Grouting mold

By designing modular grouting molds, the problems of cumbersome installation and material waste caused by wooden board molds were solved, enabling rapid installation and efficient grouting construction, and reducing costs and safety risks.

CN223805572UActive Publication Date: 2026-01-16CHINA NUCLEAR IND FIFTH CONSTR CO LTD
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Patent Information

Application Number
CN202520124318.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-16
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

The existing wooden grouting enclosure molds are cumbersome to install and dismantle, resulting in significant material waste, and are difficult to fix at corners, making them prone to grout leakage.

Method used

Design a grouting mold that includes multiple baffles, a first connector, a second connector, and a support assembly. The grouting area is formed by horizontal and rotatable connections. The support assembly is used to adjust the height of the baffles, enabling modular assembly and rapid installation.

Benefits of technology

It improves the installation efficiency of grouting molds, reduces the labor intensity and safety risks of workers, saves material costs, and is suitable for secondary grouting operations on polygonal foundations.

✦ Generated by Eureka AI based on patent content.

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Abstract

A grouting mold comprises a plurality of baffles, a first connecting piece, a second connecting piece and a supporting assembly, the multiple baffles are horizontally connected through the first connecting piece or rotationally connected through the second connecting piece, and therefore a grouting area is formed on the inner sides of the multiple baffles; the supporting assembly is arranged on the outer sides of the multiple baffles and used for adjusting the height positions of the baffles, and the supporting assembly comprises a fixing part and a baffle connecting part, is fixedly connected with the outer sides of the baffles through the baffle connecting part and is fixedly connected with the ground through the fixing part.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the equipment installation field, concretely relates to a grouting mould. BACKGROUND

[0002] When the equipment base carries out secondary grouting, according to the shape size of the on-site equipment foundation grouting area, the grouting area is provided with a grouting fence mould by wood board, because the length of the on-site ready-made wood board is difficult to exactly match the size of the foundation grouting area, the wood board of different lengths needs to be cut, and the short wood board needs to be spliced, although the mould meeting the size requirement can be formed, but there are still serious deficiencies:

[0003] (1) when the grouting fence mould is made, the wood board needs to be cut and nailed on site temporarily, and after grouting is completed, the wood board needs to be removed and the nails need to be pulled out, so the installation process is complicated, time-consuming and labor-consuming;

[0004] (2) after the wood board is cut, it is difficult to be reused, and the material is wasted seriously;

[0005] (3) the wood board is difficult to nail and fix at the corner, and grouting leakage is easy to cause, and grouting material is wasted. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at providing a grouting mould, which can make the installation and removal of the grouting mould quick and simple, need not repeatedly cut and nail the board, and improve the construction efficiency.

[0007] The grouting mould comprises a plurality of baffle plates, a first connecting piece, a second connecting piece and a supporting assembly, the plurality of baffle plates are connected horizontally through the first connecting piece or rotatably connected through the second connecting piece to form a grouting area on the inner side of the plurality of baffle plates;

[0008] The supporting assembly is arranged on the outer side of the plurality of baffle plates and is used for adjusting the height position of the baffle plate, the supporting assembly comprises a fixed part and a baffle plate connecting part, the baffle plate connecting part is fixedly connected with the outer side of the baffle plate, and the fixed part is fixedly connected with the ground.

[0009] In one or more embodiments, the baffle plate has connecting parts at both ends, the connecting parts are recessed from the surface of the baffle plate, and the first connecting piece or the second connecting piece has a connecting matching part matched with the connecting part on the adjacent baffle plate.

[0010] In one or more embodiments, the thickness of the connecting matching part is the same as the recess depth of the connecting part to form a flat surface on the inner side of the plurality of baffle plates.

[0011] In one or more embodiments, the connecting part is recessed from the inner side surface of the baffle plate, the connecting part is provided with a connecting hole, the outer side surface of the connecting fitting part is provided with at least two rows of studs, the studs can pass through the connecting hole on the adjacent baffle plate and be fixed by a nut, and the horizontal connection of the adjacent baffle plates is realized.

