Cotton carding plate with cotton velvet length measuring function

By designing a carding board with cotton lint length measurement function, a stable measurement platform and carding function are provided, solving the problem of inconvenience in traditional cotton lint length measurement and realizing efficient and accurate cotton lint length measurement.

CN223805192UActive Publication Date: 2026-01-16LIAONING ECONOMIC CROP RES INST +1
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Patent Information

Application Number
CN202520438036.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-16
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Traditional methods are inconvenient to operate when measuring cotton fiber length, and it is difficult to achieve high efficiency and accuracy.

Method used

A carding board with cotton lint length measurement function was designed, including a base, scale lines, storage groove, cover plate, limit bolts and carding structure, combined with a brush roller driven by a servo motor to provide a stable measurement platform and carding function.

Benefits of technology

It simplifies the measurement process, improves measurement efficiency and accuracy, adapts to cotton of different sizes and shapes, and ensures the stability and accuracy of the combing and measurement process, especially significantly improving the accuracy of combing and measurement in low-light environments.

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Abstract

The utility model is suitable for the technical field of agricultural product detection, and provides a cotton carding plate with a cotton velvet length measuring function, which comprises a base for supporting cotton velvet, the storage tank is arranged at the top of the base and is used for stabilizing cotton seeds; the scale marks are arranged at the top of the base and used for indicating the length of cotton velvet; the cover plate is hinged to the base through a hinge and used for stabilizing cotton seeds; the limiting bolt is mounted on the cover plate in a threaded manner, can be in contact with the base and is used for stabilizing the angle of the cover plate; and the cotton carding structure is arranged on the base and is used for carding cotton fibers. According to the cotton carding plate with the cotton velvet length measuring function, the cotton velvet length is efficiently and accurately measured, the convenience of the cotton carding process is improved through mechanical driving cotton carding, and meanwhile labor is saved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of agricultural product detection, especially relates to a carding plate with cotton fluff length measuring function. BACKGROUND

[0002] An important index for evaluating the quality of cotton is the length of fluff, and the traditional method for measuring the length of fluff is to place the carded cotton on a panel and then measure the length of fluff with a ruler or by fixing the cotton with both hands and measuring close to the ruler, which is inconvenient to use. UTILITY MODEL CONTENTS

[0003] The utility model provides a carding plate with cotton fluff length measuring function, aims at solving the problem of inconvenient manual cotton fluff length measurement in the above background technology.

[0004] To solve the above problems, the utility model is realized in the following way, a carding plate with cotton fluff length measuring function, comprising: a base for supporting cotton fluff; a storage groove for stabilizing cotton seeds arranged on the top of the base; a scale line for indicating the length of cotton fluff arranged on the top of the base; a cover plate for stabilizing cotton seeds hinged to the base through a hinge; a limiting bolt screwed on the cover plate and capable of contacting the base for stabilizing the angle of the cover plate; and a carding structure arranged on the base for carding cotton.

[0005] Preferably, the carding structure comprises: an adjusting frame slidingly installed on the base; a brush roller rotatingly installed in the adjusting frame for carding cotton; a motor box fixed on the adjusting frame for driving the brush roller to rotate; and a battery box installed on the adjusting frame, the motor box is provided with a servo motor with an output shaft connected to the brush roller, and an electric wire is arranged between the motor box and the battery box.

[0006] Preferably, support seats are slidingly installed on both sides of the base, springs connected to the adjusting frame are installed on the top of the support seats, and limiting extension rods for limiting the extension and retraction paths of the springs are arranged in the springs.

[0007] Preferably, an empty compartment is arranged in the base, a support plate for closing the empty compartment is detachably installed on one side of the base, LED lamp beads for light supplementing are arranged on the side of the support plate close to the base, and the LED lamp beads can extend into the empty compartment.

[0008] Preferably, a limiting opening is arranged on the base, a clamping rod extending into the limiting opening is fixed on the support plate, an anti-skid sleeve for increasing friction is fixedly sleeved on the clamping rod, and the anti-skid sleeve is in contact with the inner wall of the limiting opening.

[0009] Preferably, the top of the adjusting frame is fixed with a handle for providing an operating holding point, the inner wall of the top of the handle is provided with a control button for controlling the start and stop of the servo motor, and the storage groove is internally provided with notches for stabilizing cotton seeds.

