Drain centralized treatment device of steam setting machine
By designing a centralized condensate treatment device for steam setting machines, the problem of damage to the condensate system caused by condensate was solved. This device enables impurity filtration, temperature and pressure monitoring, ensuring safe and efficient operation of the equipment and reducing maintenance costs.
Patent Information
- Application Number
- CN202520617746.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Condensate generated during the heating process of steam setting machines can damage and leak the drainage system, which is difficult to effectively handle with existing technologies.
A centralized dehumidification treatment device for a steam setting machine was designed, including components such as a water storage chamber, filter plate, heat exchange plate, temperature detector, and pressure valve, which are used to filter impurities, monitor temperature and pressure, and ensure the safe and efficient operation of the system.
It effectively removes impurities from cooling water, monitors temperature and pressure, prevents equipment damage, extends equipment life, reduces maintenance costs, and improves operating efficiency.
Smart Images

Figure CN223814472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steam setting machine technical field, concretely is a steam setting machine drainage centralized processing device. BACKGROUND
[0002] Steam setting machine mainly produces high temperature steam through the steam generator installed inside, these steam are sent into the setting box inside, and the cloth or other materials entering are heated and setting treatment.
[0003] Steam heating is one of the most effective and most economical heat sources in the production process of steam setting machine, but the condensate water produced in the heating process of steam setting machine, because the temperature is very high in the pipeline discharge process, the steam produced at the same time of discharging the condensate water can cause the drainage not smooth failure, make the drainage system damage and leakage. UTILITY MODEL CONTENT
[0004] (I) the technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a steam setting machine drainage centralized processing device, and the problems in the background art are solved.
[0006] (II) technical scheme
[0007] In order to realize the above object, the utility model is realized by the following technical scheme: a steam setting machine drainage centralized processing device, including device base, the device base is equipped with water storage cavity, the device base top is equipped with two water pipes, the water pipe is communicated with the upper wall of water storage cavity one side, the water storage cavity is equipped with the filter plate of detachable, the filter plate is horizontally arranged, the filter plate is equipped with a plurality of array distribution filter groove, the filter groove is communicated up and down, the device base outer end face one side lower part is fixedly provided with the water drainer, the water drainer one end extends to the water storage cavity, the water storage cavity one side and located in the water storage cavity is equipped with the water outlet of opening inwards, the upper wall of water storage cavity one side is equipped with the cover plate groove of opening outward, the cover plate groove is installed with the cover plate of overturning.
[0008] Preferably, the water storage cavity is inserted with heat exchange plate, and one end of the heat exchange plate penetrates through the side wall of the water storage cavity and extends outward.
[0009] Preferably, the device base one side and located below the heat exchange plate is fixedly provided with the temperature detector of circular, and the detection head of the temperature detector extends to the inside of the heat exchange plate for monitoring.
[0010] Preferably, the front end of the water discharger is communicated with a plurality of arrayed water discharge valves, the front end of the water discharge valve is communicated with a water discharge pipe for cooling water output effect, and the top end of the water discharge pipe is provided with a water discharge valve for control adjustment.
[0011] Preferably, the outer end face of the water supply pipe on one side is provided with an adjusting sleeve, the adjusting sleeve is internally provided with an air pressure valve, the air pressure valve is communicated with the inside of the water supply pipe through a bottom air hole, and the top end of the water supply pipe is provided with a control switch.
[0012] Preferably, the top end of the device base is fixed with a steam exhaust base, the steam exhaust base is internally provided with a steam exhaust pipe with an upward opening, and the steam exhaust pipe is provided with a steam exhaust valve on the side for control effect.
[0013] (Three) beneficial effects
[0014] The utility model provides a kind of steam setting machine drainage centralized processing device.It has the following beneficial effects:
[0015] 1, the filter plate and the filter groove thereon of the present scheme can effectively remove the fine particles, sediments and other insoluble impurities mixed in the cooling water, ensure the cleanliness of the cooling water, prolong the service life of the subsequent equipment, and reduce the maintenance cost.
[0016] 2, the present scheme can quickly respond when the pressure abnormally rises through pressure sensing element and corresponding pressure release mechanism, release excess air pressure by automatically opening pressure release port, ensure that the internal pressure of system is maintained within safe range, and enhance the ability of device to deal with emergency. DRAWINGS
[0017] Figure 1 It is the appearance structure schematic view of the utility model;
[0018] Figure 2 It is the front view structure schematic view of the utility model;
[0019] Figure 3 It is the internal structure schematic view of the utility model;
[0020] Figure 4 It is the internal structure schematic view of the utility model; Figure 2 It is the sectional view of the utility model in A-A direction.