[0012] In one or more embodiments, the connecting fitting part of the second connecting piece comprises a first connecting fitting part and a second connecting fitting part, which are respectively connected with the connecting part on the adjacent baffle plate, the first connecting fitting part is hinged with the second connecting fitting part, and the rotatable connection of the adjacent baffle plates is realized.

[0013] In one or more embodiments, the included angle between the first connecting fitting part and the second connecting fitting part can be adjusted in the range of 70°-110°.

[0014] In one or more embodiments, the support assembly comprises a support base, the support base comprises a first rod, a second rod and a third rod, the bottom of the first rod is provided with the fixed part, and the side close to the baffle plate of the second rod is provided with the baffle plate connecting part.

[0015] The two ends of the first rod are respectively rotatably connected with one end of the second rod and one end of the third rod, the other end of the second rod is provided with a sliding groove, and the other end of the third rod is slidably connected in the sliding groove.

[0016] In one or more embodiments, the support assembly further comprises an extension rod, the extension rod is arranged above the support base, and the side close to the baffle plate of the extension rod is provided with the baffle plate connecting part.

[0017] In one or more embodiments, the baffle plate is provided with longitudinal reinforcing ribs and / or transverse reinforcing ribs.

[0018] The grouting mold can realize modular assembly, appropriate length of the baffle plate is selected according to the length and width of the equipment, and appropriate installation position is selected according to the height of the equipment, the installation method is simple, the material is light and flexible to operate, and then the rapid installation is realized, the construction efficiency of the secondary grouting formwork of the equipment is effectively improved, the labor intensity of workers is reduced, the safety risk of workers in construction is reduced, the construction period of the grouting formwork is shortened, the grouting mold can be repeatedly disassembled and used, the labor input cost is greatly reduced, wood is saved, the on-site installation progress is accelerated, and the secondary grouting operation of the equipment of various types of polygonal foundations is suitable. BRIEF DESCRIPTION OF DRAWINGS

[0019] The above and other features, properties and advantages of the present application will become more apparent through the following description with reference to the drawings and embodiments.

[0020] Figure 1 is a schematic view of a grouting mold according to an embodiment of the present application.

[0021] Figure 2 is another schematic view of a grouting mold according to an embodiment of the present application.

[0022] Figure 3 is a schematic view of a baffle according to an embodiment of the present application.

[0023] Figure 4 is a schematic view of a first connecting piece according to an embodiment of the present application.

[0024] Figure 5 is a schematic view of a second connecting piece according to an embodiment of the present application.

[0025] Figure 6 is a schematic view of a support assembly according to an embodiment of the present application.

[0026] Figure 7 is another schematic view of a support assembly according to an embodiment of the present application.

[0027] Figure 8 is a partial schematic view of a grouting mold according to an embodiment of the present application. DETAILED DESCRIPTION

[0028] The utility model will be further described in connection with specific embodiments and drawings, and more details are set forth in the following description in order to fully understand the utility model, but the utility model can obviously be implemented in many other ways different from the description, and those skilled in the art can make similar generalization and deduction according to actual application conditions without departing from the connotation of the utility model, therefore the protection scope of the utility model should not be limited by the content of the specific embodiments. It should be noted that these and other subsequent drawings are only examples, not drawn according to the condition of the same scale, and should not be used as a limit to the protection scope actually required by the utility model.

[0029] To solve one or more of the problems existing in the grouting fence mold made of wood plate, the present application provides a grouting mold, which can be used for secondary grouting operation of equipment base and other components, so that the installation and removal of the grouting mold are fast and simple, and the plate does not need to be cut and nailed repeatedly, and the grouting mold is tight and has no leakage.

[0030] As Figure 1As shown, the grouting mold comprises a plurality of baffles 1, a first connecting piece 21, a second connecting piece 22 and a support assembly 3, the plurality of baffles 1 are connected horizontally through the first connecting piece 21 or rotatably connected through the second connecting piece 22 to form a grouting area 10 on the inner side of the plurality of baffles 1, the support assembly 3 is arranged on the outer side of the plurality of baffles 1 and is used to adjust the height position of the baffles 1, the support assembly 3 comprises a fixed part 31 and a baffle connecting part 32, the baffle connecting part 32 is fixedly connected with the outer side of the baffle 10, and the fixed part 31 is fixedly connected with the ground.

