Crease-resistant winding device for PE (Poly Ethylene) film

Abstract

The utility model provides a PE (Poly Ethylene) film crease-resistant winding device which comprises a bottom plate and is further provided with a guide assembly, a cooling assembly, a conveying assembly, an adjusting assembly and a winding assembly in sequence, the guide assembly can be used for guiding and flattening a film produced by film blowing of a film blowing machine, and the cooling assembly can be used for adjusting and controlling the temperature of the film. The conveying assembly can convey and further flatten the film, the adjusting assembly can adjust the tension of the film, and the winding assembly can carry and wind the film. According to the utility model, the plurality of guide rollers with the concave-convex grooves are arranged, and a guide line is formed by the plurality of guide rollers, so that a thin film can be guided and flattened when the thin film is not cooled; when a thin film passes through the adjusting roller in the winding process, the tension of the thin film can be obtained in real time through the sensor, the air cylinder drives the adjusting roller to move left and right in the thin film conveying direction, the distance between the adjusting roller and the winding roller is adjusted, balance of the tension of the thin film is always guaranteed, and the winding smoothness of the PE film can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of film, especially to a PE film anti-wrinkle winding device. BACKGROUND

[0002] The film product soft wrinkle problem affects product quality, and is an industry-wide problem, and the causes of the problem are different, and under the condition of process and flow standard specification, the film wrinkle problem still exists, and the processing method and the solving method will circulate the flow review, causing time and invalid labor and waste.

[0003] Patent document CN221643999U discloses a winding device for film processing, comprising a clamping assembly, a rotating assembly, a mounting assembly and an anti-wrinkle assembly, one end of the clamping assembly is provided with the mounting assembly, one end of the mounting assembly is provided with the rotating assembly, the bottom end of the rotating assembly is provided with the anti-wrinkle assembly, the mounting assembly comprises a winding rod, a shaft, a guide hole, a connecting shaft and a fixing bolt, and the inside of the winding rod is provided with the shaft. The diameter of the shaft is greater than the diameter of the winding rod, thereby providing a limiting protection structure for the film winding process, preventing the film from winding and disordering, the winding rod and the connecting shaft are connected, the winding rod can be easily replaced, and the winding rod is fixed by extrusion, so that winding devices of different specifications can be fixed. The winding device cannot fix winding drums of different specifications, resulting in poor applicability.

[0004] In the above scheme, the winding device prevents wrinkles in the film by using a blower, but the wind power control of the blower is difficult, the stress is uneven, and the stability is poor. If dust exists in the production environment, it is not only easy to adhere to the film, but also easy to cause damage to the film by friction. At the same time, when the winding mechanism winds the film, the film tension will change as the thickness of the film on the winding roller increases, and the flatness of the film will decrease. Therefore, it is necessary to provide a PE film anti-wrinkle winding device to solve the problems in the prior art. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art, and provides a PE film anti-wrinkle winding device.

[0006] The utility model adopts the technical scheme that

[0007] A PE film anti-wrinkle winding device, comprising a bottom plate, the bottom plate has a mounting space on the top, and further comprising:

[0008] A guide assembly connected to the bottom plate at the bottom, the guide assembly can guide and flatten the film produced by the film blowing machine;

[0009] A cooling assembly is located behind the guiding assembly, and the cooling assembly can regulate the temperature of the film;

[0010] A conveying assembly is located behind the cooling assembly, and the conveying assembly can convey and further flatten the film;

[0011] An adjusting assembly is located behind the conveying assembly, and the adjusting assembly can adjust the tension of the film;

[0012] A winding assembly is located behind the adjusting assembly, and the winding assembly can receive and wind the film.

[0013] The utility model further sets up, the guiding assembly includes:

[0014] A first rack is connected with the bottom plate at the bottom;

[0015] A guide roller is located at the top of the first rack, and the two ends of the guide roller are movably connected with the first rack, respectively, and the guide roller guides and flattens the passing film.

[0016] The utility model further sets up, the guide roller is arrayed at the top of the first rack, and the guide roller is provided with concave-convex grooves, and the concave-convex grooves are arrayed at the outer edge of the guide roller.

[0017] The utility model further sets up, and the cooling assembly includes:

[0018] A second rack is connected with the bottom plate at the bottom, and the second rack is located behind the guiding assembly;

[0019] A cooling roller is located at the top of the second rack, and the two ends of the cooling roller are movably connected with the second rack, respectively, and the cooling roller cools the passing film.

[0020] A first motor is connected with one end of the cooling roller at the output end, and the first motor drives the cooling roller to rotate.