[0021] In the figure: 101, device base; 102, temperature detector; 103, drain pipe; 104, drain valve; 105, drain; 106, cover plate; 107, cover plate groove; 108, water delivery pipe; 109, control switch; 110, adjusting sleeve; 111, air pressure valve; 112, exhaust pipe; 113, exhaust valve; 115, exhaust base; 116, heat exchange plate; 117, filter groove; 118, water storage cavity; 119, filter plate; 120, drain. DETAILED DESCRIPTION
[0022] The utility model embodiment provides a kind of steam setting machine drainage centralized processing device, as shown in Figures 1-4 It includes device base 101, and device base 101 is equipped with water storage cavity 118, and two water delivery pipes 108 are communicated at the top of device base 101, and water delivery pipe 108 is communicated with the upper wall of water storage cavity 118 on one side, and detachable filter plate 119 is installed in water storage cavity 118, and filter plate 119 is horizontally arranged, and filter plate 119 is equipped with a plurality of array distribution filter grooves 117, and filter groove 117 is communicated from top to bottom, and drain 105 is fixed on the lower side of the outer end surface of device base 101, and drain 105 extends to water storage cavity 118, and drain 120 with opening inward is communicated in the side of water storage cavity 118 and located in water storage cavity 118, and cover plate groove 107 with opening outward is equipped on the upper wall of water storage cavity 118 on one side, and cover plate 106 that can be turned over is installed in cover plate groove 107.
[0023] It should be noted that drain 120 is used to guide the concentrated cooling water in water storage cavity 118 to discharge, and cover plate 106 plays the role of closing and opening, and temperature controller is arranged at the bottom of water storage cavity 118, and plays the role of cooling.
[0024] It should be further noted that filter plate 119 plays the role of filtering as a whole, and can remove impurities mixed in the cooling water input in water delivery pipe 108, and these impurities mainly include fine particles generated in the steam setting process, sediments and other insoluble substances entering with cooling water, and cooling water can flow smoothly through a plurality of array distribution filter grooves 117 on filter plate 119, while impurities are effectively blocked on the upper surface of filter plate 119, which is convenient for subsequent overall disassembly and cleaning work.
[0025] Further, heat exchange plate 116 is inserted in water storage cavity 118, and one end of heat exchange plate 116 penetrates through the side wall of water storage cavity 118 and extends outward.
[0026] Further, temperature detector 102 is fixed on the side of device base 101 and located below heat exchange plate 116, and the detection head of temperature detector 102 extends to the inside of heat exchange plate 116 for monitoring.
[0027] It needs to be further explained that the temperature detector 102 is used to monitor the temperature in the heat exchange plate 116, to monitor and measure the cooling water temperature in the water storage cavity 118 in real time, and the temperature detector 102 is provided with a temperature alarm device to ensure that the cooling water is kept within the appropriate temperature range, thereby improving the operation efficiency and shaping quality of the steam setting machine. When the cooling water temperature is too high, the alarm device built-in the temperature detector 102 can send out an alarm or signal in time after detecting that the temperature reaches the set threshold, reminding the operator to take corresponding measures such as increasing the cooling water flow, adjusting the cooling system or stopping for maintenance, so as to prevent equipment damage or poor shaping effect caused by too high temperature.
[0028] Further, the front end of the water drain device 105 is provided with a plurality of arrayed water drain valves 104, the front end of the water drain valve 104 is provided with a water drain pipe 103 which has a cooling water output effect, and the top end of the water drain pipe 103 is provided with the water drain valve 104 which has a control and adjustment effect.
[0029] Further, the outer end face of the water supply pipe 108 on one side is provided with an adjusting sleeve 110, the adjusting sleeve 110 is provided with an air pressure valve 111, the air hole at the bottom of the air pressure valve 111 is communicated with the inside of the water supply pipe 108, and the top end of the water supply pipe 108 is provided with a control switch 109.
[0030] It needs to be explained that the air pressure valve 111 is provided with a pressure sensing element for monitoring the internal pressure change of the water supply pipe 108.
[0031] It is worth further explaining that the control switch 109 has a general control and communication effect, when the cooling water input through the water supply pipe 108 is vaporized due to temperature, the pressure sensing element in the air pressure valve 111 will detect this change, if the pressure exceeds the preset safety threshold, the air pressure valve 111 will automatically open to release the excess pressure, to prevent damage to the steam setting machine and its water drainage and treatment device caused by overpressure.
[0032] Further, the top end of the device base 101 is fixed with a steam exhaust base 115, the steam exhaust base 115 is provided with a steam exhaust pipe 112 which is open upward, and the side of the steam exhaust pipe 112 is provided with a steam exhaust valve 113 which has a control effect.
[0033] It needs to be further explained that the bottom of the steam exhaust pipe 112 extends into the water storage cavity 118 for communication, the bottom of the steam exhaust base 115 is provided with a pressure sensing element, the sensing head of the pressure sensing element extends into the water storage cavity 118 for monitoring the pressure change in the water storage cavity 118, when the internal pressure of the water storage cavity 118 abnormally rises and exceeds the preset safety range, the steam exhaust valve 113 can be controlled to start and open the steam exhaust pipe 112, so as to adjust the air pressure in the water storage cavity 118 by discharging excess air pressure.