[0031] In this paper, horizontal connection refers to the included angle between two baffles 10 connected through the first connecting piece 21 being 180°, thereby forming a straight side of the grouting mold; rotatable connection refers to the relative rotation between two baffles 1 connected through the second connecting piece 22, thereby forming a corner of the grouting mold.

[0032] Before grouting operation, the size of the grouting area 10 is measured by measuring tools, the size of the grouting area 10 is related to the length and width of the equipment foundation, the baffles with appropriate size are selected according to the size of the grouting area 10, the baffles at the straight side position are connected and fastened through the first connecting piece 21, the connected straight side baffles are installed on the support assembly 3, the installation height of the baffles 10 is adjusted according to the height of the equipment foundation and is fastened, the baffles at the corner position are connected and fastened through the second connecting piece 22, the support assembly 3 is fixed to the ground through the fixed part 31 by using nails and other fasteners, and the installation of the grouting mold is completed. After the installation of the first connecting piece 21 is completed, the second connecting piece 22 can also be installed directly at the corner position.

[0033] During grouting operation, it is first checked whether there is a gap between the edge part close to the equipment foundation and the mold, if there is, the gap is plugged with grouting material, and after re-checking to ensure that there is no gap, the grouting material can be poured to start grouting operation.

[0034] After the grouting and maintenance operation is completed, the fasteners of the baffles and the first connecting piece and the second connecting piece, and the support mold and the ground are disassembled, and the grouting mold can be disassembled.

[0035] The above grouting mold can realize modular assembly, appropriate length baffles are selected according to the length and width of the equipment foundation, appropriate installation positions are selected according to the height of the equipment foundation, the installation method is simple, the material is light and flexible, and the operation is flexible, thereby realizing rapid installation, effectively improving the construction efficiency of the secondary grouting support of the equipment, reducing the labor intensity of the workers, at the same time, reducing the safety risk of the workers in construction, shortening the construction period of the grouting support, the grouting mold can be repeatedly disassembled and used, greatly reducing the labor cost, saving wood, accelerating the installation progress on site, and being suitable for the secondary grouting operation of the equipment of various types of polygonal foundations.

[0036] In one or more embodiments, the two ends of the baffle 1 have a connecting portion 101 which is recessed from the surface of the baffle 1, and the first connecting member 21 or the second connecting member 22 has a connecting fitting portion 23 which is connected with the connecting portion 101 on the adjacent baffle 1.

[0037] For a specific reference, see Figures 3 to 5 , Figure 3 A plurality of baffles 10 with different lengths are shown in one specific embodiment, wherein the length of the baffle 10 extends in the horizontal direction of the Figure 3 , and the width extends in the vertical direction of the Figure 3 . The width of the plurality of baffles is 200 mm, and the length includes 200 mm, 300 mm, 500 mm, and 1000 mm to realize the combination and assembly of grouting molds with various lengths. The baffle 10 can be made of aluminum alloy plate material with a thickness of 4-5 mm or engineering plate material and metal plate material with good rigidity, which has the characteristics of light weight and high strength. The connecting portion 101 at both ends of the baffle 1 is obtained by cutting the plate material 1 / 2 thickness (i.e. the thickness of the connecting portion is 1 / 2 of the thickness of the main body of the baffle), and the length is 30 mm. In other embodiments, the specific size of the baffle 1 and its connecting portion 101 can also be adjusted and processed according to the actual situation.

[0038] Further, the thickness of the connecting fitting portion 23 is the same as the recess depth of the connecting portion, so as to form a flat surface on the inner side of the plurality of baffles 10, so that the surface of the part obtained by grouting is more flat, and the structural stability is improved.