[0021] The utility model further sets up, and the conveying assembly includes:

[0022] A third rack is connected with the bottom plate at the bottom, and the third rack is located behind the conveying assembly;

[0023] A conveying roller is located at the top of the third rack, and the two ends of the conveying roller are movably connected with the third rack, respectively, and the conveying roller pulls the passing film.

[0024] A second motor is connected with one end of the conveying roller at the output end, and the second motor drives the conveying roller to rotate.

[0025] The utility model further sets up, fixed roller is equipped with in the conveyer roller top, fixed roller both ends respectively with frame three active connection, it is flat to film by fixed roller and conveyer roller cooperation.

[0026] The utility model further sets up, the adjusting assembly includes:

[0027] The slide rail is connected with the bottom plate at the bottom, a sliding groove is arranged in the slide rail, and the slide rail is provided with a pair of:

[0028] The cylinder is located between the two slide rails.

[0029] Frame four is provided with a slot at the top, and the bottom of frame four is provided with a support plate on both sides, the support plate is inserted into the sliding groove in correspondence, one end of the bottom of frame four is connected with the output end of the cylinder, and frame four is driven to move along the setting direction of the sliding groove by the cylinder.

[0030] The sensor is fixedly arranged at the bottom of the slot.

[0031] The sliding block is inserted into the slot, and a through hole is arranged in the middle of the sliding block.

[0032] The spring group is connected with the sliding block at the top, and the spring group is connected with the sensor at the bottom.

[0033] The adjusting roller is movably connected with the sliding block at both ends.

[0034] The utility model further sets up, and the winding assembly includes:

[0035] Frame five is connected with the bottom plate at the bottom.

[0036] The winding roller is located at the top of frame five, and the winding roller is movably connected with frame five at both ends, and the film is received and wound by the winding roller.

[0037] The third motor is connected with one end of the winding roller at the output end, and the winding roller is driven to rotate by the third motor.

[0038] The limiting plate is sleeved on the winding roller, and the both ends of the film are limited by the limiting plate.

[0039] In summary, the utility model has the following beneficial effects:

[0040] 1. The utility model is provided with a plurality of guide rollers with concave-convex grooves, a guide line is formed by the plurality of guide rollers, the film can be guided and flattened when the film is not cooled, and deviation of the film during transmission can be avoided.

[0041] 2. The utility model discloses a cooling roller, and the cooling roller can rapidly reduce the temperature of the film by directly contacting the film, so that the film is shaped as soon as possible, and the film is prevented from being adhered and deformed due to a long time in a high-temperature state.

[0042] 3. In the winding process of the film, the film tension can be obtained in real time through the sensor, and as the thickness of the film on the winding roller increases, the pressure of the film increases; the sensor feeds back the signal to the control unit, the air cylinder drives the adjusting roller to move left and right along the film conveying direction, the distance between the adjusting roller and the winding roller is adjusted, the balance of the film tension is always ensured, and the flatness of the PE film winding can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0043] Figure 1 is the structure schematic diagram of the utility model.

[0044] Figure 2 is the structure schematic diagram of the utility model guide roller.

[0045] Figure 3 is the structure schematic diagram of the utility model adjusting assembly Figure 1 .

[0046] Figure 4 is the structure schematic diagram of the utility model adjusting assembly Figure 2 .

[0047] In the drawing, 1. bottom plate, 2. guide assembly, 21. frame one, 22. guide roller, 221. concave-convex groove, 3. cooling assembly, 31. frame two, 32. cooling roller, 33. motor one, 4. conveying assembly, 41. frame three, 42. conveying roller, 43. motor two, 44. fixed roller, 5. adjusting assembly, 51. slide rail, 511. sliding groove, 52. air cylinder, 53. frame four, 531. slot, 532. support plate, 54. sensor, 55. sliding block, 56. spring group, 57. adjusting roller, 6. winding assembly, 61. frame five, 62. winding roller, 63. motor three, 64. limiting plate, 7. film. DETAILED DESCRIPTION

[0048] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0049] Example 1:

[0050] In this embodiment, as Figures 1-3 As shown, the present invention proposes a PE film anti-wrinkle winding device, including a base plate 1 with an installation space at the top, and further including a guiding component 2, a cooling component 3, a conveying component 4, an adjusting component 5, and a winding component 6. The bottom of the guiding component is connected to the base plate, and the guiding component can guide and flatten the film 7 produced by the blown film machine; the cooling component is located behind the guiding component and can regulate the temperature of the film; the conveying component is located behind the cooling component and can convey and further flatten the film; the adjusting component is located behind the conveying component and can adjust the tension of the film; the winding component is located behind the adjusting component and can receive and wind the film.

[0051] In this example, after the blown film extrudes the film bubble, the film bubble is clamped to form a film, and then reaches the guide assembly after passing through multiple traction stages. The blown film machine and the clamping assembly are existing technologies and are not shown in the figure.

