Feeding sorting machine
By designing a feeding and sorting machine, and utilizing mechanical motion and automated detection, automated sorting of trays was achieved, improving sorting efficiency and solving the problem of low efficiency in manual sorting.
Patent Information
- Application Number
- CN202422632979.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing technology, trays require manual sorting, which is inefficient and cannot efficiently separate multiple trays and deliver them to the designated location.
Design a material sorting machine, including a frame, a sorting unit and a feeding unit. Utilize a sensing device, a feeding device, a material conveying device and a clamping device to automatically sort trays through mechanical movement. Combined with a barcode scanner for quality inspection, it achieves automated sorting.
It improves the sorting efficiency of trays, realizes automated sorting and sorting of qualified and unqualified products, and solves the problem of low efficiency of manual sorting.
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Figure CN223811285U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sorting equipment technical field, especially relate to a feeding sorting machine. BACKGROUND
[0002] The sorting machine is the machinery that according to pre-set computer instruction sorts goods, and sends the goods sorted to the designated position, is widely used, electronic product, biological medicine, food processing etc.
[0003] When the sorting machine operates, the product of the sorting machine often needs to be loaded in tray, such as in manufacturing industry, for placing PCB, memory stick and other products, tray as the bearing tool on the production line, tray tray plays the protection, support, shockproof, classification and separation electronic product, tray is stacked together and placed, therefore needs artificial sorting tray one by one, and then put into the sorting machine, but this sorting mode is particularly low. INNOVATION CONTENT
[0004] The utility model aims at providing a feeding sorting machine.
[0005] To solve the above problem, the utility model provides a feeding sorting machine, it is characterized in that, including rack, sorting unit, feeding unit, control system, feeding unit is in the side of sorting unit, and feeding unit includes inductive device, feeding device, feeding transport device, clamping device.
[0006] Among them: the feeding device is located in the side of feeding unit, is used for the placement transport of tray, and multiple tray stacks are placed on the supporting plate.
[0007] The feeding transport device moves by the system control pulley drive belt, drives multiple tray to move to the lifting plate together, and the clamping device places single tray on the track and then transports to the sorting unit.
[0008] The feeding device includes feeding suction cup and clamping device, and the clamping device is composed of left clamping plate, right clamping plate, left clamping plate cylinder and clamping plate cylinder.
[0009] The inductive device, when its inductive sheet is in the lowest inductive area, starts the lifting module to transport when the inductive sheet is in the middle inductive area, the track cylinder separates the track, and when the inductive sheet is in the uppermost inductive area, the track is combined.
[0010] The sorting unit, the tray is scanned with the data in system contrast by code scanning gun, and the moving device is installed with sorting suction cup, and the moving device places unqualified products to NG disc, and the streamline exports NG disc.
[0011] The utility model discloses an advantageous effect lies in, the utility model discloses a pure mechanical motion drive feeding unit and the transport device of sorting unit, through the feeding unit clamps and takes the separate tray tray in the stacking tray and transports to the sorting unit and carries out the sorting, according to the control system setting and sorting out the qualified product and unqualified product, the track of transport device can be divided and combined and facilitates the tray of different specifications of placing, solve the problem encountered in the prior art, improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the structure schematic drawing of the utility model;
[0013] Figure 2 It is the structure schematic drawing of the utility model feeding device;
[0014] Figure 3 It is the utility model Figure 2 It is the close -up of a place A in the utility model;
[0015] Figure 4 It is the close -up of a place B in the utility model; Figure 3
[0016] Figure 5 It is the schematic diagram of the utility model transport device;
[0017] Figure 6 It is the structure schematic drawing of the utility model feeding unit;
[0018] Figure 7 It is the schematic diagram of the utility model sorting unit.
[0019] The reference numeral in the drawing is explained: 1, rack; 2, feeding unit; 3, feeding device; 4, feeding transport device; 5, sorting unit; 21, sensing device; 211, sensing area; 212, sensing sheet; 22, clamping device; 221, left clamping plate; 222, left clamping plate air cylinder; 223, right clamping plate air cylinder; 224, right clamping plate; 225, feeding suction disc; 301, support plate; 302, belt locking block; 303, sliding block; 304, belt; 305, sliding block mounting seat; 306, reinforcing rib; 307, push plate; 308, tray; 309, mounting plate; 310, slide rail; 311, belt pulley;
[0020] 4, feeding transport device; 41, lifting module; 411, lifting plate; 412, opposite -shooting inductor; 43, track; 431, track air cylinder; 501, moving device; 502, sorting suction disc; 503, baffle air cylinder; 504, baffle; 505, scanning gun; 506, NG tray; 507, streamline. DETAILED DESCRIPTION
[0021] The specific embodiment of the utility model is described in further detail below.
[0022] As Figure 1 shown, the utility model provides a kind of loading sorting machine, including rack 1, loading unit 2, sorting unit 5, control system 6, loading unit 2 in the side of sorting unit 5, loading unit 2, sorting unit 5 can share or respectively use rack 1, loading unit includes inductive device 21, feeding device 3, lifting module 4, clamping device 22.
[0023] Loading unit 2 in this embodiment, sorting unit 5 respectively use rack 1.
[0024] Wherein:
[0025] Inductive device 21 includes sensing area 211, inductive sheet 212.
[0026] Clamping device 22 includes left clamping plate 221, left clamping plate air cylinder 222, right clamping plate air cylinder 223;Right clamping plate 224, loading suction disc 225.