[0010] Preferably, both sides of the base are provided with limiting grooves, sliding blocks are slidingly installed in the limiting grooves, the sliding blocks are connected with the supporting seats, and the limiting grooves cooperate with the sliding blocks to limit the movement path of the carding structure.

[0011] Preferably, the supporting plate is internally provided with a button cell, the cover plate is U-shaped and can be clamped outside the base, the base is provided with a clamping opening, the limiting bolt can extend into the clamping opening, and the scale line is composed of a plurality of light-transmitting through holes in communication with the empty compartments.

[0012] Compared with the related art, the carding plate with the wool length measurement function has the following beneficial effects:

[0013] Compared with the prior art, the carding plate with the wool length measurement function provided by the scheme simplifies the measurement steps by providing a stable measurement platform through the base and directly indicating through the scale line, does not need additional tools, significantly improves the measurement efficiency and accuracy, effectively fixes the cotton through the cooperation of the storage groove and the cover plate, ensures the stability in the carding and measurement process, enhances the universality of the equipment through the adjustable design of the limiting bolt, so that the equipment can adapt to cotton of different sizes and shapes, provides an accurate reference for the wool length measurement through the introduction of the carding structure and the rotation carding of the brush roller, ensures the uniform rotation of the brush roller through the stable power output of the servo motor, improves the uniformity of the carding, not only enhances the stability of the carding structure through the cooperation of the sliding design of the adjusting frame, the supporting seat and the spring, but also enables the carding structure to be flexibly adjusted according to the carding requirement, absorbs vibration, and protects the structure from being damaged, provides installation space for the LED lamp bead through the empty compartment design in the base, supplements light for the carding process, especially in an insufficient light environment, significantly improves the accuracy of the carding and measurement, ensures the firm installation and easy maintenance of the supporting plate through the cooperation of the detachable design of the supporting plate, the clamping rod and the anti-skid sleeve, and the design of the handle and the control button makes the operation more convenient, the user can adjust the carding speed at any time, and the cooperation of the limiting groove and the sliding block limits the movement path of the carding structure, ensuring the stability and safety thereof. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a top view structural schematic diagram of the carding plate with the wool length measurement function;

[0015] Figure 2 is a side view sectional view structural schematic diagram of the adjusting frame in the utility model;

[0016] Figure 3 For Figure 1 The enlarged structural schematic view of part A shown in the utility model is shown in the figure;

[0017] Figure 4 The three-dimensional sectional structural schematic view of the base in the utility model is shown in the figure.

[0018] The figure mark: 1, base; 2, scale line; 3, support seat; 4, spring; 5, adjusting frame; 6, brush roller; 7, motor box; 8, battery box; 9, electric wire; 10, storage groove; 11, cover plate; 12, limit bolt; 13, handle; 14, hinge; 15, clamping rod; 16, antiskid sleeve; 17, support plate; 18, LED lamp pearl; 19, sliding block; 20, limit telescopic rod. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the description and claims of the application as well as the above discussion of the related art, is intended to be illustrative only and is not intended to be limiting upon the application. The use of the terms "including," "comprising," or "having" and variations thereof herein is intended to be broad and encompass the terms "consisting of" and "consisting essentially of" and variations thereof. The terms "first," "second," and the like, as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms "inner," "outer," "left," "right," "front," "back," "up," "down," and the like, as used herein are used for convenience and do not necessarily have to be the actual position of the elements described. Terms concerning attachments, such as "connected," "supported," and the like, are not limited to direct attachments only or attachment with no intermediate structure, but can include indirect attachments via any structures.

[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. It is expressly understood that any of the embodiments described herein can be incorporated into any other embodiment.

[0021] The utility model embodiment provides a kind of carding plate with cotton wool length measurement function, such as Figures 1-4As shown, the carding plate with cotton length measuring function includes: a base 1 for supporting cotton; a storage groove 10 arranged on the top of the base 1 for stabilizing cotton seeds; a scale line 2 arranged on the top of the base 1 for indicating the length of cotton; a cover plate 11 hinged on the base 1 by a hinge 14 for stabilizing cotton seeds; a limiting bolt 12 threadedly mounted on the cover plate 11 and in contact with the base 1 for stabilizing the angle of the cover plate 11; and a carding structure arranged on the base 1 for carding cotton.

