Slagging-off device

By designing a truss main and secondary beam structure and an adjustable slag removal device, the problems of high labor intensity and safety risks in traditional slag removal have been solved, achieving efficient and safe slag handling that is adaptable to various operating environments.

CN223807601UActive Publication Date: 2026-01-16GANSU DONGXING JIAXIN NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520450613.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-16
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Traditional manual slag removal is labor-intensive, inefficient, and poses safety risks. Mechanical slag removal is limited in small smelting furnaces or confined spaces and cannot effectively clean up dead corners of slag.

Method used

A slag removal device comprising a truss main beam and a secondary beam was designed. Utilizing a trapezoidal structure and an adjustable slag removal head, combined with a counterweight mechanism and a moving mechanism, it achieves efficient and safe slag handling.

Benefits of technology

It improves the efficiency of aluminum ash slag treatment, reduces the labor intensity and safety risks for workers, adapts to different working environments, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223807601U_ABST
    Figure CN223807601U_ABST
Patent Text Reader

Abstract

A truss auxiliary beam is arranged on a truss main beam, a main beam clamping plate set and an auxiliary beam clamping plate set are arranged on the end wall of a slagging-off head, one end of the truss main beam and one end of the truss auxiliary beam are arranged between the main beam clamping plate set and the auxiliary beam clamping plate set in a penetrating mode respectively and connected through a rotating shaft, an adjusting plate is arranged on the truss main beam, and the other end of the truss auxiliary beam is arranged in the adjusting plate in a penetrating mode. The truss auxiliary beams are connected with adjusting plates through bolts in a screwed mode, a counterweight mechanism is arranged on the truss main beam, and a moving mechanism is arranged below the truss main beam. The angle-adjustable slagging-off head is arranged, the upper portion of the slagging-off head is pulled through the truss auxiliary beam, the angle of the slagging-off head reaches a proper angle, then the truss auxiliary beam is fixedly connected with the adjusting plate through the bolt, and the main beam clamping plate set and the auxiliary beam clamping plate set are pulled out to be connected with the rotating shaft of the slagging-off head, so that the slagging-off head is convenient to disassemble and replace.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of the slagging of metallurgical smelting furnaces, and particularly relates to a slagging device. BACKGROUND

[0002] In traditional slagging operations of metallurgical smelting furnaces, common methods include manual slagging and mechanical slagging. Manual slagging is labor-intensive, low in efficiency, and has a high safety risk. Although mechanical slagging can improve work efficiency and reduce labor intensity, in some specific situations, especially in small smelting furnaces or maintenance slagging operations, the application of large machinery is limited.

[0003] With the development of technology and the increasing demand for work efficiency and environmental protection, people have begun to seek more efficient and safer methods for treating aluminum ash slag. This has led to the development of efficient slagging devices, aiming to provide a more efficient, safe, and environmentally friendly aluminum ash slag treatment scheme. The slagging device is a device for treating these aluminum ash slags, which takes into account the high temperature, dust, and other harsh conditions of the working environment, as well as the high demand for the safety of operating personnel. SUMMARY

[0004] The purpose of the utility model is to provide a slagging device to solve the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A slagging device, comprising a truss main beam and a slagging head arranged at the end of the truss main beam, characterized in that: a truss secondary beam is arranged above the truss main beam, a main beam clamping plate set and a secondary beam clamping plate set are respectively arranged on the end wall of the end of the truss main beam and the truss secondary beam connected with the truss main beam, one end of the truss main beam is arranged between the main beam clamping plate set, one end of the truss secondary beam is arranged between the secondary beam clamping plate set, a rotating shaft is arranged between the truss main beam and the main beam clamping plate set and between the truss secondary beam and the secondary beam clamping plate set for rotating connection, an adjusting plate is arranged on the truss main beam, one end of the truss secondary beam away from the slagging head is arranged in the adjusting plate, a bolt is screwed on the truss secondary beam for fixed connection with the adjusting plate, a counterweight mechanism is arranged at the end of the truss main beam away from the slagging head, and a moving mechanism is arranged below the truss main beam.