[0027] Feeding device 3 includes support plate 301, belt locking block 302, sliding block 303, belt 304, sliding block mounting seat 305, reinforcing rib 306, push plate 307, tray disc 308, mounting plate 309, sliding rail 310, belt pulley 311.
[0028] Belt locking block 302 side fixes belt 304 and upper fixed mounting plate 309.
[0029] Sliding block mounting seat 305 is fixedly connected sliding block 303 and mounting plate 309, and sliding block 303 is fixed on sliding rail 310, and sliding rail 310 is fixed on rack 1.
[0030] When working, control system 6 controls belt pulley 311 rotation, drives belt 304 to move back and forth, to drive mounting plate 309 to move back and forth through belt locking block 302, while mounting plate 309 moves back and forth along the direction of sliding rail 310 under the fixation of sliding block mounting seat 305, sliding block 303.
[0031] Loading conveying device 4 includes lifting module 41;Rail 43, rail air cylinder 431.
[0032] Lifting module 41 includes lifting plate 411, and shot inductor 412.
[0033] Sorting unit 5 includes moving device 501, sorting suction disc 502, baffle air cylinder 503, baffle 504, scanning gun 505, NG disc 506, streamline 507.
[0034] Implementation steps:
[0035] Multiple tray disc advancing stages:
[0036] The staff places multiple tray 308 on the support plate 301, when the control system controls the pulley 311 to drive the belt 304, the mounting plate 309 drives the push plate 307 with the belt 304, so that the push plate 307 pushes the tray 308 to the inner mounting plate 411.
[0037] Lifting stage:
[0038] When multiple tary plates are on the lifting plate 411, the lifting module 41 drives the lifting plate 411 to rise, and the lifting module 41 stops moving when the bottom of the lifting plate 411 is transported to the reflection sensor 412.
[0039] Multiple tray plates are divided into single tray plate stage:
[0040] The sensing device 21, when the sensing sheet 212 is in the lowest sensing area 211, the lifting module 41 starts to transport, the tray 308 is transported to the position stop, the loading suction cup 225 holds the tray 308, the left clamp plate 221 and the right clamp plate hold the tray 308 and move upward, when the sensing sheet 212 is in the middle sensing area 211, the track cylinder 431 separates the track 43, when the sensing sheet 212 is in the uppermost sensing area 211, the track 43 is combined, and the clamping device 22 places the tray on the track 43.
[0041] Sorting stage:
[0042] The tray 308 reaches one side of the sorting unit 5 from the loading unit 2, at this time the code scanning gun 505 scans the material on the tray 308 and uploads to the control system 6, after the scanned data is compared with the data of the control system 6, the control system 6 controls the moving device 501 and the sorting suction cup 502 to suck and place the unqualified products on the NG tray 506, the qualified products and the tray 308 are sent out from the left side of the sorting unit 5, the NG tray 506 is placed from the front of the sorting unit 5, when the NG tray 506 is full and has three, it will be sent out from the back of the sorting unit 5 by the streamline 507. The baffle cylinder 503 can drive the baffle 504, and different models of trays can be placed, and different models of trays can place different types of defective products.
[0043] The above embodiment is only one embodiment of the present application, which is described in detail, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application, therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A loading sorter characterized by, Including rack (1), feeding unit (2), sorting unit (5), control system (6), the feeding unit (2) is in one side of the sorting unit (5), the feeding unit (2), the sorting unit (5) can share or use the rack (1) respectively, the feeding unit (2) includes sensing device (21), feeding device (3), feeding transport device (4), clamping device (22).
2. The infeed sorter of claim 1, wherein, The feeding device (3) includes support plate (301), belt locking block (302), sliding block (303), belt (304), sliding block mounting seat (305), reinforcing rib (306), push plate (307), tray (308), mounting plate (309), sliding rail (310), belt pulley (311).
3. The infeed sorter of claim 2, wherein, The support plate (301) is used for stacking of the tray (308), a plurality of tray (308) are stacked together and placed on the support plate (301), the reinforcing rib (306) fixes the push plate (307), the push plate (307) supports the tray (308), the belt locking block (302) fixes the belt (304) on the side and the mounting plate (309) on the top.
4. The infeed sorter of claim 3, wherein, The sliding block mounting seat (305) is fixedly connected with the sliding block (303) and the mounting plate (309), the sliding block (303) is fixed on the sliding rail (310), and the sliding rail (310) is fixed on the rack (1).
5. The infeed sorter of claim 1, wherein, The feeding transport device (4) includes lifting module (41), track (43) and track cylinder (431).
6. A loading sorter according to claim 5, wherein, The lifting module (41) includes lifting plate (411) and pair of inductive sensors (412).
7. The infeed sorter of claim 1, wherein, The sensing device (21) includes sensing area (211) and sensing sheet (212).
8. The infeed sorter of claim 1, wherein, The clamping device (22) includes left clamping plate (221), left clamping plate cylinder (222), right clamping plate cylinder (223), right clamping plate (224) and feeding suction disc (225).
9. A loading sorter according to claim 8, wherein, The feeding suction disc (225) is located above the tray, the left clamping plate (221) and the right clamping plate (224) are located on the two sides of the feeding suction disc (225) respectively, and the left clamping plate cylinder (222) and the right clamping plate cylinder (223) are located on the inner sides of the left clamping plate (221) and the right clamping plate (224) respectively.
10. The infeed sorter of claim 1, wherein, The sorting unit (5) includes moving device (501), sorting suction disc (502), baffle cylinder (503), baffle (504), scanning gun (505), NG disc (506) and streamline (507).