Self-adaptive flow regulation tower tray
By setting a first through hole, sleeve, and float valve on the main body of the tray and the moving plate, and using steam impact to adjust the opening of the float valve, the problem of gas-liquid contact imbalance caused by the fluctuation of feed flow on the float valve tray surface is solved, and adaptive flow regulation and stable operation are achieved.
Patent Information
- Application Number
- CN202520126807.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-17
AI Technical Summary
When the feed flow rate fluctuates, the gas-liquid throughput of the existing floating valve tray tower is difficult to change flexibly, resulting in an imbalance in gas-liquid contact.
An adaptive flow rate regulating tray was designed. By setting a first through hole, a sleeve, and a float valve in the tray body and the moving plate, the opening of the float valve is adjusted by steam impact, thereby realizing the automatic adjustment of the gas-liquid mixing amount.
When the feed flow rate fluctuates, the gas-liquid throughput is automatically adjusted to maintain uniform gas-liquid contact and mass transfer effect, ensuring stable operation of the tower equipment.
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Figure CN223811049U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of tower tray of self-adaptive flow regulation technical field, especially a kind of tower tray of self-adaptive flow regulation. BACKGROUND
[0002] According to the discloses (announcements) of China No. CN104958923B discloses a kind of disc-shaped float valve tray, the tower plate and the float valve movable up and down, the installation hole for float valve installation is made on the tower plate, the float valve includes the circular valve cover being located above tower plate and the valve leg extending to the tower plate below by the valve cover peripheral, the valve leg is spaced distribution along the valve cover peripheral, the peripheral of the valve cover is equipped with the sawtooth edge of folding down, the sawtooth edge of the valve cover is used to abut on the tower plate upper surface when float valve falls, the tower plate is equipped with several tongue hole;The valve cover bottom surface is fixed with a circle of protrusion, the valve cover is filled with polystyrene foam layer. This disc-shaped float valve tray has the advantages that gas flow is dispersed fine and uniform, and gas-liquid contact is sufficient.
[0003] The number of through holes on the surface of the tower tray in the above-mentioned technology and the prior art is fixed when in use, however, the feed flow of the float valve tower often fluctuates greatly. When the above-mentioned technology and the prior art tower tray face the feed flow fluctuation, the gas-liquid throughput is difficult to change flexibly, which easily causes the imbalance of gas-liquid contact. SUMMARY
[0004] The utility model aims at solving the shortcoming that the gas-liquid throughput is difficult to change flexibly when the prior art tower tray faces the feed flow fluctuation, and provides a kind of tower tray of self-adaptive flow regulation.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of tower tray of self-adaptive flow regulation, including tower tray main body, the top of the tower tray main body is equipped with overflow weir, one side of the tower tray main body is equipped with liquid receiving plate, the bottom surface of the tower tray main body is equipped with installation groove, the inside of the installation groove is equipped with moving plate, the surface of the tower tray main body and moving plate is equipped with first through hole in array, the side of the first through hole is equipped with second through hole, the surface of the installation groove is equipped with sleeve in array, the inside of the sleeve is equipped with first float valve, the inside of the second through hole of moving plate surface is equipped with second float valve, the outside of the second float valve is surrounded and set up in reset spring, the bottom of the tower tray main body is equipped with two fixed plates.
[0006] Preferably, the overflow weir and the liquid receiving plate are installed on the top surface of the tower tray main body, and the overflow weir and the liquid receiving plate are mirror image set up with the tower tray main body as the center, and the overflow weir and the liquid receiving plate are bolted to the tower tray main body.
[0007] Preferably, the first through hole and the second through hole on the surface of the tower tray main body and the moving plate are set up one by one corresponding.
[0008] Preferably, the sleeves are arranged in one-to-one correspondence with the first through holes, and the sleeves are integrally formed with the tray body, and the sleeves are installed in the first through holes on the surface of the moving plate.
[0009] Preferably, the first float valve penetrates the first through hole and the sleeve, and the first float valve is clamped with the tray body.
[0010] Preferably, the second float valve penetrates the second through hole of the moving plate and the tray body, and the second float valve is screw-connected with the moving plate.
[0011] Preferably, the two fixing plates are arranged in mirror image around the installation slot, and the fixing plates are screw-connected with the tray body, and the moving plate is installed in the installation slot through the fixing plates.
