Pressure maintaining machine with intelligent pressure monitoring function

Abstract

The utility model discloses a pressure maintaining machine with an intelligent pressure monitoring function, and relates to the technical field of pressure maintaining machines. The pressure maintaining machine with the intelligent pressure monitoring function comprises a workbench, a feeding mechanism used for feeding products, a transferring mechanism used for transferring the products, a rotating disc mechanism used for driving the products to move, a pressure maintaining mechanism used for maintaining the pressure of the products and a detecting mechanism used for detecting the conductivity of the products. The disqualified product transferring mechanism is used for transferring and discharging disqualified products on the rotating disc mechanism; the receiving mechanism is used for receiving the disqualified products; the discharging mechanism is used for discharging qualified products; through cooperative work of the feeding mechanism, the transferring mechanism, the pressure maintaining mechanism, the detecting mechanism, the unqualified product transferring mechanism and the discharging mechanism, automatic operation of the whole process of product feeding, transferring, pressure maintaining, detecting, unqualified product transferring and discharging is achieved, and the production efficiency and the product quality are improved; and through monitoring of the pressure sensor, stability and consistency of product quality are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field technology of pressure maintaining machine, especially a pressure maintaining machine with intelligent pressure monitoring. BACKGROUND

[0002] In the traditional pressure maintaining production process, usually rely on manual operation to carry out the feeding, transfer, pressure maintaining and detection etc.

[0003] The traditional pressure maintaining equipment has many deficiencies in the automation degree, detection comprehensiveness and unqualified product processing etc. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides a pressure maintaining machine with intelligent pressure monitoring, which realizes the automatic operation of the whole process of product feeding, transfer, pressure maintaining, detection, unqualified product transfer and discharging, improves the production efficiency and product quality, and accurately controls the pressure maintaining process through the monitoring of the pressure sensor to ensure the stability and consistency of product quality.

[0005] To achieve the above object, the utility model adopts the following technical scheme:

[0006] A pressure maintaining machine with intelligent pressure monitoring, comprising a workbench, a feeding mechanism for product feeding, a transfer mechanism for transferring products, a rotating disc mechanism for moving products, a pressure maintaining mechanism for pressure maintaining products, a detection mechanism for detecting the conductivity of products, an unqualified product transfer mechanism for transferring unqualified products on the rotating disc mechanism, a receiving mechanism for receiving unqualified products, and a discharging mechanism for discharging qualified products, the rotating disc mechanism is arranged on the workbench, the transfer mechanism, the pressure maintaining mechanism, the detection mechanism and the unqualified product transfer mechanism are distributed along the rotating direction of the rotating disc mechanism, the receiving mechanism is located beside the unqualified product transfer mechanism, the transfer mechanism is located between the feeding mechanism and the discharging mechanism, and the pressure maintaining mechanism is provided with a pressure sensor for monitoring pressure.

[0007] As a preferred scheme: the pressure maintaining mechanism further comprises a mounting base, a pressure maintaining driving cylinder and a pressure maintaining block, the mounting base is arranged on the workbench, the pressure maintaining driving cylinder is vertically arranged on the mounting base, and the pressure maintaining block is arranged on the output end of the pressure maintaining driving cylinder and can be lowered to press the upper surface of the product on the rotating disc mechanism; and the pressure sensor is arranged on the pressure maintaining block.

[0008] As a preferred scheme: the receiving mechanism comprises a receiving driving cylinder and a receiving plate, the receiving driving cylinder is arranged on the workbench, and the receiving plate is arranged on the output end of the receiving driving cylinder and can be lifted to correspond to the unqualified product moving mechanism.

[0009] As a preferred scheme: the transferring mechanism comprises a longitudinal driving assembly and a clamping cylinder, the longitudinal driving assembly is arranged on the workbench, and the clamping cylinder is arranged on the output end of the longitudinal driving assembly.

[0010] As a preferred scheme: the detecting mechanism comprises a lifting driving cylinder, a lifting slide plate and a detecting probe, the lifting slide plate is arranged on the output end of the lifting driving cylinder, and the detecting probe is arranged on the lifting slide plate and can be lowered to abut against the product on the rotating disc mechanism.

[0011] As a preferred scheme: the unqualified product moving mechanism comprises a longitudinal moving driving assembly, a vertical moving driving assembly and a clamping cylinder for clamping the product, the longitudinal moving driving assembly is arranged on the workbench, the vertical moving driving assembly is arranged on the output end of the longitudinal moving driving assembly, and the clamping cylinder is arranged on the output end of the vertical moving driving assembly.

