Wire guiding and take-up device of wire coiling machine
By designing a high-strength take-up drum, precision feed rollers, and an intelligent control system for the winding machine's conductor and take-up device, the problems of low conductor precision and inaccurate tension control in traditional devices have been solved. This has enabled stable guidance and tension control of the wire during the take-up process, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520453587.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-16
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-16
AI Technical Summary
Traditional winding machines suffer from problems such as low conductor precision, wire misalignment, and inaccurate control of winding speed and tension, resulting in low production efficiency and wire damage.
A winding machine conductor and take-up device has been designed, including a high-strength take-up drum, a precision feed roller, an adjustable limit structure, and an intelligent control system, to ensure stable guidance and tension control of the wire during the take-up process, and to adapt to the characteristics of different wire materials.
It achieves stable guidance and tension control of the wire during the winding process, avoids wire damage, improves production efficiency and product quality, and reduces production costs.
Smart Images
Figure CN223804626U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable processing technical field, concretely is a kind of wire winding machine wire and take-up device. BACKGROUND
[0002] In the production and processing field of electric wire and cable, wire winding machine is an indispensable important equipment, wire winding machine is mainly used to orderly wind and store wire, cable and other wires, to facilitate storage, transportation and subsequent use, and the wire and take-up device in wire winding machine is the key part to realize this function, wire device is responsible for guiding wire to enter the take-up area according to predetermined path accurately, and take-up device winds wire closely and neatly on take-up shaft through rotating action, with the continuous development of electric wire and cable industry, higher requirements are put forward for the precision, efficiency and stability of wire winding machine wire and take-up device, to meet the growing production demand and product quality standard.
[0003] However, traditional wire winding machine wire and take-up device has many shortcomings, in the wire aspect, the wire precision of traditional device is low, and wire deviation is easy to occur, which leads to uneven arrangement of wire during take-up, affects the appearance and quality of product, in the take-up aspect, the take-up speed and tension control of traditional take-up device is not accurate enough, which is difficult to adapt to wire of different specifications and materials, not only reduces production efficiency, but also may cause wire damage due to excessive or insufficient tension, these shortcomings seriously restrict the performance improvement and production efficiency improvement of wire winding machine, and cannot meet the demand of current industry rapid development, therefore, we provide a kind of wire winding machine wire and take-up device. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a kind of wire winding machine wire and take-up device, and solves the above problems.
[0006] (II) technical scheme
[0007] In order to achieve the above-mentioned purpose, the utility model provides technical solutions as follows: a wire winding machine guide wire and take-up device, including the workbench, the workbench is divided into two layers, the lower layer of workbench is fixedly installed with a group of parallel motor support seat, the motor support seat is M type, the recess of motor support seat M type is fixedly installed with take-up motor, the take-up motor is provided with winding structure, the surface of the top layer of workbench is fixedly installed with fixed link, the top of fixed link is fixedly installed with support table near the side of workbench, the top of support table is provided with incoming wire structure, the side of support table is provided with guide wire structure, the side of workbench is provided with limiting structure, the side of workbench is provided with control structure.
[0008] Preferably, the winding structure includes a take-up reel, an installation shaft, the output shaft of the take-up motor is fixedly connected with the installation shaft, the outer surface of the installation shaft has four protrusions distributed at equal intervals in a circle, the protrusions of the installation shaft are fixedly installed with the take-up reel, the inner side of the take-up reel is provided with four recesses distributed at equal intervals in a circle, and the recesses of the take-up reel are connected with the protrusions of the installation shaft in a matched mode.
[0009] Preferably, the incoming wire structure includes a wire box, an incoming wire roller, a driving wheel, a driven wheel and a wire motor, the wire box is fixedly installed on the top of the support table, the two side surfaces of the wire box are provided with penetrating incoming wire ports and outgoing wire ports, two groups of parallel ball bearings are fixedly installed on the other side surface of the wire box corresponding to the incoming wire ports and the outgoing wire ports, a group of parallel incoming wire rollers are fixedly installed in the ball bearings, a driving wheel is fixedly installed at one end of the incoming wire roller, a driven wheel is engaged above the driving wheel, the driven wheel is fixedly installed at the end of the other incoming wire roller in the group, the wire motor is fixedly installed on the other side outer wall of the wire box corresponding to the driving wheel, and the output shaft of the wire motor is fixedly connected with the other end of the incoming wire roller provided with the driving wheel.