[0012] Beneficial effects
[0013] In the utility model, when steam rises, the steam enters the sleeve inside the first through hole of the moving plate after passing through the first through hole of the moving plate, and impacts the first float valve inside the sleeve, so that the first float valve is opened upward. The opening degree of the first float valve increases with the increase of the steam volume, so that more steam is allowed to pass through the first through hole and mix with the liquid on the top of the tray body. When the feed volume is too large, the air intake is further increased, so that the impact of the steam on the moving plate is greater than the elastic force of the return spring, so that the moving plate is impacted and moves upward, and the second float valve installed on the moving plate is driven to move upward and open by the upward movement of the moving plate. The opening and closing degree of the second float valve increases with the upward movement of the moving plate, and the upward movement degree of the moving plate increases with the increase of the air intake, so that more steam is allowed to pass through the second through hole, and the air intake of the second through hole is increased to adapt to the liquid with larger flow rate. The disadvantage that the air and liquid passing amount is difficult to change flexibly when the float valve tray is faced with the feed flow fluctuation is solved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is an isometric view of the utility model;
[0015] Figure 2 It is a lower view of the utility model;
[0016] Figure 3 It is a sectional view of the utility model at A-A; Figure 2
[0017] Figure 4 It is a partial perspective view of the utility model.
[0018] Legend:
[0019] 1, tray body; 2, overflow weir; 3, liquid receiving plate; 4, moving plate; 5, first through hole; 6, second through hole; 7, first float valve; 8, second float valve; 9, fixed plate; 10, mounting groove; 11, sleeve; 12, return spring. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.
[0021] The specific embodiments of the utility model are described below in combination with the drawings. Embodiment one:
[0023] Reference Figures 1-4 A tower tray with self-adaptive flow regulation, comprising a tower tray body 1, the top of the tower tray body 1 is provided with an overflow weir 2, one side of the tower tray body 1 is provided with a liquid receiving plate 3, the bottom surface of the tower tray body 1 is provided with a mounting groove 10, the inside of the mounting groove 10 is provided with a moving plate 4, the surfaces of the tower tray body 1 and the moving plate 4 are both provided with first through holes 5, one side of the first through holes 5 is provided with second through holes 6, the surface of the mounting groove 10 is provided with sleeves 11, the inside of the sleeves 11 is provided with first float valves 7, the inside of the second through holes 6 on the surface of the moving plate 4 is provided with second float valves 8, the outside of the second float valves 8 is provided with return springs 12, the bottom of the tower tray body 1 is provided with two fixed plates 9, the overflow weir 2 and the liquid receiving plate 3 are both mounted on the top surface of the tower tray body 1, and the overflow weir 2 and the liquid receiving plate 3 are mirror images arranged around the tower tray body 1, the overflow weir 2 and the liquid receiving plate 3 are both bolted to the tower tray body 1, the first through holes 5 and the second through holes 6 on the surfaces of the tower tray body 1 and the moving plate 4 are one-to-one corresponding, the sleeves 11 are one-to-one corresponding to the first through holes 5, and the sleeves 11 are integrally formed with the tower tray body 1, the sleeves 11 are all mounted in the first through holes 5 on the surface of the moving plate 4, the first float valves 7 penetrate the first through holes 5 and the sleeves 11, and the first float valves 7 are clamped to the tower tray body 1, the second float valves 8 penetrate the second through holes 6 of the moving plate 4 and the tower tray body 1, and the second float valves 8 are screwed to the moving plate 4, the two fixed plates 9 are mirror images arranged around the mounting groove 10, and the fixed plates 9 are screwed to the tower tray body 1, and the moving plate 4 is mounted in the mounting groove 10 through the fixed plates 9.
