Mixing equipment for producing modified ABS (Acrylonitrile Butadiene Styrene) plastic
By using a mixing roller, a spiral crushing ring, and a mixing plate in the modified ABS plastic production equipment, combined with a three-phase asynchronous motor drive, the problems of low mixing efficiency and agglomeration were solved, achieving uniform mixing of modified ABS plastic and improving product quality.
Patent Information
- Application Number
- CN202423101176.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing modified ABS plastic production equipment has low mixing efficiency, which easily leads to raw material agglomeration and stratification, affecting the uniformity and flowability of the mixture, and thus affecting product quality.
The design employs a mixing roller combined with a spiral crushing ring and a mixing plate, driven by a three-phase asynchronous motor to ensure uniform mixing of raw materials and prevent clumping. The rotation of the crushing ring propels the raw materials, and the design of the cover and discharge port ensures smooth mixing.
It improves the mixing efficiency and uniformity of modified ABS plastics, prevents clumping, ensures the integrity of the mixture, and meets the high standards required for industrial production.
Smart Images
Figure CN223812222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model provides a kind of mixing equipment belongs to modified ABS plastic technical field, especially relate to a kind of mixing equipment for modified ABS plastic production. BACKGROUND
[0002] Modified ABS plastic refers to the modification of ABS plastic by physical or chemical methods to improve its performance or give it new functional properties. Common modification methods include adding reinforcing agents, toughening agents, flame retardants, ultraviolet light resistant agents, etc. to meet the needs of specific application fields.
[0003] In the production process of ABS material, the mixing of raw materials is a key step, which aims to achieve uniform distribution of different components. However, traditional mixing equipment such as stirrers or mixers often use stirring rollers for direct mixing of materials. This method may result in uneven mixing of raw materials and the formation of lumps. Lumping refers to the phenomenon of powder particles sticking together due to physical or chemical effects, which affects the uniformity of the mixture. In addition, the mixed material may sometimes accumulate on one side of the mixing container due to improper design concept or operation parameter setting of the mixing equipment, which is called stratification or segregation. Stratification refers to the poor separation of one or more components in a powder mixture, which not only affects the flowability and packing factor of the material, but also may lead to a decrease in mixing efficiency, thereby affecting the quality of the final product. SUMMARY
[0004] To overcome the shortcomings of the prior art, the present application provides a mixing equipment for modified ABS plastic production, which solves the problems of inconvenient use and low mixing efficiency of existing mixing equipment.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of mixing equipment for modified ABS plastic production, including outer shell its characterized in that: the inside of the outer shell is connected with the mixing structure placed in the inside of storage tank through storage tank, and the mixing structure includes the mixing roller that penetrates storage tank, the outer portion of mixing roller is equipped with spiral broken ring, and the broken ring is equipped with several mixing plates, and one side of storage tank is equipped with three-phase asynchronous motor.
[0006] Preferably, the inside of the outer shell is provided with a support frame corresponding to the storage tank, the inside of the support frame is provided with a storage box penetrating the outer shell, and the inside of the outer shell is provided with grooves corresponding to each structure.
[0007] Preferably, the three-phase asynchronous motor is fixedly connected with a drive roller shaft penetrating the storage tank and the mixing plate on the side close to the storage tank, and the outer portion of the drive roller shaft is fixedly connected with a fixed sleeve fixedly connected with the support frame.
[0008] Preferably, two sides of the storage bin are fixedly connected with corresponding covers through telescopic rod devices.
[0009] Preferably, the storage bin is provided with a discharge port penetrating through the storage bin and corresponding to the storage box on the side away from the cover, and the discharge port is provided with a blocking plate fixedly connected with the storage box and penetrating through the discharge port.
[0010] The one or more technical solutions provided in the embodiments of the application have at least the following technical effects or advantages:
[0011] The mixing structure arranged in the shell body is used for mixing a plurality of raw materials in the storage box through the mixing roller, the rotation of the crushing ring disperses the raw materials, prevents caking, the mixing plate ensures uniform mixing, the shape of the crushing ring can also drive the movement of the internal raw materials, and the forward rotation of the three-phase asynchronous motor further ensures complete mixing of the raw materials.