[0022] In this embodiment, the base 1 serves as the supporting structure of the entire carding plate, is used for placing and supporting the cotton to be measured, provides a stable measuring platform, ensures the accuracy and consistency during the measuring process, the scale line 2 simplifies the measuring process, eliminates the need for additional measuring tools, improves the measuring efficiency and accuracy, the storage groove 10 ensures the stability of the cotton during the carding and measuring process, further improves the measuring accuracy, the cover plate 11 is used in cooperation with the storage groove 10, effectively fixes the cotton, and makes the carding and measuring process more smooth, the limiting bolt 12 is used for stabilizing the angle of the cover plate 11, provides an adjustable fixing mode, adapts to cotton of different sizes and shapes, enhances the universality and practicality of the equipment, and the carding structure is used for carding cotton, makes the cotton more flat and easy to measure, improves the measuring accuracy by carding the cotton, and makes the measuring process more simple and fast.

[0023] In further preferred embodiments of the utility model, the carding structure includes: an adjusting frame 5 slidingly mounted on the base 1; a brush roller 6 rotatably mounted in the adjusting frame 5 for carding cotton; a motor box 7 fixed on the adjusting frame 5 for driving the brush roller 6 to rotate; and a battery box 8 mounted on the adjusting frame 5, the motor box 7 is provided with a servo motor with an output shaft connected to the brush roller 6, and an electric wire 9 is arranged between the motor box 7 and the battery box 8.

[0024] In this embodiment, the adjusting frame 5 provides flexible carding position adjustment, adapts to cotton of different sizes and shapes, makes the carding more accurate and efficient, the brush roller 6 rotates to effectively card and expand the cotton, makes the cotton more flat, provides an accurate reference for subsequent length measurement, the servo motor provides stable and controllable power, ensures the brush roller 6 to rotate at a constant speed, improves the uniformity and consistency of the carding, the battery box 8 provides power for the servo motor in the motor box 7, makes the entire carding structure become a portable device, eliminates the need for external power supply, facilitates use in different occasions, and the electric wire 9 is used for transmitting power, ensures stable power transmission, and makes the servo motor work normally to drive the brush roller 6 to rotate.

[0025] The further preferred embodiment of the utility model discloses, the both sides of base 1 all slide and install support seat 3, the top of support seat 3 is installed with the spring 4 that is connected with the adjusting frame 5, the spring 4 is equipped with the limiting telescopic rod 20 for limiting the telescopic path of spring 4.

[0026] In the embodiment, the support seat 3 provides an additional support point for the adjusting frame 5, enhancing the stability and firmness of the entire cotton combing structure. Meanwhile, the sliding design allows the position of the support seat 3 to be adjusted as needed to accommodate different sizes and shapes of cotton combing requirements. The elastic action of the spring 4 can absorb the vibrations and impact forces generated during the combing process, protecting the cotton combing structure from damage. Additionally, it can automatically adjust the position of the adjusting frame 5 according to changes in the combing force, ensuring uniformity and consistency in the combing process. The limiting telescopic rod 20 ensures the stability and directionality of the spring 4 during the telescoping process, preventing it from deviating or twisting. This helps maintain the overall stability and accuracy of the cotton combing structure, improving the combing effect.

[0027] In the further preferred embodiment of the utility model, the base 1 is provided with an empty compartment, and a support plate 17 for closing the empty compartment is detachably installed on one side of the base 1. The support plate 17 is provided with LED light beads 18 for light supplementation near one side of the base 1, and the LED light beads 18 can extend into the empty compartment.

[0028] In the embodiment, the design of the empty compartment makes the internal structure of the base 1 more compact, while providing installation space for other functional components (such as the LED light beads 18), improving the utilization and practicality of the base 1. The detachable design of the support plate 17 makes it easier to maintain and clean the empty compartment. Additionally, the support plate 17 serves as a mounting carrier for the LED light beads 18, providing stable support for them. The addition of the LED light beads 18 provides an additional light source for the cotton combing process, especially in low-light environments, significantly improving the accuracy of combing and measurement. Furthermore, the energy-saving and long-life characteristics of the LED light beads 18 make them an ideal choice for light supplementation.

[0029] In the further preferred embodiment of the utility model, a limiting opening is provided on the base 1, and a clamping rod 15 that can extend into the limiting opening is fixed on the support plate 17. A non-slip sleeve 16 for increasing friction is fixedly sleeved outside the clamping rod 15, and the non-slip sleeve 16 is in contact with the inner wall of the limiting opening.