[0039] Further, the connecting portion 101 is recessed from the inner side surface of the baffle 1, and the connecting portion 101 is provided with a connecting hole 102, and the outer side surface of the connecting fitting portion 23 is provided with at least two rows of studs 231, which can pass through the connecting hole 102 on the adjacent baffle 10 and be fixed by nuts to realize the horizontal connection of the adjacent baffles 1. Among them, the inner side surface of the baffle 1 refers to the side surface close to the grouting area 10 after the grouting mold is installed, and the outer side surface of the connecting fitting portion 23 refers to the side surface which is installed in cooperation with the inner side surface of the baffle 1. By designing the connecting portion 101 to be recessed from the inner side surface of the baffle, and designing the studs 231 on the outer side surface of the connecting fitting portion 23, a flat surface can be formed on the inner side of the baffle 1 after the grouting mold is installed.

[0040] In one or more embodiments, the connecting fitting portion of the second connecting member 22 includes a first connecting fitting portion 2301 and a second connecting fitting portion 2302, which are connected with the connecting portion 101 on the adjacent baffle 1, respectively, and the first connecting fitting portion 2301 is hinged with the second connecting fitting portion 2302 to realize the rotatable connection of the adjacent baffles 1.

[0041] Further, the included angle between the first connecting fitting part 2301 and the second connecting fitting part 2302 can be adjusted in the range of 70°-110°, so that the installed grouting mold can meet the secondary grouting operation requirements of most polygonal foundation equipment.

[0042] As shown in Figure 3 two through holes with a diameter of 8 mm are formed on the connecting part 101 in the vertical direction, and the distance between the upper and lower through holes is 100 mm, which is used to realize the fixed connection with the first connecting piece 21 or the second connecting piece 22. Figure 4 and Figure 5 The first connecting piece and the second connecting piece in one specific embodiment are respectively shown. The main plate of the first connecting piece is a connecting fitting part, the length of the connecting fitting part is 60 mm, the width is 200 mm, and the thickness is 1 / 2 of the thickness of the baffle plate. Two rows of studs 231 with a diameter of 6 mm are arranged on the outer side surface of the connecting fitting part, the distance between the two rows of studs 231 in the length direction is 36 mm, and the distance in the width direction is 100 mm. The two side plates of the second connecting piece 22 are a first connecting fitting part 2301 and a second connecting fitting part 2302. One row of studs 231 with a diameter of 6 mm is arranged on the outer side surface of the first connecting fitting part 2301 and the second connecting fitting part 2302 respectively, and the distance in the width direction of the studs 231 is 100 mm, so as to realize the installation of the baffle plate 1, the first connecting piece 21 and the second connecting piece 22.

[0043] In other embodiments, the first connecting piece 21 can also be a flange on the end of the baffle plate 1, which is fixedly connected with the adjacent baffle plate through bolt cooperation.

[0044] In one or more embodiments, the support assembly 3 includes a support seat 33, which includes a first rod 331, a second rod 332 and a third rod 333. The bottom of the first rod 331 is provided with a fixed part 31, and the side close to the baffle plate 1 of the second rod 332 is provided with a baffle plate connecting part 32. The two ends of the first rod 331 are rotatably connected with one end of the second rod 332 and the third rod 333 respectively. The other end of the second rod 332 is provided with a sliding groove 3320, and the other end of the third rod 333 is slidably connected in the sliding groove 3320.

[0045] Figure 8 The support assembly and the baffle plate at the corner position after installation in one specific embodiment are shown. The width of the baffle plate connecting part is 50 mm, and a plurality of bolt holes are formed on the baffle plate connecting part 32 in the vertical direction, which is used to adjust the installation position of the baffle plate 1 and realize the height adjustment of the grouting mold. Specifically, in this embodiment, the distance between the plurality of bolt holes is 50 mm, which can realize the height adjustment of the grouting mold with an interval of 50 mm. When installing the grouting mold, the baffle plate connecting part 32 is first installed on the support assembly 3, and then the baffle plate 1 is installed on the baffle plate connecting part 32. Figure 8The second connecting piece 22 is provided with a plurality of threaded holes, and the plurality of threaded holes are sequentially arranged along the length direction of the second connecting piece 22.

[0046] In addition, through the rotatable connection between the second rod 331 and the first rod 332, the rotatable connection between the third rod 333 and the first rod 331, and the sliding groove connection between the second rod 332 and the third rod 333, the angle adjustment of the support assembly 3 can be realized, and then the angle adjustment between the baffle and the ground can be realized, so as to facilitate the positioning between the grouting mold and the equipment foundation.