[0010] Preferably, the guide wire structure includes a support rod and a guide wire roller, the support rod is fixedly installed on the top of the fixed link, the top of the support rod is concave, the two side tops of the concave top of the support rod are provided with round corners, and the guide wire roller is rotatably installed between the inner walls of the concave top of the support rod.
[0011] Preferably, the limiting structure includes a telescopic cylinder, a limiting plate and limiting ports, the telescopic cylinder is fixedly installed on the side of the workbench, the other end of the telescopic cylinder is fixedly installed with the limiting plate, and a group of limiting ports are formed in the two sides of the top of the limiting plate.
[0012] Preferably, the control structure comprises a control box, an operation screen and control buttons, the control box is fixedly installed on one side of the top surface of the workbench, the operation screen is fixedly installed on the side of the control box, and the control buttons are fixedly installed below the operation screen.
[0013] (Three) beneficial effects
[0014] Compared with the prior art, the wire winding and collecting device has the following beneficial effects:
[0015] 1. Compared with the traditional device, the wire winding and collecting device can ensure stable tension during wire collecting, realize rapid wire collecting, avoid stretching or relaxation of the cable due to tension fluctuation during acceleration or deceleration, and quickly adjust parameters to ensure stable wire collecting process and effectively avoid damage to the wire, thereby reducing production cost.
[0016] 2. The wire winding and collecting device realizes precise wire guiding and stable wire collecting of cables with different materials, can quickly adapt to the characteristics of wire materials with different materials, reduces production preparation time, and improves the universality and production efficiency of the equipment.
[0017] 3. The wire winding and collecting device uses durable materials and standardized parts, reduces the damage probability of the parts, has a reasonable structure layout, and is easy to disassemble and install, so that maintenance personnel can quickly locate and replace faulty parts. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structural schematic view of the utility model;
[0019] Figure 2 is a control structure schematic view of the utility model;
[0020] Figure 3 is a limiting plate schematic view of the utility model;
[0021] Figure 4 is a wire box schematic view of the utility model.
[0022] In the figure: 1, workbench; 2, motor support; 3, wire collecting motor; 4, wire collecting drum; 5, mounting shaft; 6, fixed rod; 7, support table; 8, wire box; 9, wire inlet; 10, wire outlet; 11, ball bearing; 12, wire inlet roller; 13, driving wheel; 14, driven wheel; 15, wire motor; 16, support rod; 17, wire roller; 18, telescopic cylinder; 19, limiting plate; 20, limiting port; 21, control box; 22, operation screen; 23, control button. DETAILED DESCRIPTION
[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0024] Please refer to Figures 1-4 A wire winding machine guide wire and take-up device, including workbench 1, workbench 1 is divided into two layers, the lower layer of workbench 1 is fixedly installed with a group of parallel motor support seat 2, motor support seat 2 is M type, the recess of motor support seat 2 M type is fixedly installed with take-up motor 3, take-up motor 3 is provided with winding structure, the surface of the top layer of workbench 1 is fixedly installed with fixed rod 6, the top of fixed rod 6 is fixedly installed with support table 7 near the side of workbench 1, the top of support table 7 is provided with wire inlet structure, the side of fixed rod 6 top corresponding to support table 7 is provided with guide wire structure, the side of workbench 1 is provided with limiting structure, the side of workbench 1 top corresponding to one side support table 7 is provided with control structure.