[0052] In this embodiment, the guiding assembly is further configured to include a frame 21 and a guide roller 22. The bottom of the frame 21 is connected to the base plate. The guide roller is located at the top of the frame 21, and both ends of the guide roller are movably connected to the frame 21. The guide roller guides and flattens the passing film.

[0053] In this embodiment, the guide rollers are further arranged in an array at the top of the frame, and the guide rollers are provided with grooves 221, which are arranged in an array on the outer edge of the guide rollers.

[0054] In the present example, three guide rollers are provided, and the concave-convex groove has a flow guiding effect. When the uncooled film contacts the guide rollers, it is restricted to move along a specific path by the concave-convex groove, just like water flows in a river channel. The film is guided to move forward along the direction of the concave-convex groove, thereby realizing accurate control of the film flow direction, so that it is accurately conveyed to the next station according to the requirements of the production process, and has the effect of correcting deviation. At the same time, since the film has a certain plasticity when it is uncooled, under the action of the stretching force, the wrinkles or uneven parts that may exist are gradually flattened, so that the concave-convex groove has the effect of stretching and flattening.

[0055] In the present embodiment, the cooling assembly further comprises a rack two 31, a cooling roller 32 and a motor one 33. The bottom of the rack two is connected with the bottom plate. The cooling roller is located at the top of the rack two, and the two ends of the cooling roller are movably connected with the rack two, respectively. The cooling roller cools the passing film. The output end of the motor one is connected with one end of the cooling roller, and the motor one drives the cooling roller to rotate.

[0056] In the present example, the cooling roller is a prior art. When the film is extruded, it is usually at a high temperature and has a certain plasticity. The cooling roller can quickly take away the heat of the film by directly contacting the film and using the principle of heat conduction, so that the temperature of the film is rapidly reduced, the film is quickly shaped, and the film is prevented from sticking and deforming due to long time at a high temperature.

[0057] In the present embodiment, the cooling assembly further comprises a rack two 31, a cooling roller 32 and a motor one 33. The bottom of the rack two is connected with the bottom plate. The cooling roller is located at the top of the rack two, and the two ends of the cooling roller are movably connected with the rack two, respectively. The cooling roller cools the passing film. The output end of the motor one is connected with one end of the cooling roller, and the motor one drives the cooling roller to rotate.

[0058] In the present embodiment, the cooling assembly further comprises a rack two 31, a cooling roller 32 and a motor one 33. The bottom of the rack two is connected with the bottom plate. The cooling roller is located at the top of the rack two, and the two ends of the cooling roller are movably connected with the rack two, respectively. The cooling roller cools the passing film. The output end of the motor one is connected with one end of the cooling roller, and the motor one drives the cooling roller to rotate.

[0059] In the present example, the film moves along the winding direction under the action of the conveying roller. The conveying roller and the fixed roller have a gap for accommodating the passing film. When the film passes through the gap, it is extruded by the conveying roller and the fixed roller, so that the film is further flattened, and wrinkles are avoided.

[0060] In this embodiment, the adjustment assembly is further configured to include a slide rail 51, a cylinder 52, a frame 53, a sensor 54, a slider 55, a spring assembly 56, and an adjusting roller 57. The bottom of the slide rail is connected to the base plate, and a slide groove 511 is provided inside the slide rail. The slide rail has a pair of cylinders located between the two slide rails. The top of the frame 531 is provided with a slot 531, and the bottom sides of the frame 532 are provided with support plates 532, which are inserted into the slide grooves. One end of the bottom of the frame 532 is connected to the output end of the cylinder, and the cylinder drives the frame 532 to move along the direction of the slide groove. The sensor is fixedly installed at the bottom of the slot. The slider is inserted into the slot, and a through hole is provided in the middle of the slider. The top of the spring assembly is connected to the slider, and the bottom of the spring assembly is connected to the sensor. The two ends of the adjusting roller are movably connected to the slider.

[0061] In this example, two sets of adjustment components can be set. One set of adjustment components is higher than the winding component, and the other set of adjustment components is lower than the winding component. The adjustment components are used to keep the film in a taut state during the conveying process, which can smooth the film in time, prevent wrinkles and streaks, and ensure the balance of film tension.

[0062] In this embodiment, the winding assembly is further configured to include a frame 61, a winding roller 62, a motor 63, and a limiting plate 64. The bottom of the frame 61 is connected to the base plate. The winding roller is located at the top of the frame 61, and its two ends are movably connected to the frame 61. The winding roller receives and winds the film. The output end of the motor 63 is connected to one end of the winding roller, and the motor 63 drives the winding roller to rotate. The limiting plate is sleeved on the winding roller and limits the two ends of the film.