[0030] In the embodiment, the design of the limiting opening ensures the accuracy and stability of the supporting plate 17 during installation, prevents displacement or falling of the supporting plate 17 during use, the cooperation of the clamping rod 15 and the limiting opening enables the supporting plate 17 to be firmly installed on the base 1, enhances the stability and firmness of the whole structure, and the anti-skid sleeve 16 increases the friction between the clamping rod 15 and the limiting opening, further prevents the supporting plate 17 from sliding or falling during use.

[0031] In the further preferable embodiment of the utility model, the top of the adjusting frame 5 is fixed with a handle 13 for providing an operating holding point, the top inner wall of the handle 13 is provided with a control button for controlling the start and stop of the servo motor, and the storage groove 10 is provided with a notch for stabilizing cotton seeds.

[0032] In the embodiment, the design of the handle 13 makes the user more convenient and fast when operating the adjusting frame 5, improves the comfort and convenience of operation, at the same time, the handle 13 also provides a stable support point for the user, which helps to maintain the stability during the carding process, the position of the control button is reasonably designed, the user can easily operate the control button while holding the handle 13, realizing the instant control of the servo motor, which improves the flexibility and efficiency of operation, so that the user can adjust the carding speed at any time according to the actual needs, the design of the notch enables the cotton seeds to be placed more stably in the storage groove 10 during the carding process, preventing them from moving or falling due to external force, which helps to maintain the continuity and stability of the carding process, improves the carding effect and measurement accuracy.

[0033] In the further preferable embodiment of the utility model, both sides of the base 1 are provided with limiting grooves, the limiting grooves are slidably installed with sliding blocks 19, the sliding blocks 19 are connected with the supporting seat 3, and the limiting grooves cooperate with the sliding blocks 19 to limit the moving path of the carding structure.

[0034] In this embodiment, the design of the limiting groove provides a clear movement path for the support seat 3, ensuring its stability and accuracy during movement, and at the same time, the limiting groove also limits the movement range of the support seat 3, preventing it from exceeding the predetermined range, thereby ensuring the overall stability and safety of the cotton comb structure. The cooperation of the sliding block 19 and the limiting groove enables the support seat 3 to move smoothly along the predetermined path, reducing friction and resistance during movement. At the same time, the sliding block 19 also bears the connection between the support seat 3 and the base 1, enhancing the firmness and stability of the entire structure. The support seat 3 is connected to the limiting groove through the sliding block 19, achieving sliding installation on the base 1. This connection allows the position of the support seat 3 to be adjusted as needed, adapting to different sizes and shapes of cotton combing requirements. At the same time, due to the sliding nature of the sliding block 19 in the limiting groove, the movement of the support seat 3 becomes more flexible and convenient.

[0035] In further preferred embodiments of the present application, the support plate 17 is provided with a button cell, the cover plate 11 is U-shaped and can be clamped on the outside of the base 1, the base 1 is provided with a bayonet, the limiting bolt 12 can extend into the bayonet, and the scale line 2 is composed of a plurality of light transmission holes connected to the empty bin.

[0036] In this embodiment, the button cell is small in size, light in weight, and easy to replace, so that the LED lamp bead 18 can work normally without external power supply, improving the convenience and flexibility of use. The cover plate 11 is designed in a U shape and can be clamped on the outside of the base 1 to cover and protect the base 1. The U-shaped design allows the cover plate 11 to closely fit the base 1. The bayonet design is simple and practical, and the cooperation with the limiting bolt 12 makes the fixation of the components more firm and reliable, preventing loosening or falling off during use. The scale line 2 is composed of a plurality of light transmission holes connected to the empty bin, which is used to indicate or measure the length parameter during the cotton combing process, so that the scale line 2 has both indicating function and certain aesthetic appearance. The design of the light transmission hole also allows light to pass through, providing better lighting effect for the cotton combing process (used in cooperation with light sources such as LED lamp beads 18).