[0024] The tray body 1 is the basic structure of the whole tray, providing installation and working platform for other components. It carries the flow of liquid and the gas-liquid mixing and mass transfer process. The overflow weir 2 is arranged at the top of the tray body 1, used to maintain the liquid level height on the tray body 1. When the liquid flows into the tray body 1, the overflow weir 2 blocks the liquid to accumulate to a certain height on the tray body 1, and then the liquid overflows from the top of the overflow weir 2 to the next layer of tray. It ensures that the liquid has enough residence time on the tray body 1, so that the gas-liquid can fully contact. The liquid receiving plate 3 is installed on the right side of the tray body 1, used to receive the liquid overflowing from the upper layer of tray, and evenly distribute it to the tray body 1 of the current layer, reducing the impact of the liquid on the tray body 1, so that the liquid enters the tray body 1 smoothly. It plays the role of buffering and uniform distribution of liquid, ensuring that the initial distribution of liquid on the tray body 1 is uniform, which is conducive to the good contact and mass transfer of gas-liquid. The installation groove 10 is arranged on the bottom surface of the tray body 1, providing installation space and movement track for the moving plate 4. The moving plate 4 moves up and down in the installation groove 10 through the limiting of the fixed plate 9 under the impact of steam. It limits the movement track and space of the moving plate 4, and ensures the relative position relationship between the moving plate 4 and other components, so that the whole self-adaptive adjusting system can work in order. When the steam volume increases to a certain extent, the impact force on the moving plate 4 is greater than the elastic force of the return spring 12, the moving plate 4 will move upwards. The movement of the moving plate 4 drives the second float valve 8 installed on it to move upwards and open, thereby changing the air volume of the second through hole 6. According to the change of steam volume, the position is automatically adjusted, and then the second float valve 8 is driven to act, realizing the adjustment of the air volume of the second through hole 6, to adapt to the fluctuation of feed flow. The first through hole 5 is evenly distributed on the surface of the tray body 1 and the moving plate 4, which is one of the main channels for the steam to rise. After the steam passes through the first through hole 5 of the moving plate 4, it enters the sleeve 11 inside the first through hole 5 of the moving plate 4, and impacts the first float valve 7 inside the sleeve 11. The first through hole 5 provides a flow path for the steam, so that the steam can mix with the liquid at the top of the tray body 1. The second through hole 6 is also evenly distributed on the surface of the tray body 1 and the moving plate 4, and corresponds to the position of the first through hole 5 one by one. When the moving plate 4 moves upwards, it drives the second float valve 8 installed on it to move upwards and open, and the air volume of the second through hole 6 increases, allowing more steam to pass through to adapt to larger flow of liquid. As another flow path for steam, its air volume can be adjusted according to the movement of the moving plate 4, and it works with the first through hole 5 to realize flexible control of steam flux, adapting to the change of feed flow. The first float valve 7 penetrates the first through hole 5 and the sleeve 11, and is clamped with the tray body 1. When there is steam rising, the steam passes through the first through hole 5 of the moving plate 4 and enters the sleeve 11, impacting the first float valve 7 and making it open upwards. The opening degree of the first float valve 7 increases with the increase of steam volume, thereby allowing more steam to pass through the first through hole 5 and mix with the liquid at the top of the tray body 1.According to the steam quantity automatic regulation opening, the steam quantity through the first through hole 5 is controlled, the preliminary regulation of the gas-liquid mixing degree is realized, the gas-liquid contact efficiency and mass transfer effect are improved. The second float valve 8 cooperates with the movement of the moving plate 4, further adjusts the steam flux, and cooperates with the first float valve 7 to ensure that when the feed flow fluctuates greatly, the tray can still maintain good gas-liquid contact and mass transfer effect, and maintain the stable operation of the tower. The two fixed plates 9 are mirror images arranged with the mounting groove 10 as the center, and are screwed to the tray body 1, used to fix the position of the moving plate 4 in the mounting groove 10, limit the moving range of the moving plate 4, so that it can only move up and down within a certain range, prevent the moving plate 4 from deviating or leaving the mounting groove 10 under the impact of steam. The sleeve 11 is internally provided with the first float valve 7, and the sleeve 11 is arranged at a position corresponding to the position where the first through hole 5 is arranged, and the sleeve 11 is integrally formed with the tray body 1. The sleeve 11 provides a relatively closed space for the first float valve 7, so that the steam can concentrate on impacting the first float valve 7, and ensure that the first float valve 7 is accurate and sensitive. The reset spring 12 is arranged outside the second float valve 8, and when the steam quantity decreases and the impact force on the moving plate 4 is less than the elastic force of the reset spring 12, the reset spring 12 pushes the moving plate 4 to move downward, so that the second float valve 8 is closed or the opening is reduced, and returns to the initial state. Specific embodiment two:
[0026] Reference Figures 1-4 A self-adaptive flow regulation tray further based on the basic structure in specific embodiment one, the overall working process is that when the steam rises from below the tray body 1, first enters the sleeve 11 through the first through hole 5 of the moving plate 4, impacts the first float valve 7 in the sleeve 11, makes the first float valve 7 open upward, and the steam mixes with the liquid at the top of the tray body 1 through the first through hole 5. With the increase of the steam quantity, the opening of the first float valve 7 gradually increases, allowing more steam to pass through to adapt to the demand of gas-liquid mixing. When the feed quantity is too large, the operator can control the steam quantity to further increase through the control system of the float valve tower, so that the impact on the moving plate 4 is greater than the elastic force of the reset spring 12, and the moving plate 4 moves upward under the push of the steam. The upward movement of the moving plate 4 drives the second float valve 8 mounted thereon to move upward and open, and the air quantity of the second through hole 6 increases, thereby allowing more steam to pass through the second through hole 6 to make more sufficient contact and mass transfer with the liquid, so as to adapt to the larger flow of liquid. When the steam quantity decreases or the feed flow returns to normal, the reset spring 12 pushes the moving plate 4 to move downward, the second float valve 8 is closed or the opening is reduced, and at the same time, the first float valve 7 also automatically adjusts the opening according to the change of the steam quantity, the whole tray returns to the normal working state, realizes the self-adaptive regulation of the feed flow fluctuation, and ensures that the tower equipment can run efficiently and stably under various working conditions.