[0007] In order to further realize the utility model, the main beam clamping plate set and the secondary beam clamping plate set each comprise two clamping plates arranged symmetrically, and the clamping plates of the main beam clamping plate set and the secondary beam clamping plate set are arranged on both sides of the truss main beam or the truss secondary beam.

[0008] In order to further realize the utility model, a plurality of groups of supporting mechanisms are arranged between the truss main beam and the truss auxiliary beam, the supporting mechanism comprises a connecting rod group and a connecting sleeve arranged at the top end of the connecting rod group, the connecting rod group comprises connecting rods which are evenly arranged at the bottom of the connecting sleeve, the bottom end of the connecting rod is fixedly connected with the truss main beam, and the truss auxiliary beam is arranged in the connecting sleeve.

[0009] In order to further realize the utility model, the moving mechanism comprises a chassis arranged below the truss main beam, the chassis is in the form of a rectangular frame structure, supporting beams are arranged between the chassis and the truss main beam and are fixedly connected, and wheels are symmetrically arranged at the two sides of the chassis.

[0010] In order to further realize the utility model, the counterweight mechanism comprises a counterweight block and a hook arranged at the top of the counterweight block, a plurality of upward extending limiting plates are evenly arranged on the truss main beam, and the hook is hung between two adjacent limiting plates.

[0011] In order to further realize the utility model, an operating rod is arranged at the end of the truss main beam away from the slagging head, and the operating rod is perpendicular to the truss main beam.

[0012] In order to further realize the utility model, the front and rear end faces of the adjusting plate are symmetrically provided with reinforcing ribs, and the bottom surface of the reinforcing rib is fixedly connected with the truss main beam.

[0013] In order to further realize the utility model, the chassis and the truss main beam are further provided with a cable-stayed support, the bottom end of the cable-stayed support is arranged at one end of the chassis close to the counterweight mechanism, the cable-stayed support extends towards the counterweight mechanism, and the top end of the cable-stayed support is fixedly connected with the bottom surface of the truss main beam.

[0014] The utility model has the beneficial effects that compared with the prior art:

[0015] The utility model solves the professional hazards in the traditional manual slagging process. A thick layer of slag is formed on the surface of the refined aluminum melt, and the slag needs to be scraped out of the furnace by means of a slagging device, which belongs to a high-temperature and high-dust operating environment. The traditional manual slagging has professional hazards such as burns, heat radiation and inhalation of dust. The utility model is provided with an angle-adjustable slagging head, the upper part of the slagging head is pulled by the truss auxiliary beam, the angle of the slagging head is adjusted to an appropriate angle, the truss auxiliary beam is fixedly connected with the adjusting plate through bolts, and the shafts connected between the main beam clamping plate group, the auxiliary beam clamping plate group and the slagging head are convenient to disassemble and replace the slagging head.

[0016] The truss main beam and the truss auxiliary beam of the utility model are both circular hollow metal rods, the surface of which is covered with high-temperature resistant rubber material, which is convenient for manual operation.

[0017] The lead block material counterweight support of the utility model is installed on the truss main beam through the hook mode, and the balance of the whole equipment is realized through different counterweights.

[0018] The utility model discloses a mechanical device for the aluminum slag treatment, which can effectively improve the efficiency of the aluminum slag treatment and reduce the labor intensity and safety risk of workers.

[0019] The utility model discloses a mechanical device for the aluminum slag treatment, which can effectively improve the efficiency of the aluminum slag treatment and reduce the labor intensity and safety risk of workers.

[0020] The utility model discloses a mechanical device for the aluminum slag treatment, which can effectively improve the efficiency of the aluminum slag treatment and reduce the labor intensity and safety risk of workers.

