffer structure for a tape machine according to claim 3, wherein: A tape outlet wheel set is arranged between the guiding assembly and the tape outlet pipe, the tape outlet wheel set comprises two abutting rollers, and one of the rollers is connected with a motor.

5. The buffer structure for a tape machine according to claim 2, wherein: The buffer structure comprises a swing device, the output end of the swing device is connected to the upper part of the tape outlet pipe, and the tape outlet pipe swings around the output end.

6. The buffer structure for a tape machine according to claim 2, wherein: A sensor is arranged outside the storage cavity for detecting the amount of the zipper tape in the storage cavity.

7. The buffer structure for a tape machine according to claim 2, wherein: The fixing mechanism comprises a tape shortage sensing switch.

8. The buffer structure for a tape machine according to claim 2, wherein: The bottom of the storage cavity is provided with a sector, and the second opening is arranged on the sector upward.

9. The buffer structure for a tape machine according to claim 8, wherein: The buffer structure comprises a tape throwing wheel, and the tape throwing wheel is arranged above the second opening.

Citation Information

Patent Citations

  • Zipper tape supply device

    CN115385138A