[0012] As a preferred scheme: the feeding mechanism and the discharging mechanism both comprise a conveying driving motor and a conveying belt, and the conveying belt is arranged on the output end of the conveying driving motor.

[0013] Compared with the prior art, the pressure maintaining machine with intelligent pressure monitoring has obvious advantages and beneficial effects, specifically, according to the above technical scheme, through the cooperative work of the feeding mechanism, the transferring mechanism, the pressure maintaining mechanism, the detecting mechanism, the unqualified product moving mechanism and the discharging mechanism, the automatic operation of the whole process of product feeding, transferring, pressure maintaining, detecting, unqualified product transferring and discharging is realized, the production efficiency and product quality are improved, manual operation and human error are reduced, through the monitoring of the pressure sensor, the pressure maintaining process can be accurately controlled, the stability and consistency of the product quality are ensured, and efficient and reliable protection is provided for production.

[0014] To make the structure characteristics and functions of the utility model clearer, the utility model will be described in detail below by combining with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1The utility model discloses a kind of pressure maintaining machine with intelligent pressure monitoring, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0016] Figure 2 The utility model discloses a kind of transfer mechanism three-dimensional structure schematic diagram, as shown in the figure, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0017] Figure 3 The utility model discloses a kind of pressure maintaining mechanism three-dimensional structure schematic diagram, as shown in the figure, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0018] Figure 4 The utility model discloses a kind of detection mechanism three-dimensional structure schematic diagram, as shown in the figure, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0019] Figure 5 The utility model discloses a kind of unqualified product transfer mechanism three-dimensional structure schematic diagram, as shown in the figure, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0020] Figure 6 The utility model discloses a kind of material receiving mechanism three-dimensional structure schematic diagram, as shown in the figure, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0021] Figure mark explanation:

[0022] In the figure: 10, workbench;20, loading mechanism;30, transfer mechanism;31, longitudinal drive assembly;32, material clamping cylinder;40, rotation mechanism;50, pressure maintaining mechanism;51, mounting seat;52, pressure maintaining drive cylinder;53, pressure maintaining block;60, detection mechanism;61, lifting drive cylinder;62, lifting slide;63, detection probe;70, unqualified product transfer mechanism;71, longitudinal shift drive assembly;72, vertical shift drive assembly;73, clamping cylinder;80, material receiving mechanism;81, material receiving drive cylinder;82, material receiving plate;90, discharge mechanism. Specific implementation

[0023] The utility model discloses a kind of Figures 1 to 6 As shown in the figure, a kind of pressure maintaining machine with intelligent pressure monitoring, including workbench 10, for the product loading of loading mechanism 20, for the transfer mechanism 30 of product transfer, for the rotation mechanism 40 of product movement, for the pressure maintaining mechanism 50 of product pressure maintaining, for the detection mechanism 60 of product conductivity performance detection, for the unqualified product transfer mechanism 70 of rotation mechanism 40 on material, for the material receiving mechanism 80 of unqualified product, and for the discharge mechanism 90 of qualified product, wherein:

[0024] The rotation mechanism 40 is set on workbench 10, the transfer mechanism 30, the pressure maintaining mechanism 50, the detection mechanism 60 and the unqualified product transfer mechanism 70 are sequentially distributed along the rotation direction of rotation mechanism 40;The material receiving mechanism 80 is located unqualified product transfer mechanism 70 side;The transfer mechanism 30 is located between loading mechanism 20 and discharge mechanism 90;The pressure maintaining mechanism 50 has pressure sensor for monitoring pressure.

[0025] The feeding mechanism 20 feeds the product, the transfer mechanism 30 transfers the product on the feeding mechanism 20 to the turntable mechanism 40, the turntable mechanism 40 drives the product to move to the side of the pressure maintaining mechanism 50, the pressure maintaining mechanism 50 maintains the pressure of the product, the turntable mechanism 40 drives the product to move to the side of the detection mechanism 60, the detection mechanism 60 detects the conductive performance of the product, and the turntable mechanism 40 drives the product to move to the side of the unqualified product transfer mechanism 70, and the unqualified product transfer mechanism 70 transfers the unqualified product to the receiving mechanism 80.