[0021] The utility model discloses a mechanical device for the aluminum slag treatment, which can effectively improve the efficiency of the aluminum slag treatment and reduce the labor intensity and safety risk of workers. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the structural schematic diagram of the utility model;

[0023] Figure 2 It is the connection relation schematic diagram of the utility model in the slag head, truss main beam, truss vice beam, main beam card group and vice beam card group;

[0024] Figure 3 It is the structural schematic diagram of the utility model in the support mechanism;

[0025] Figure 4 It is the connection relation schematic diagram of the utility model in the truss vice beam and adjusting plate and bolt;

[0026] Figure 5 It is the structural schematic diagram of the utility model in the counterweight mechanism;

[0027] The meanings of the reference signs are as follows: 1, slag head; 2, main beam clamping plate set; 3, truss main beam; 4, truss sub-beam; 5, connecting sleeve; 6, connecting rod set; 7, adjusting plate; 8, bolt; 9, reinforcing rib; 10, operating rod; 11, moving mechanism; 11-1, base plate; 11-2, support beam; 11-3, wheel; 12, limiting plate; 14, cable-stayed support; 15, counterweight mechanism; 15-1, counterweight block; 15-2, hook; 16, rotating shaft; 17, sub-beam clamping plate set. DETAILED DESCRIPTION

[0028] The utility model will be further explained in connection with the drawings and specific embodiments.

[0029] For example, Figures 1-5As shown, a kind of slagging device includes truss girder 3 and the slagging head 1 of truss girder 3 end, truss girder 3 is away from the end of slagging head 1 and is provided with operating lever 10, operating lever 10 is perpendicular to truss girder 3, the upper portion of truss girder 3 is provided with truss secondary beam 4, and a plurality of groups of supporting mechanisms are provided between truss girder 3 and truss secondary beam 4, the supporting mechanism includes connecting rod group 6 and the connecting sleeve 5 of the top end of connecting rod group 6, connecting rod group 5 includes the connecting rod of the bottom of connecting sleeve 5 and is uniformly provided, the bottom end of connecting rod is fixedly connected with truss girder 3, truss secondary beam 4 is arranged in connecting sleeve 5, the end wall of the connecting end of truss girder 3 and truss secondary beam 4 is provided with main girder clamping plate group 2 and secondary beam clamping plate group 17 respectively, one end of truss girder 3 is arranged between main girder clamping plate group 2, one end of truss secondary beam 4 is arranged between secondary beam clamping plate group 17, main girder clamping plate group 2 and secondary beam clamping plate group 17 include two clamping plates symmetrically arranged, the clamping plate of main girder clamping plate group 2 and secondary beam clamping plate group 17 is arranged on the two sides of truss girder 3 or truss secondary beam 4, truss girder 3 is rotatably connected with main girder clamping plate group 2 and truss secondary beam 4 with secondary beam clamping plate group 17 by penetrating the rotating shaft 16, adjusting plate 7 is provided on truss girder 3, one end of truss secondary beam 4 away from slagging head 1 is arranged in adjusting plate 7, and screw bolt 8 is screwed on truss secondary beam 4 and is used for fixedly connecting with adjusting plate 7, the front and rear end faces of adjusting plate 7 are symmetrically provided with reinforcing ribs 9, the bottom surface of reinforcing rib 9 is fixedly connected with truss girder 3, counterweight mechanism 15 is provided on the end of truss girder 3 away from slagging head 1, counterweight mechanism 15 includes counterweight block 15-1 and hook 15-2 provided on the top of counterweight block 15-1, a plurality of upward extending limit plates 12 are uniformly provided on truss girder 3, hook 15-2 is hung between adjacent two limit plates 12, moving mechanism 11 is provided below truss girder 3, moving mechanism 11 includes bottom disc 11-1 provided below truss girder 3, bottom disc 11-1 is in the form of rectangular frame structure, support beam 11-2 is fixedly connected between bottom disc 11-1 and truss girder 3, wheels 11-3 are symmetrically arranged on the two sides of bottom disc 11-1, and diagonal bracing 14 is further provided between bottom disc 11-1 and truss girder 3, the bottom end of diagonal bracing 14 is arranged at one end of bottom disc 11-1 close to counterweight mechanism 15, diagonal bracing 14 extends towards counterweight mechanism 15, and the top end of diagonal bracing 14 is fixedly connected with the bottom surface of truss girder 3.