[0012] Other advantages, objects and features of the present application will be described in the subsequent description, and to some extent, will be apparent to those skilled in the art based on the study of the following, or can be taught from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a three-dimensional schematic view of the mixing device for modified ABS plastic production of the present application;
[0014] Figure 2 is a three-dimensional schematic view of the internal main structure of the mixing device for modified ABS plastic production of the present application;
[0015] Figure 3 is another perspective view of the storage box of the mixing device for modified ABS plastic production of the present application;
[0016] Figure 4 is a three-dimensional schematic view of the mixing roller of the mixing device for modified ABS plastic production of the present application.
[0017] As shown in the figure:
[0018] 1, shell body;
[0019] 11, storage box; 12, three-phase asynchronous motor; 13, support frame; 14, storage box; 15, drive roller shaft; 16, fixed sleeve;
[0020] 111, telescopic rod device;
[0021] 2, mixing structure;
[0022] 21, mixing roller; 22, crushing ring; 23, mixing plate; 24, cover; 25, discharge port; 26, baffle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] It should be noted that the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs; the terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] As shown in Figure 1 and Figure 2 A mixing device for producing modified ABS plastic, comprising an outer shell 1, the inside of the outer shell 1 is connected with a mixing structure 2 placed inside the storage tank 11 through the storage tank 11, the inside of the outer shell 1 is provided with a support frame 13 connected with the storage tank 11, the inside of the support frame 13 is provided with a storage box 14 penetrating the outer shell 1, the inside of the outer shell 1 is provided with grooves corresponding to each structure, the mixing structure 2 comprises a mixing roller 21 penetrating the storage tank 1, the outside of the mixing roller 21 is sleeved with a spiral crushing ring 22, the crushing ring 22 is sleeved with a plurality of mixing plates 23, one side of the storage tank 11 is provided with a three-phase asynchronous motor 12.
[0027] In this embodiment, the mixing device 2 is integrated inside the outer housing 1, and the multiple raw materials in the storage tank 11 are uniformly mixed by the action of the mixing roller 21. In order to improve the mixing efficiency, the crushing ring 22 is specially designed, which can effectively disperse the raw materials and prevent the phenomenon of caking, and ensure the uniformity of the mixed materials. In addition, the mixing plate 23 can further ensure the uniform distribution of the mixed materials. The specific geometry of the crushing ring 22 helps to promote the dynamic movement of the internal raw materials, and the forward rotation of the three-phase asynchronous motor 12 further promotes the thorough mixing of the raw materials. Through these designs, the utility model aims to improve the mixing efficiency, ensure the quality and uniformity of the mixed materials, and meet the high standard requirements in industrial production.
[0028] As shown in Figure 3 and Figure 4 , the three-phase asynchronous motor 12 is fixedly connected with the drive roller shaft 15 which penetrates the storage tank 11 and the mixing plate 23, and the drive roller shaft 15 is externally sleeved with the fixed sleeve 16 which is fixedly connected with the support frame 13. The two sides of the storage tank 11 are fixedly connected with the corresponding cover 24 through the telescopic rod device 111, and the side away from the cover 24 is provided with the discharge port 25 which penetrates the storage tank 11 and corresponds to the storage box 14. The discharge port 25 is provided with the blocking plate 26 which is fixedly connected with the storage box 14 and penetrates the discharge port 25.
[0029] In this embodiment, the rotating power of the three-phase asynchronous motor 12 is transmitted through the drive roller shaft 15, which penetrates the storage tank 11 and is connected with the mixing plate 23, so as to drive the rotation of the mixing roller 21. The fixed sleeve 16 fixes the drive roller shaft 15 on the support frame 13, ensuring the stability and reliability of the transmission system. In order to facilitate the loading and protection of the raw materials, the two sides of the storage tank 11 are connected with the cover 24 through the telescopic rod device 111, and the cover 24 can be flexibly opened and closed to facilitate the feeding of raw materials and the protection of mixed materials. The other side of the storage tank 11 is provided with the discharge port 25 which penetrates the storage tank 11 and is connected with the storage box 14. The blocking plate 26 is fixed on the storage box 14 and penetrates the discharge port 25, which can prevent the leakage of mixed materials during the mixing process and ensure that the mixed materials can be completely mixed. When it is necessary to discharge the mixed materials, the blocking plate 26 can be removed or opened, so as to allow the mixed materials to flow smoothly into the storage box 14.
[0030] In use:
[0031] 1. Preparation:
[0032] Make sure that all power supplies and wiring connections are correct and safe.