[0027] In summary:
[0028] 1. When steam rises, the steam enters the sleeve 11 inside the first through hole 5 of the moving plate 4 after passing through the first through hole 5 of the moving plate 4, and impacts the first float valve 7 inside the sleeve 11, so that the first float valve 7 is opened upward. The opening degree of the first float valve 7 increases with the increase of the steam amount, thereby allowing more steam to pass through the first through hole 5 and mix with the liquid at the top of the tray body 1. When the feed amount is too large, the air amount is further increased, so that the impact of the steam on the moving plate 4 is greater than the elastic force of the reset spring 12, so that the moving plate 4 is impacted and moves upward, and the second float valve 8 installed on the moving plate 4 is driven to move upward and open by the upward movement of the moving plate 4. The opening and closing degree of the second float valve 8 increases with the upward movement of the moving plate 4, and the upward movement degree of the moving plate 4 increases with the increase of the air amount, thereby allowing more steam to pass through the second through hole 6, and adapting to larger flow of liquid by increasing the air amount of the second through hole 6, thereby solving the problem that the air and liquid passing amounts are difficult to change flexibly when the float valve tray is faced with the feed flow fluctuation.
[0029] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can include direct contact between the first and second features, or indirect contact between the first and second features through another feature therebetween. Moreover, the first feature "on", "above" and "under" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature includes the first feature directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0030] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application, and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An adaptive flow-regulating tray comprising a tray body (1), characterized in that: The top of the tray body (1) is provided with an overflow weir (2), one side of the tray body (1) is provided with a liquid receiving plate (3), the bottom surface of the tray body (1) is provided with a mounting groove (10), the inside of the mounting groove (10) is provided with a moving plate (4), the surfaces of the tray body (1) and the moving plate (4) are both arrayed with first through holes (5), one side of the first through holes (5) is provided with second through holes (6), the surface of the mounting groove (10) is arrayed with sleeves (11), the inside of the sleeves (11) is both provided with first float valves (7), the inside of the second through holes (6) on the surface of the moving plate (4) is both provided with second float valves (8), the outside of the second float valves (8) is both surrounded by reset springs (12), the bottom of the tray body (1) is provided with two fixed plates (9).
2. An adaptive flow regulated tray according to claim 1, characterized in that: The overflow weir (2) and the liquid receiving plate (3) are both mounted on the top surface of the tray body (1), and the overflow weir (2) and the liquid receiving plate (3) are mirror image arranged with the tray body (1) as the center, the overflow weir (2) and the liquid receiving plate (3) are both bolted with the tray body (1).
3. An adaptive flow regulated tray according to claim 1, wherein: The first through holes (5) and the second through holes (6) on the surfaces of the tray body (1) and the moving plate (4) are one-to-one corresponding in position.
4. An adaptive flow regulated tray according to claim 1, wherein: The sleeves (11) are one-to-one corresponding in position with the first through holes (5), and the sleeves (11) are all integrally formed with the tray body (1), and the sleeves (11) are all mounted in the first through holes (5) on the surface of the moving plate (4).
5. An adaptive flow regulated tray according to claim 1, wherein: The first float valves (7) penetrate the first through holes (5) and the sleeves (11), and the first float valves (7) are clamped with the tray body (1).
6. An adaptive flow regulated tray according to claim 1, wherein: The second float valves (8) penetrate the second through holes (6) of the moving plate (4) and the tray body (1), and the second float valves (8) are screwed with the moving plate (4).
7. An adaptive flow regulated tray according to claim 1, wherein: The two fixed plates (9) are mirror image arranged with the mounting groove (10) as the center, and the fixed plates (9) are screwed with the tray body (1), and the moving plate (4) is mounted in the mounting groove (10) through the fixed plates (9).
Citation Information
Patent Citations
Disc valve tray
CN104958923B