Claims

1. A slag spitting device comprising a truss girder and a slag spitting head provided at an end of the truss girder, characterized in that: The upper part of the truss main beam (3) is provided with a truss secondary beam (4), the end wall of the end of the truss main beam (3) and the truss secondary beam (4) connected with the slag head (1) is respectively provided with a main beam clamping plate group (2) and a secondary beam clamping plate group (17), one end of the truss main beam (3) is arranged between the main beam clamping plate group (2), one end of the truss secondary beam (4) is arranged between the secondary beam clamping plate group (17), the truss main beam (3) and the main beam clamping plate group (2), the truss secondary beam (4) and the secondary beam clamping plate group (17) are respectively arranged between the rotating shafts (16) and are rotatably connected, the truss main beam (3) is provided with an adjusting plate (7), one end of the truss secondary beam (4) away from the slag head (1) is arranged in the adjusting plate (7), the truss secondary beam (4) is screwed with a bolt (8) for fixed connection with the adjusting plate (7), one end of the truss main beam (3) away from the slag head (1) is provided with a counterweight mechanism (15), and the lower part of the truss main beam (3) is provided with a moving mechanism (11).

2. The slag skimming device according to claim 1, characterized in that The main beam clamping plate group (2) and the secondary beam clamping plate group (17) both comprise two clamping plates arranged symmetrically, and the clamping plates of the main beam clamping plate group (2) and the secondary beam clamping plate group (17) are arranged on the two sides of the truss main beam (3) or the truss secondary beam (4) respectively.

3. A spatter removing device according to claim 1 or 2, characterized in that: A plurality of groups of supporting mechanisms are arranged between the truss main beam (3) and the truss secondary beam (4), the supporting mechanism comprises a connecting rod group (6) and a connecting sleeve (5) arranged at the top end of the connecting rod group (6), the connecting rod group (6) comprises connecting rods uniformly arranged at the bottom of the connecting sleeve (5), the bottom end of the connecting rod is fixedly connected with the truss main beam (3), and the truss secondary beam (4) is arranged in the connecting sleeve (5).

4. The slag skimming device according to claim 3, characterized in that The moving mechanism (11) comprises a bottom plate (11-1) arranged below the truss main beam (3), the bottom plate (11-1) is in the form of a rectangular frame structure, a supporting beam (11-2) is arranged between the bottom plate (11-1) and the truss main beam (3) and is fixedly connected, and wheels (11-3) are symmetrically arranged on the two sides of the bottom plate (11-1).

5. A slag skimming device according to claim 4, characterised in that: The counterweight mechanism (15) comprises a counterweight block (15-1) and a hook (15-2) arranged at the top of the counterweight block (15-1), a plurality of upward extending limiting plates (12) are uniformly arranged on the truss main beam (3), and the hook (15-2) is hung between two adjacent limiting plates (12).

6. A slag skimming device according to claim 5, characterised in that: The end of the truss main beam (3) away from the slag head (1) is provided with an operating rod (10), and the operating rod (10) is perpendicular to the truss main beam (3).

7. A slag skimming device according to claim 6, characterised in that: The front and rear end faces of the adjusting plate (7) are symmetrically provided with reinforcing ribs (9), and the bottom surface of the reinforcing rib (9) is fixedly connected with the truss main beam (3).

8. The slag skimming device as claimed in claim 7, characterized in that: The bottom plate (11-1) and the truss main beam (3) are further provided with a cable-stayed support (14), the bottom end of the cable-stayed support (14) is arranged at one end of the bottom plate (11-1) close to the counterweight mechanism (15), the cable-stayed support (14) extends towards the counterweight mechanism (15), and the top end of the cable-stayed support (14) is fixedly connected with the bottom surface of the truss main beam (3).