[0025] Further, the winding structure includes a take-up reel 4, an installation shaft 5, the output shaft of the take-up motor 3 is fixedly connected with the installation shaft 5, the outer surface of the installation shaft 5 has four protrusions distributed at equal intervals, the take-up reel 4 is fixedly installed on the protrusions of the installation shaft 5, four recesses distributed at equal intervals are formed in the inner side of the take-up reel 4, the recesses of the take-up reel 4 are connected with the protrusions of the installation shaft 5 in a matched mode, the take-up reel 4 is made of high-strength and wear-resistant material, which can effectively prolong its service life and prevent wear and deformation during long-time winding of the cable, thereby ensuring the winding quality, and the connection between the installation shaft 5 and the output shaft of the take-up motor 3 adopts a high-precision coupling, which can not only ensure the precise synchronous rotation of the installation shaft 5 and the output shaft of the motor, but also play a certain buffering role to reduce the impact on the winding structure when the motor starts and stops, thereby further ensuring the stability of the equipment operation.
[0026] Further, the wire inlet structure includes a wire box 8, wire inlet rollers 12, a driving wheel 13, a driven wheel 14, and a wire motor 15. The wire box 8 is fixedly installed on the top of the support table 7. Wire inlet ports 9 and wire outlet ports 10 are formed through the two side faces of the wire box 8. Two groups of parallel ball bearings 11 are fixedly installed on the other side face of the wire box 8 corresponding to the wire inlet ports 9 and the wire outlet ports 10. A group of parallel wire inlet rollers 12 are fixedly installed in the ball bearings 11. The driving wheel 13 is fixedly installed at one end of the wire inlet rollers 12. The driven wheel 14 is engaged with the driving wheel 13 and is fixedly installed at the other end of the other group of parallel wire inlet rollers 12. The wire motor 15 is fixedly installed on the other side outer wall of the wire box 8 corresponding to the driving wheel 13. The output shaft of the wire motor 15 is fixedly connected to the other end of the wire inlet rollers 12 installed with the driving wheel 13. A sealing structure is arranged inside the wire box 8 to prevent dust, debris and other impurities from entering the wire inlet structure, so as to avoid the impurities from affecting the rotation accuracy of the wire inlet rollers 12 and the surface quality of the cable. The ball bearings 11 are selected from high-precision and low-friction coefficient types, which can reduce the resistance of the wire inlet rollers 12 during rotation, make the cable more smooth during the wire inlet process, reduce energy consumption, and improve the operation efficiency of the equipment.
[0027] Further, the wire inlet structure includes a wire inlet structure includes a wire box 8, wire inlet rollers 12, a driving wheel 13, a driven wheel 14, and a wire motor 15. The wire box 8 is fixedly installed on the top of the support table 7. Wire inlet ports 9 and wire outlet ports 10 are formed through the two side faces of the wire box 8. Two groups of parallel ball bearings 11 are fixedly installed on the other side face of the wire box 8 corresponding to the wire inlet ports 9 and the wire outlet ports 10. A group of parallel wire inlet rollers 12 are fixedly installed in the ball bearings 11. The driving wheel 13 is fixedly installed at one end of the wire inlet rollers 12. The driven wheel 14 is engaged with the driving wheel 13 and is fixedly installed at the other end of the other group of parallel wire inlet rollers 12. The wire motor 15 is fixedly installed on the other side outer wall of the wire box 8 corresponding to the driving wheel 13. The output shaft of the wire motor 15 is fixedly connected to the other end of the wire inlet rollers 12 installed with the driving wheel 13. A sealing structure is arranged inside the wire box 8 to prevent dust, debris and other impurities from entering the wire inlet structure, so as to avoid the impurities from affecting the rotation accuracy of the wire inlet rollers 12 and the surface quality of the cable. The ball bearings 11 are selected from high-precision and low-friction coefficient types, which can reduce the resistance of the wire inlet rollers 12 during rotation, make the cable more smooth during the wire inlet process, reduce energy consumption, and improve the operation efficiency of the equipment.