[0037] In summary, compared with the related art, the device provides a stable measuring platform through the base 1, combined with the direct indication of the scale line 2, simplifies the measurement steps, does not require additional tools, significantly improves the measurement efficiency and accuracy, the storage groove 10 is used in cooperation with the cover plate 11, effectively fixes the cotton, ensures the stability during the carding and measuring process, the adjustable design of the limiting bolt 12 enhances the universality of the equipment, so that it can adapt to cotton of different sizes and shapes, the introduction of the carding structure, through the rotation of the brush roller 6, makes the cotton more flat, provides an accurate reference for the length measurement, the stable power output of the servo motor ensures the uniform rotation of the brush roller 6, improves the uniformity of the carding, the sliding design of the adjusting frame 5, and the cooperation of the supporting seat 3 and the spring 4, not only enhances the stability of the carding structure, but also enables it to be flexibly adjusted according to the carding requirements, absorbs vibration, protects the structure from damage, the empty compartment design in the base 1 provides installation space for the LED lamp bead 18, provides light for the carding process, especially in insufficient light environment, significantly improves the accuracy of carding and measuring, the detachable design of the supporting plate 17, and the cooperation of the clamping rod 15 and the anti-skid sleeve 16, ensures the firm installation and easy maintenance of the supporting plate 17, the design of the handle 13 and the control button makes the operation more convenient, the user can adjust the carding speed at any time, the cooperation of the limiting groove and the sliding block 19 limits the movement path of the carding structure, ensures its stability and safety.

[0038] In several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, delete or make other adjustments to the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope of the present application.

Claims

1. A carding plate having a cotton flock length measuring function, characterized by, The utility model relates to a cotton wool length measuring device, which comprises the following parts: a base for supporting cotton wool; a storage groove arranged on the top of the base for stabilizing cotton seeds; a scale line arranged on the top of the base for indicating the length of cotton wool; a cover plate hingedly connected to the base for stabilizing cotton seeds; a limiting bolt screwedly installed on the cover plate and capable of contacting the base for stabilizing the angle of the cover plate; a carding structure arranged on the base for carding cotton.

2. The carding plate having a cotton flock length measuring function according to claim 1, wherein, The carding structure comprises: an adjusting frame slidingly installed on the base; a brush roller rotatably installed in the adjusting frame for carding cotton; a motor box fixed to the adjusting frame for driving the brush roller to rotate; a battery box installed on the adjusting frame, a servo motor with an output shaft connected to the brush roller being arranged in the motor box, and an electric wire being arranged between the motor box and the battery box.

3. The carding plate having a cotton flock length measuring function according to claim 2, wherein, Supporting seats are slidingly installed on both sides of the base, springs connected to the adjusting frame being installed on the top of the supporting seats, and limiting extension rods for limiting the extension and retraction paths of the springs being arranged in the springs.

4. The carding plate having a cotton flock length measuring function according to claim 1, wherein, An empty compartment is arranged in the base, a supporting plate for closing the empty compartment being detachably installed on one side of the base, LED lamp beads for light supplement being arranged on the side of the supporting plate close to the base, and the LED lamp beads being capable of extending into the empty compartment.

5. The carding plate having a cotton flock length measuring function according to claim 4, wherein the first and second guide plates are formed of a material having a high rigidity and a low friction coefficient. A limiting opening is arranged on the base, a clamping rod capable of extending into the limiting opening being fixed on the supporting plate, an anti-skid sleeve for increasing friction being fixedly sleeved on the clamping rod, and the anti-skid sleeve contacting the inner wall of the limiting opening.

6. The carding plate having a cotton flock length measuring function according to claim 2, wherein the first and second guide plates are formed of a material having a high rigidity and a low friction coefficient. A handle for providing an operating gripping point is fixed on the top of the adjusting frame, a control button for controlling the start and stop of the servo motor being arranged on the inner wall of the top of the handle, and notches for stabilizing cotton seeds being arranged in the storage groove.

7. The carding plate having a cotton flock length measuring function according to claim 3, wherein the first and second guide plates are formed of a material having a high rigidity and a low friction coefficient. Limiting grooves are arranged on both sides of the base, sliding blocks being slidingly installed in the limiting grooves, the sliding blocks being connected to the supporting seats, and the limiting grooves cooperating with the sliding blocks for limiting the movement path of the carding structure.

8. The carding plate having a cotton flock length measuring function according to claim 4, wherein the first and second guide plates are formed of a material having a high rigidity and a low friction coefficient. A button cell is arranged in the supporting plate, the cover plate being U-shaped and capable of being clamped outside the base, a clamping opening being arranged on the base, the limiting bolt being capable of extending into the clamping opening, and the scale line being composed of a plurality of light-transmitting through holes communicating with the empty compartment.