[0026] The pressure maintaining machine with intelligent pressure monitoring realizes the automatic operation of the whole process of product feeding, transferring, pressure maintaining, detecting, unqualified product transferring and discharging through the cooperative work of the feeding mechanism 20, the transfer mechanism 30, the pressure maintaining mechanism 50, the detection mechanism 60, the unqualified product transfer mechanism 70 and the discharging mechanism 90, improves the production efficiency and product quality, reduces manual operation and human error, and can accurately control the pressure maintaining process through the monitoring of the pressure sensor, ensures the stability and consistency of the product quality, and provides efficient and reliable protection for production.

[0027] The feeding mechanism 20 and the discharging mechanism 90 both include a conveying drive motor and a conveying belt, and the conveying belt is installed on the output end of the conveying drive motor.

[0028] The feeding operation of the product is realized through the conveying drive motor and the conveying belt, which can stably and efficiently convey the product to the subsequent processing process, ensuring the continuity of production.

[0029] The feeding mechanism 20 provides the initial product supply for the whole pressure maintaining process, which is the prerequisite for subsequent pressure maintaining, detection and other steps.

[0030] The transfer mechanism 30 includes a longitudinal driving assembly 31 and a clamping cylinder 32, the longitudinal driving assembly 31 is installed on the workbench 10, and the clamping cylinder 32 is installed on the output end of the longitudinal driving assembly 31.

[0031] The cooperation of the longitudinal driving assembly 31 and the clamping cylinder 32 can accurately transfer the product on the feeding mechanism 20 to the turntable mechanism 40, realize the rapid and accurate transfer of the product between different stations, and improve the production efficiency.

[0032] The transfer mechanism 30 is a key mechanism for the circulation of the product between various processing stations, which ensures that the product can smoothly enter the turntable mechanism 40 for subsequent operations such as pressure maintaining.

[0033] The rotating disc mechanism 40 comprises a rotating driving motor and a rotating disc installed on the output end of the rotating driving motor, and the product is placed on the rotating disc; the product is sequentially moved to the pressure maintaining mechanism 50, the detection mechanism 60 and the unqualified product moving mechanism 70 and other different stations, so as to realize the orderly processing and detection of the product, save the manual operation and improve the automation degree of production.

[0034] The rotating disc mechanism 40 is the core carrier of product processing, so that each mechanism can work cooperatively to comprehensively process the product.

[0035] The pressure maintaining mechanism 50 further comprises a mounting seat 51, a pressure maintaining driving cylinder 52 and a pressure maintaining block 53, the mounting seat 51 is arranged on the workbench 10, the pressure maintaining driving cylinder 52 is vertically arranged on the mounting seat 51, and the pressure maintaining block 53 is installed on the output end of the pressure maintaining driving cylinder 52, and the pressure maintaining block 53 can be lowered to press on the upper surface of the product on the rotating disc mechanism 40; and the pressure sensor is arranged on the pressure maintaining block 53.

[0036] The pressure maintaining driving cylinder 52 drives the pressure maintaining block 53 to be lowered to press on the upper surface of the product on the rotating disc mechanism 40, the pressure is monitored through the pressure sensor, the pressure in the pressure maintaining process can be accurately controlled, and the quality standard required by the product after pressure maintaining can be ensured.

[0037] The pressure maintaining mechanism 50 is an important link for ensuring the product quality, and the effect of pressure maintaining directly affects the performance and quality of the product.

[0038] The detection mechanism 60 comprises a lifting driving cylinder 61, a lifting slide plate 62 and a detection probe 63, the lifting slide plate 62 is installed on the output end of the lifting driving cylinder 61, and the detection probe 63 is installed on the lifting slide plate 62, and the detection probe 63 can be lowered to abut against the product on the rotating disc mechanism 40.

[0039] The lifting driving cylinder 61 drives the lifting slide plate 62 and the detection probe 63 to be lowered to abut against the product on the rotating disc mechanism 40, so that the conductivity of the product can be accurately detected, and the quality problem of the product can be found in time, thereby providing a basis for subsequent unqualified product processing.

[0040] The detection mechanism 60 cooperates with the pressure maintaining mechanism 50 to comprehensively detect the quality of the product, so that only the qualified product can enter the next process.

[0041] The unqualified product moving mechanism 70 comprises a longitudinal moving driving assembly 71, a vertical moving driving assembly 72 and a clamping cylinder 73 for clamping the product, the longitudinal moving driving assembly 71 is installed on the workbench 10, the vertical moving driving assembly 72 is installed on the output end of the longitudinal moving driving assembly 71, and the clamping cylinder 73 is installed on the output end of the vertical moving driving assembly 72.