[0028] Further, the wire inlet structure includes a wire inlet structure includes a wire box 8, wire inlet rollers 12, a driving wheel 13, a driven wheel 14, and a wire motor 15. The wire box 8 is fixedly installed on the top of the support table 7. Wire inlet ports 9 and wire outlet ports 10 are formed through the two side faces of the wire box 8. Two groups of parallel ball bearings 11 are fixedly installed on the other side face of the wire box 8 corresponding to the wire inlet ports 9 and the wire outlet ports 10. A group of parallel wire inlet rollers 12 are fixedly installed in the ball bearings 11. The driving wheel 13 is fixedly installed at one end of the wire inlet rollers 12. The driven wheel 14 is engaged with the driving wheel 13 and is fixedly installed at the other end of the other group of parallel wire inlet rollers 12. The wire motor 15 is fixedly installed on the other side outer wall of the wire box 8 corresponding to the driving wheel 13. The output shaft of the wire motor 15 is fixedly connected to the other end of the wire inlet rollers 12 installed with the driving wheel 13. A sealing structure is arranged inside the wire box 8 to prevent dust, debris and other impurities from entering the wire inlet structure, so as to avoid the impurities from affecting the rotation accuracy of the wire inlet rollers 12 and the surface quality of the cable. The ball bearings 11 are selected from high-precision and low-friction coefficient types, which can reduce the resistance of the wire inlet rollers 12 during rotation, make the cable more smooth during the wire inlet process, reduce energy consumption, and improve the operation efficiency of the equipment.
[0029] Further, the control structure comprises a control box 21, an operation screen 22 and control buttons 23. The control box 21 is fixedly installed on one side of the top surface of the workbench 1. The operation screen 22 is fixedly installed on the side surface of the control box 21. The control buttons 23 are fixedly installed below the operation screen 22. The control box 21 is internally integrated with an intelligent control system, which can automatically optimize the running state of each component according to the preset parameters and the data fed back by the sensor. The operation screen 22 adopts a touch display screen, and the operation is more convenient and intuitive. The operator can set parameters, query the equipment state and the like through the touch operation screen. The operation screen 22 can also realize a graphical operation interface, so that the operator can quickly master the running state of the equipment. The control buttons 23 are made of a waterproof, dustproof and good-touch material, which can ensure normal operation in a complex working environment. In addition, each button has clear identification and function description, which reduces the probability of misoperation of the operator.
[0030] Structure description: driving wheel 13: the driving wheel 13 is installed at one end of the wire entry roller 12 and is engaged with the driven wheel 14. Under the driving of the wire motor, the driving wheel drives the driven wheel to rotate synchronously, thereby providing power for the cable entry and ensuring the stability of the entry.
[0031] Driven wheel 14: the driven wheel 14 is installed at the other end of the wire entry roller 12 and is engaged with the driving wheel 13. It rotates under the driving of the driving wheel, so that a group of wire entry rollers rotate synchronously, thereby ensuring that the cable is evenly stressed and stably conveyed during the entry process.
[0032] Wire motor 15: the wire motor 15 is fixed to the outer wall of the wire box 8 and is the power source for the rotation of the wire entry roller. The output shaft of the wire motor 15 is connected with the wire entry roller 12 to drive the roller to rotate, control the entry speed of the cable and ensure the stable operation of the entry link.
[0033] Supporting rod 16: the supporting rod 16 is fixed to the top of the fixed rod 6 and has a concave top with rounded sides. The supporting rod 16 is used for installing the wire roller 17 and providing stable support for the wire roller to guide the cable to accurately enter the winding area and avoid damage to the cable.
[0034] Wire roller 17: the wire roller 17 is rotatably installed in the groove at the top of the supporting rod 16 and is polished on the surface. When the wire roller 17 rotates in contact with the cable, it accurately guides the path of the cable, reduces the friction and prevents the cable from being scratched, thereby ensuring the precision of the wire.
[0035] Telescopic air cylinder 18: the telescopic air cylinder 18 is fixed to the side surface of the workbench 1 and is a driving component of the limiting structure. The telescopic air cylinder 18 is provided with a high-precision displacement sensor to accurately control the telescopic distance of the limiting plate 19 and meet the limiting requirements of winding cables of different specifications.