[0033] 2. Raw material loading:
[0034] Open the lid 24 and pour the raw materials into the hopper 11.
[0035] Ensure the amount of raw materials added is moderate, not exceeding the maximum capacity of the hopper 11.
[0036] Close the lid 24 and ensure it is tightly sealed to prevent leakage or spillage of raw materials during mixing.
[0037] 3. Equipment Inspection:
[0038] Recheck the connection of key components such as the three-phase asynchronous motor 12, drive roller shaft 15, and mixing roller 21, ensuring that all components are tightly fastened and not loose.
[0039] Confirm that the discharge port 25 of the hopper 11 is unobstructed and the blocking plate 26 is in the closed position.
[0040] 4. Start the Mixing Equipment:
[0041] Start the three-phase asynchronous motor 12, which will transmit power to the drive roller shaft 15, which in turn drives the mixing roller 21 to start rotating.
[0042] Observe the operation of the mixing roller 21, crushing ring 22, and mixing plate 23 to ensure they are working normally without abnormal noise or vibration.
[0043] 5. Mixing Process:
[0044] The mixing roller 21 rotates in the hopper 11, achieving uniform mixing of raw materials through the coordinated action of the crushing ring 22 and mixing plate 23.
[0045] According to the properties of the raw materials and mixing requirements, set appropriate mixing time and speed.
[0046] During the mixing process, periodically check the mixing effect and adjust the mixing parameters if necessary.
[0047] 6. Mixing Complete:
[0048] Turn off the three-phase asynchronous motor 12 to stop the rotation of the mixing roller 21.
[0049] Open the blocking plate 26 to prepare for discharging the mixed material.
[0050] 7. Discharge Mixed Material:
[0051] Open the discharge port 25 to discharge the mixed material from the hopper 11 into the storage box 14.
[0052] Ensure that all mixed materials have been discharged and there is no residue in the hopper 11.
[0053] 8. Cleaning and Maintenance:
[0054] Clean the components such as the storage tank 11, the mixing roller 21, the crushing ring 22 and the mixing plate 23, and remove the residual raw materials.
[0055] Perform necessary maintenance on the equipment, check for wear and tear, and lubricate.
[0056] 9. Record and follow-up:
[0057] Record the parameters and results of this mixing for optimization in subsequent production.
[0058] Transfer the mixed materials to the next production step or package them.
[0059] Although the present application has been disclosed with reference to the preferred embodiments, it is not intended to limit the present application, and any person skilled in the art can make various modifications and modifications without departing from the spirit and scope of the present application, and therefore the protection scope of the present application should be defined by the claims.
Claims
1. A mixing device for producing modified ABS plastic, comprising an outer casing (1), characterized in that: The inside of the shell body (1) is connected with a mixing structure (2) placed inside the storage box (11) through the storage box (11), the mixing structure (2) comprises a mixing roller (21) penetrating through the storage box (11), the outside of the mixing roller (21) is sleeved with a spiral crushing ring (22), the crushing ring (22) is sleeved with a plurality of mixing plates (23), and one side of the storage box (11) is provided with a three-phase asynchronous motor (12).
2. The mixing device for producing modified ABS plastic according to claim 1, characterized in that: The inside of the shell body (1) is provided with a support frame (13) connected with the storage box (11) in correspondence, the inside of the support frame (13) is provided with a storage box (14) penetrating through the shell body (1), and the inside of the shell body (1) is provided with grooves corresponding to each structure.
3. The mixing device for producing modified ABS plastic according to claim 2, characterized in that: The three-phase asynchronous motor (12) is fixedly connected with a driving roller shaft (15) penetrating through the storage box (11) and the mixing plate (23) on the side close to the storage box (11), and the outside of the driving roller shaft (15) is sleeved with a fixed sleeve (16) fixedly connected with the support frame (13).
4. The mixing device for producing modified ABS plastic according to claim 1, characterized in that: The two sides of the storage box (11) are fixedly connected with corresponding covers (24) through the setting of telescopic rod devices (111).
5. The mixing device for producing modified ABS plastic according to claim 4, characterized in that: The side, away from the cover (24), of the storage box (11) is provided with a discharge port (25) penetrating through the storage box (11) and corresponding to the storage box (14), and the discharge port (25) is provided with a blocking plate (26) fixedly connected with the storage box (14) and penetrating through the discharge port (25).