[0047] Further, the support assembly 3 further comprises an extension rod 4, whether the extension rod needs to be increased can be judged according to the height of the equipment foundation during the installation process of the grouting mold, the extension rod 4 is arranged above the support seat 33, and the baffle connecting part 32 is arranged on the side close to the baffle 1. For details, please refer to Figure 2 , Figure 6 and Figure 7 , Figure 6 and Figure 7 respectively show the support assembly with the detachable extension rod 4 not installed and installed in a specific embodiment, Figure 2 shows the grouting mold after the installation of the support assembly with the extension rod 4, and Figure 1 compared with the support assembly shown in Figure 2 , the grouting mold in the support assembly has a larger height adjustment range, and the use range of the grouting mold can be further improved.

[0048] In one or more embodiments, longitudinal reinforcing ribs and / or transverse reinforcing ribs are arranged on the baffle 1. By increasing the longitudinal reinforcing ribs or the transverse reinforcing ribs on the baffle, the rigidity of the baffle can be improved, so that the thickness of the baffle can be appropriately reduced, and the grouting mold can be made more light and thin.

[0049] Although the above-mentioned embodiments are disclosed in the preferred embodiments of the utility model, they are not intended to limit the utility model, and any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the utility model. Therefore, any modification, equivalent change and modification made on the above-mentioned embodiments according to the technical essence of the utility model, which does not deviate from the technical scheme of the utility model, falls within the protection scope defined by the claims of the utility model.

Claims

1. A grout form, characterized by, The application relates to a support assembly for a plurality of baffle plates, comprising a first connecting member, a second connecting member and a support assembly, wherein the plurality of baffle plates are connected horizontally by the first connecting member or rotatably connected by the second connecting member to form a grouting area on the inner side of the plurality of baffle plates. The support assembly is arranged on the outer side of the plurality of baffle plates and used for adjusting the height position of the baffle plates, wherein the support assembly comprises a fixed part and a baffle plate connecting part, the baffle plate connecting part is fixedly connected with the outer side of the baffle plate, and the fixed part is fixedly connected with the ground.

2. The grout mold of claim 1, wherein, Both ends of the baffle plate are provided with connecting parts which are recessed from the surface of the baffle plate, the first connecting member or the second connecting member is provided with a connecting matching part which is matched and connected with the connecting part on the adjacent baffle plate.

3. The grout mold of claim 2, wherein, The thickness of the connecting matching part is the same as the recess depth of the connecting part to form a flat surface on the inner side of the plurality of baffle plates.

4. The grout mold of claim 3, wherein, The connecting part is recessed from the inner side surface of the baffle plate, the connecting part is provided with a connecting hole, the outer side surface of the connecting matching part is provided with at least two rows of studs, the studs can pass through the connecting hole on the adjacent baffle plate and fixed by nuts to realize the horizontal connection of the adjacent baffle plates.

5. The grout mold of claim 2, wherein, The connecting matching part of the second connecting member comprises a first connecting matching part and a second connecting matching part which are matched and connected with the connecting part on the adjacent baffle plate respectively, the first connecting matching part is hinged with the second connecting matching part to realize the rotatable connection of the adjacent baffle plates.

6. The grout mold of claim 5, wherein, The included angle between the first connecting matching part and the second connecting matching part can be adjusted in the range of 70-110 degrees.

7. The grout mold of claim 1, wherein, The support assembly comprises a support base, the support base comprises a first rod member, a second rod member and a third rod member, the bottom of the first rod member is provided with the fixed part, and the side close to the baffle plate of the second rod member is provided with the baffle plate connecting part. Both ends of the first rod member are rotatably connected with one end of the second rod member and the third rod member respectively, the other end of the second rod member is provided with a sliding groove, and the other end of the third rod member is slidably connected in the sliding groove.

8. The grout mold of claim 7, wherein, The support assembly further comprises an extension rod, the extension rod is arranged above the support base and provided with the baffle plate connecting part on the side close to the baffle plate.

9. The grout mold of claim 1, wherein, The baffle plate is provided with longitudinal reinforcing ribs and / or transverse reinforcing ribs.