[0063] In this example, as the film passes the adjusting roller during the winding process, the film tension can be acquired in real time by a sensor. The sensor is an existing product that can be purchased directly from the market. As the film thickness on the winding roller increases, the pressure on the film increases, and the sensor feeds the signal back to the control unit. The control unit then uses a cylinder to drive the adjusting roller to move left and right along the film conveying direction, adjusting the distance between the adjusting roller and the winding roller to always ensure the balance of film tension and improve the flatness of the PE film winding.

[0064] Example 2:

[0065] In this embodiment, as Figure 4 As shown, based on Embodiment 1, the slide rail and cylinder can be replaced with a lead screw frame, a lead screw and a lead screw motor. A lead screw hole is provided at the bottom of the frame four. The lead screw passes through the lead screw hole, and both ends of the lead screw hole are connected to the lead screw frame. The output end of the lead screw motor is connected to the lead screw, and the frame four is driven to move by the lead screw motor.

[0066] In the description of the utility model, it is necessary to explain that when the terms of indicating the orientation or position relationship such as "upper", "lower", "inner", "outer", "left", "right" and the like appear, it should be understood as the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship of the utility model product when it is usually placed, or the orientation or position relationship commonly understood by the person skilled in the art, and it is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, when the terms such as "first", "second" and the like appear, they are only used for distinguishing the description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, it is also necessary to explain that unless otherwise explicitly specified and limited, the terms such as "mounting", "setting", "connecting" and the like should be understood in a broad sense, for example, "connecting" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through an intermediate medium, can be the communication inside two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

Claims

1. A crease-free winding device for PE film, comprising a base plate, the top of which has a mounting space, characterized in that, Also include: The guide assembly is connected with the bottom plate at the bottom, and the guide assembly can guide and flatten the film produced by the film blowing machine; Cooling assembly, the cooling assembly is located behind the guide assembly, the cooling assembly can regulate the temperature of the film; Conveying assembly, the conveying assembly is located behind the cooling assembly, the conveying assembly can transport and further flatten the film; Adjusting assembly, the adjusting assembly is located behind the conveying assembly, the adjusting assembly can adjust the tension of the film; Winding assembly, the winding assembly is located behind the adjusting assembly, the winding assembly can receive and wind the film.

2. The crease-free winding device for PE film according to claim 1, characterized in that, The guide assembly includes: The frame one is connected with the bottom plate at the bottom; The guide roller is located at the top of the frame one, and the two ends of the guide roller are movably connected with the frame one, respectively.

3. The crease-free winding device for PE film according to claim 2, characterized in that, The guide roller is arranged on the top of the frame one, and the guide roller is provided with concave-convex grooves arranged on the outer edge of the guide roller.

4. The crease-free winding device for PE film according to claim 1, characterized in that, The cooling assembly includes: The frame two is connected with the bottom plate at the bottom; The cooling roller is located at the top of the frame two, and the two ends of the cooling roller are movably connected with the frame two, respectively. The motor one is connected with one end of the cooling roller at the output end, and drives the cooling roller to rotate.

5. The crease-free winding device for PE film according to claim 1, characterized in that, The conveying assembly includes: The frame three is connected with the bottom plate at the bottom; The conveying roller is located at the top of the frame three, and the two ends of the conveying roller are movably connected with the frame three, respectively. The motor two is connected with one end of the conveying roller at the output end, and drives the conveying roller to rotate.

6. The anti-wrinkle winding device for PE film according to claim 5, characterized in that, A fixed roller is arranged above the conveying roller, and the two ends of the fixed roller are movably connected with the frame three, respectively.

7. The crease-free winding device for PE film according to claim 1, characterized in that, The adjusting assembly includes: The slide rail is connected with the bottom plate at the bottom, and the slide rail is provided with a sliding groove inside. A pair of: The air cylinder is located between the two slide rails; The frame four is provided with a slot at the top, and the bottom of the frame four is provided with a support plate on both sides. The support plate is inserted into the sliding groove correspondingly, and one end of the bottom of the frame four is connected with the output end of the air cylinder. The sensor is fixedly arranged at the bottom of the slot; The sliding block is inserted into the slot, and the sliding block is provided with a through hole in the middle.

8. The crease-free winding device for PE film according to claim 1, characterized in that, The spring group is connected with the sliding block at the top, and the spring group is connected with the sensor at the bottom. The adjusting roller is movably connected with the sliding block at the two ends. The winding assembly includes: The frame five is connected with the bottom plate at the bottom; The winding roller is located at the top of the frame five, and the two ends of the winding roller are movably connected with the frame five, respectively. The motor three is connected with one end of the winding roller at the output end, and drives the winding roller to rotate. The limiting plate is sleeved on the winding roller, and limits the two ends of the film.

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