[0036] Limiting plate 19: Limiting plate 19 is connected with telescopic air cylinder 18, and limiting port 20 is arranged on the top of both sides, so as to adjust the width. Under the driving of the telescopic air cylinder, the winding cable is limited in position through the limiting port, so as to ensure the neatness of winding;
[0037] Limiting port 20: Limiting port 20 is arranged on the top of both sides of limiting plate 19, and is used for limiting the deviation of the winding cable. In the winding process, the cable is limited in the specified area, so as to prevent the cable from deviating left and right and improve the winding quality;
[0038] Control box 21: Control box 21 is fixed on one side of the top layer of workbench 1, and an intelligent control system is integrated in the control box. The control box is used for automatically optimizing the running state of each component by receiving sensor data, and is the control core of the whole device, so as to guarantee the efficient and stable operation of the equipment;
[0039] Operation screen 22: Operation screen 22 is installed on the side of control box 21, and is designed in a touch type. The operation screen is used for displaying the working state of the device, such as motor speed and other information, so as to facilitate the parameter setting and equipment state inquiry of the operator, and realize convenient operation;
[0040] Control button 23: Control button 23 is installed below operation screen 22, and is made of waterproof and dustproof materials with good touch feeling. Each button is marked clearly, and is used for starting and stopping the motor, adjusting the motor speed and the telescopic state of the air cylinder and the like, so as to reduce the probability of misoperation;
[0041] Working principle: the cable enters from the inlet port 9 of the cable box 8, and the output shaft of the cable motor 15 drives the incoming line roller 12 to rotate after starting. Since the driving wheel 13 at one end of the incoming line roller 12 is engaged with the driven wheel 14, a set of parallel incoming line rollers 12 rotate synchronously. Under the rolling action of the incoming line roller 12, the cable is smoothly transported and sent out from the outlet port 10. The design of this structure ensures the stability and uniform speed of the cable during incoming, avoids the cable from jamming or deviation during the incoming process, and provides good starting conditions for subsequent cable guiding and take-up. The cable sent out from the incoming structure reaches the cable roller 17, which is installed in the groove at the top of the support rod 16 and can rotate. When the cable contacts the cable roller 17, it can be accurately guided along the predetermined path during the rotation of the cable roller 17. The rounded design on both sides of the top recess of the support rod 16 effectively prevents the cable from being damaged due to friction or collision during the guiding process. Through the accurate guidance of the cable guiding structure, the cable can accurately enter the take-up area, greatly improving the precision of the cable guiding and ensuring that the cable is arranged neatly during take-up, avoiding the common cable deviation problem in traditional devices, thereby improving the appearance quality and performance of the product. After the take-up motor 3 is started, the output shaft of the take-up motor 3 drives the mounting shaft 5 to rotate. The four protrusions on the outer surface of the mounting shaft 5 are circumferentially equidistantly distributed and are connected with the grooves on the inner side of the take-up drum 4, which are also circumferentially equidistantly distributed, so that the take-up drum 4 rotates synchronously with the mounting shaft 5. As the take-up motor 3 can stably operate under the control of the control structure, the stability of the tension during take-up is ensured. Compared with traditional devices, the device can also avoid the stretching or relaxation of the cable during acceleration or deceleration, effectively preventing the cable from being damaged and reducing production costs. At the same time, for cables of different materials, the take-up structure can quickly adapt by adjusting the parameters of the take-up motor 3 through the control structure, ensuring that the take-up process is stable. The telescopic cylinder 18 is fixed to the side of the workbench 1. When it is necessary to limit the cable on the take-up drum 4, the telescopic cylinder 18 is started to push the limiting plate 19 to move. The limiting port 20 on the top of the limiting plate 19 can limit the position of the cable during take-up. For example, during the take-up process, the cable may deviate left and right. The limiting port 20 can limit the deviation range of the cable, so that the cable is always taken up within the specified area, further ensuring the neatness of the take-up and improving the product quality. The operator controls the entire device through the operation screen 22 on the side of the control box 21 and the control button 23 below. The control button 23 can be used to start, stop and adjust the speed of the motor, the extension state of the telescopic cylinder 18, etc. The operation screen 22 displays the working status of the device in real time, such as the speed of the take-up motor 3 and the operation of the incoming motor. The operator can set the corresponding parameters on the control structure according to the material and specifications of the cable.Thus, the precision control of the incoming line structure, the wire structure, the winding structure and the limiting structure is realized, and the whole winding process is ensured to be efficiently and stably performed.