[0034] When using the present scheme, first, the device base 101 is stably placed in the workshop at a suitable working position, and the water supply pipe 108 is stably connected with the cooling water discharge pipeline of the steam setting machine, and the cooling water of the steam setting machine is input into the water storage cavity 118 through the water supply pipe 108, wherein the fine particles, sediments and other insoluble impurities are effectively intercepted on the upper surface of the filter plate 119, and the clean cooling water continues to flow downward, enters the lower area of the water storage cavity 118 through the filter groove 117, and the filtering process not only ensures the cleanliness of the cooling water, but also prolongs the service life of the subsequent equipment and reduces the maintenance cost caused by impurity accumulation.
[0035] At this time, the temperature controller inside the water storage cavity 118 starts to work and plays a role in cooling the water temperature.
[0036] With the circulation of the cooling water in the water storage cavity 118, the temperature sensor temperature detector 102 continuously monitors and records the temperature of the cooling water, and once the temperature exceeds the preset safety threshold, the temperature alarm device will start immediately and send an alarm signal to remind the operator to take cooling measures, such as increasing the flow of cooling water, adjusting the parameters of the temperature controller or temporarily stopping for maintenance, so as to prevent the equipment from being damaged by overheating or affecting the setting effect.
[0037] When the internal pressure of the water storage cavity 118 abnormally rises due to various reasons, the pressure sensing element at the bottom of the steam discharge base 115 will quickly respond, and the steam discharge pipe 112 will be automatically opened through the exhaust valve 113 to release the excess pressure, so as to ensure that the internal pressure of the system is maintained within a safe range. This design not only improves the safety of the device, but also enhances its ability to respond to emergencies.
[0038] At the same time, when the cooling water input through the water supply pipe 108 increases the internal pressure due to temperature vaporization, the pressure sensing element in the air pressure valve 111 will detect this change, and if the pressure exceeds the preset safety threshold, the air pressure valve 111 will automatically open to release the excess pressure, preventing damage to the steam setting machine and its drainage concentration treatment device caused by overpressure.
[0039] When the cooling water cooling work is completed, the cooling water is input through the drain outlet 120 of the water drain 105, and the drain valve 104 at the corresponding position of the drain pipe 103 is started, and the cooled cooling water is output outward through the drain pipe 103, realizing the recycling effect of the cooling water of the steam setting machine.
[0040] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A centralized treatment device for condensate from a steam setting machine, comprising a device base (101), characterized in that: The device base (101) is provided with a water storage chamber (118). Two water supply pipes (108) are connected to the top of the device base (101). The water supply pipes (108) are connected to one side of the upper wall of the water storage chamber (118). A filter plate (119) is installed in the water storage chamber (118). The filter plate (119) is provided with a plurality of arrayed filter grooves (117). The filter grooves (117) are connected vertically. A drainer (105) is fixedly provided on one side of the outer end face of the seat (101). One end of the drainer (105) extends into the water storage cavity (118). A drain outlet (120) with an inward opening is provided on one side of the water storage cavity (118) and located inside the water storage cavity (118). A cover plate groove (107) with an outward opening is provided on one side of the upper wall of the water storage cavity (118). A cover plate (106) that can be flipped is installed in the cover plate groove (107).
2. The steam setting machine condensate collection and treatment device according to claim 1, characterized in that: A heat exchange plate (116) is inserted into the water storage cavity (118), and one end of the heat exchange plate (116) passes through one side wall of the water storage cavity (118) and extends outward.
3. The steam setting machine condensate collection and treatment device according to claim 2, characterized in that: A circular temperature detector (102) is fixedly provided on one side of the device base (101) and below the heat exchange plate (116). The probe of the temperature detector (102) extends into the heat exchange plate (116) for monitoring.
4. The steam setting machine condensate collection and treatment device according to claim 1, characterized in that: The drainer (105) has a plurality of arrayed drain valves (104) connected to its front end. The drain valves (104) have a drain pipe (103) connected to their front ends. The drain pipe (103) has a drain valve (104) installed at its top end for control and regulation.
5. The steam setting machine condensate collection and treatment device according to claim 1, characterized in that: An adjusting sleeve (110) is fitted on one side of the outer end face of the water supply pipe (108) on both sides. An air pressure valve (111) is provided inside the adjusting sleeve (110). The air hole at the bottom of the air pressure valve (111) is connected to the inside of the water supply pipe (108). A control switch (109) is installed and connected to the top of the water supply pipe (108).
6. The steam setting machine condensate collection and treatment device according to claim 1, characterized in that: A venting base (115) is fixed to one side of the top of the device base (101). The venting base (115) is provided with an upward-opening venting pipe (112). An exhaust valve (113) for control is installed on the side of the venting pipe (112).