[0042] The longitudinal driving assembly 31, the longitudinal moving driving assembly 71 and the vertical moving driving assembly 72 all comprise a driving motor, a screw rod and a sliding seat, the screw rod is installed on the output end of the driving motor, and the screw rod is rotationally matched with the sliding seat.

[0043] The lifting driving cylinder 61 drives the lifting slide plate 62 and the detection probe 63 to descend and abut against the product on the turntable mechanism 40, the conductive performance of the product can be accurately detected, the quality problem of the product can be found in time, and basis is provided for subsequent unqualified product processing.

[0044] The unqualified product moving mechanism 70 cooperates with the detection mechanism 60 to comprehensively detect the quality of the product, and ensures that only qualified products can enter the next process.

[0045] The material receiving mechanism 80 comprises a material receiving driving cylinder 81 and a material receiving plate 82, the material receiving driving cylinder 81 is installed on the workbench 10, and the material receiving plate 82 is installed on the output end of the material receiving driving cylinder 81; the material receiving plate 82 can be lifted and lowered and correspond to the unqualified product moving mechanism 70.

[0046] The material receiving driving cylinder 81 drives the material receiving plate 82 to be lifted and lowered and correspond to the unqualified product moving mechanism 70, so that the unqualified product moving mechanism 70 is convenient to receive the unqualified product transferred by the unqualified product moving mechanism 70, and subsequent processing and statistics of the unqualified product are facilitated.

[0047] The material receiving mechanism 80 and the unqualified product moving mechanism 70 are closely matched, and the collection and storage of the unqualified product are completed.

[0048] The use method and principle of the pressure maintaining machine with intelligent pressure monitoring are as follows:

[0049] The feeding mechanism feeds the product, the transfer mechanism transfers the product on the feeding mechanism to the turntable mechanism; the turntable mechanism drives the product to move to the side of the pressure maintaining mechanism, the pressure maintaining mechanism maintains the pressure of the product; the turntable mechanism drives the product to move to the side of the detection mechanism, the detection mechanism detects the conductive performance of the product; the turntable mechanism drives the product to move to the side of the unqualified product moving mechanism, and the unqualified product moving mechanism transfers the unqualified product to the material receiving mechanism.

[0050] The design emphasis of the utility model lies in that the pressure maintaining machine with intelligent pressure monitoring realizes automatic operation of the whole process of product feeding, transfer, pressure maintaining, detection, unqualified product transfer and discharging through the cooperative work of the feeding mechanism, the transfer mechanism, the pressure maintaining mechanism, the detection mechanism, the unqualified product moving mechanism and the discharging mechanism, improves production efficiency and product quality, reduces manual operation and human error, can accurately control the pressure maintaining process through the monitoring of the pressure sensor, ensures the stability and consistency of product quality, and provides efficient and reliable protection for production.

[0051] The above merely describes the preferred embodiment of the present application, and is not intended to limit the technical scope of the present application in any way. Any minor modification, equivalent change and modification made according to the technical essence of the present application shall still fall within the scope of the technical scheme of the present application.

Claims

1. A pressure maintenance machine with intelligent pressure monitoring, characterized by: The device comprises a workbench, a feeding mechanism for feeding products, a transfer mechanism for transferring products, a rotating disc mechanism for moving products, a pressure maintaining mechanism for maintaining pressure of products, a detection mechanism for detecting conductive performance of products, an unqualified product transfer mechanism for transferring unqualified products on the rotating disc mechanism, a receiving mechanism for receiving unqualified products, and an output mechanism for outputting qualified products.

2. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The pressure maintaining mechanism further comprises a mounting base, a pressure maintaining driving cylinder, and a pressure maintaining block.

3. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The receiving mechanism comprises a receiving driving cylinder and a receiving plate.

4. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The transfer mechanism comprises a longitudinal driving assembly and a clamping cylinder.

5. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The detection mechanism comprises a lifting driving cylinder, a lifting slide plate, and a detection probe.

6. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The unqualified product transfer mechanism comprises a longitudinal transfer driving assembly, a vertical transfer driving assembly, and a clamping cylinder for clamping products.

7. The pressure maintaining machine with intelligent pressure monitoring according to claim 1, characterized in that: The feeding mechanism and the output mechanism each comprise a conveying driving motor and a conveying belt.

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