[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A wire winding and unwinding device for a wire winding machine, comprising a worktable (1), characterized in that: The workbench (1) is divided into two layers, the lower layer of the workbench (1) is fixedly installed with a group of parallel motor support seats (2), the motor support seat (2) is M-shaped, the recess of the M-shaped motor support seat (2) is fixedly installed with a take-up motor (3), the take-up motor (3) is provided with a winding structure, the top surface of the top layer of the workbench (1) is fixedly installed with a fixed rod (6), the top of the fixed rod (6) is fixedly installed with a support table (7) near the side of the workbench (1), the top of the support table (7) is provided with a wire inlet structure, the top of the fixed rod (6) is provided with a wire guide structure corresponding to the side of the support table (7), the side of the workbench (1) is provided with a limiting structure, and the top of the workbench (1) is provided with a control structure corresponding to the side of the support table (7).
2. A wire winding and unwinding device according to claim 1, characterized in that: The winding structure comprises a take-up reel (4) and a mounting shaft (5), the output shaft of the take-up motor (3) is fixedly connected with the mounting shaft (5), the outer surface of the mounting shaft (5) has four protrusions distributed at equal intervals in a circle, the protrusions of the mounting shaft (5) are fixedly installed with take-up reels (4), and the inner side of the take-up reel (4) is provided with four recesses distributed at equal intervals in a circle. The recesses of the take-up reel (4) are connected with the protrusions of the mounting shaft (5).
3. The wire winding and unwinding device of claim 1, wherein: The wire inlet structure comprises a wire guide box (8), a wire inlet roller (12), a driving wheel (13), a driven wheel (14) and a wire motor (15), the wire guide box (8) is fixedly installed on the top of the support table (7), wire inlet openings (9) and wire outlet openings (10) are formed in the two side surfaces of the wire guide box (8), two groups of parallel ball bearings (11) are fixedly installed on the other side surface of the wire guide box (8) corresponding to the wire inlet openings (9) and the wire outlet openings (10), a group of parallel wire inlet rollers (12) are fixedly installed in the ball bearings (11), one end of the wire inlet roller (12) is fixedly installed with a driving wheel (13), the driving wheel (13) is engaged with a driven wheel (14) above, the driven wheel (14) is fixedly installed at the end of the other wire inlet roller (12) in the group, and a wire motor (15) is fixedly installed on the other side outer wall of the wire guide box (8) corresponding to the driving wheel (13). The output shaft of the wire motor (15) is fixedly connected with the other end of the wire inlet roller (12) provided with the driving wheel (13).
4. The wire winding and unwinding device of claim 1, wherein: The wire guide structure comprises a support rod (16) and a wire guide roller (17), the support rod (16) is fixedly installed on the top of the fixed rod (6), the top of the support rod (16) is concave, the top of the support rod (16) is provided with a round corner on the two side tops of the concave top, and a wire guide roller (17) is rotatably installed between the inner walls of the concave top of the support rod (16).
5. The wire winding and unwinding device of claim 1, wherein: The limiting structure includes a telescopic cylinder (18), a limiting plate (19), and a limiting port (20). The telescopic cylinder (18) is fixedly installed on the side of the workbench (1). The other end of the telescopic cylinder (18) is fixed with the limiting plate (19). A set of limiting ports (20) are opened on both sides of the top of the limiting plate (19).
6. A wire winding and unwinding device according to claim 1, characterized in that: The control structure includes a control box (21), an operation screen (22), and control buttons (23). The control box (21) is fixedly installed on one side of the top surface of the workbench (1). The operation screen (22) is fixedly installed on the side of the control box (21). The control button (23) is fixedly installed directly below the operation screen (22).