Aluminum ingot heating device
By designing the placement basket and lifting structure of the aluminum ingot heating device, the safety hazards of manually removing high-temperature aluminum ingots were solved, and a safe and reliable aluminum ingot removal process was achieved.
Patent Information
- Application Number
- CN202520295458.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The temperature of the aluminum ingots is extremely high after heating, and manually removing them poses a great safety hazard, which could easily cause the ingots to fall or cause injury to equipment and personnel.
An aluminum ingot heating device was designed, including a heating base, a heating furnace body, a placement basket, and a lifting structure. The placement basket is automatically lifted by components such as an electric push rod and a rotating shaft, avoiding direct entry into the high-temperature environment.
This reduced safety hazards, prevented aluminum ingots from falling, and protected the safety of aluminum ingots, equipment, and personnel.
Smart Images
Figure CN223814951U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium ingot heating equipment technical field especially relates to a kind of aluminium ingot heating device. BACKGROUND
[0002] In the field of aluminum processing, the heating treatment of aluminum ingot is a key process. In the prior art, a heating furnace is generally used to heat the aluminum ingot. This method meets the basic needs of aluminum ingot heating to some extent. The heating furnace generates heat through its internal heating elements and uses the principle of heat transfer to raise the temperature of the aluminum ingot, thereby achieving the required processing temperature.
[0003] However, with the development of production processes and the increasing demand for safe production, this traditional heating furnace heating method gradually exposes some problems. The most prominent one is that after the aluminum ingot completes heating in the heating furnace, due to the extremely high temperature, it brings great safety hazards to the subsequent removal operation. When manually removing the high-temperature aluminum ingot, the staff faces the risk of being scalded. Even if some protective measures are taken, such as wearing gloves, the difficulty and risk of operation are still high in a high-temperature environment. Moreover, improper operation during the manual removal process may cause the aluminum ingot to fall, which not only damages the aluminum ingot but also may cause harm to surrounding equipment and personnel. SUMMARY
[0004] The utility model aims at solving the problem that the existing aluminum ingot completes heating in the heating furnace, due to the extremely high temperature, which brings great safety hazards to the subsequent removal operation, and when manually removing the high-temperature aluminum ingot, the staff faces the risk of being scalded. Even if some protective measures are taken, such as wearing gloves, the difficulty and risk of operation are still high in a high-temperature environment. The utility model provides an aluminum ingot heating device to solve the above-mentioned problems.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] An aluminum ingot heating device includes a heating base placed on the ground, a heating furnace body, the heating furnace body is placed directly above the heating base, the top end of the heating furnace body is provided with a threaded top cover, the inner wall bottom end of the heating furnace body is fixedly connected with uniformly distributed placement pads, the placement pads are provided with a placement basket that can withstand high temperature and place the aluminum ingot into the heating furnace body, the outer wall of the heating base is provided with a fixed seat on both sides, the fixed seat is provided with a lifting structure that can take out the placement basket.
[0007] Preferably, the top end of the placement basket is fixedly connected with symmetrically distributed connecting plates, the outward outer wall top end of the connecting plates is fixedly connected with a slide column, the end of the slide column away from the connecting plate is fixedly connected with a connecting seat.
[0008] Preferably, the top end of the heating furnace body is provided with symmetrically distributed U-shaped grooves, and the slide column is in sliding connection with the U-shaped grooves.
[0009] Preferably, the lifting structure comprises symmetrically distributed electric push rods, rotating shafts, connecting blocks, fixing shafts, rotating blocks, threaded columns and locking nuts, the electric push rods are fixedly connected with the top end of the fixing seat, the rotating shafts penetrate through the outer walls of the telescopic rods of the electric push rods and are in rotating connection, and the outer walls of one end of the connecting blocks are fixedly connected with both ends of the rotating shafts.
[0010] Preferably, the fixing shafts are fixedly connected with the outer walls of the other end of the connecting blocks, the rotating blocks are in sliding connection with the fixing shafts, the threaded columns are fixedly connected with the outer walls of the rotating blocks, and the locking nuts are in threaded connection with the threaded columns.
[0011] Preferably, the connecting seat is provided with a limiting groove penetrating through the connecting seat.
[0012] Compared with the prior art, the aluminum ingot heating device has the following beneficial effects:
[0013] In use, the aluminum ingot heated in the placing basket can be lifted out of the heating furnace body by the lifting structure, so that the aluminum ingot can work in a normal temperature environment, thereby greatly reducing the occurrence of safety hazards, and the placing basket can be taken away as a whole, so that the aluminum ingot can be prevented from falling and damage or injury to surrounding equipment and personnel can be greatly avoided. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 Fig. 1 is a perspective view of the aluminum ingot heating device;
[0015] Figure 2 Fig. 2 is a perspective view of the internal structure of the aluminum ingot heating device;
[0016] Figure 3 Fig. 3 is a perspective view of the placing basket of the aluminum ingot heating device;
[0017] Figure 4 Fig. 4 is a perspective view of the lifting structure of the aluminum ingot heating device.
[0018] In the drawings: 1, heating base; 2, heating furnace body; 3, top cover; 4, placing pad; 5, placing basket; 6, fixing seat; 7, lifting structure; 8, connecting plate; 9, slide column; 10, connecting seat; 11, U-shaped groove; 12, electric push rod; 13, rotating shaft; 14, connecting block; 15, fixing shaft; 16, rotating block; 17, threaded column; 18, locking nut; 19, limiting groove. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] With reference to Figures 1-4 The aluminum ingot heating device comprises a heating base 1 placed on the ground, a heating furnace body 2, the heating furnace body 2 is placed directly above the heating base 1, a threaded top cover 3 is arranged at the top end of the heating furnace body 2, uniformly distributed placing pads 4 are fixedly connected to the inner wall bottom end of the heating furnace body 2, placing baskets 5 capable of resisting high temperature and placing aluminum ingots into the heating furnace body 2 are arranged on the placing pads 4, fixed seats 6 are formed on the two sides of the outer wall of the heating base 1, and lifting structures 7 capable of taking out the placing baskets 5 are arranged on the fixed seats 6.
[0021] It should be noted that the heating base 1, the heating furnace body 2 and the electric push rod 12 are prior art, and the specific model and specifications need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the prior art in the field, and thus is not described in detail.
[0022] Further, the top end of the placing basket 5 is fixedly connected with symmetrically distributed connecting plates 8, the outward outer wall top end of the connecting plate 8 is fixedly connected with a slide column 9, and the end of the slide column 9 away from the connecting plate 8 is fixedly connected with a connecting seat 10.
[0023] The bottom end and the outer wall of the placing basket 5 are both provided with uniformly distributed through openings, so that the aluminum ingots placed on the placing basket 5 can be fully heated at high temperature.
[0024] Further, the top end of the heating furnace body 2 is provided with symmetrically distributed U-shaped grooves 11, and the slide column 9 is in sliding connection with the U-shaped grooves 11.
[0025] The U-shaped grooves 11 mainly play the role of facilitating the taking out of the placing basket 5, and can also release the pressure of the inner wall of the heating furnace body 2.
[0026] Further, the lifting structure 7 comprises symmetrically distributed electric push rods 12, rotating shafts 13, connecting blocks 14, fixed shafts 15, rotating blocks 16, threaded columns 17 and locking nuts 18, the top end of the electric push rod 12 is fixedly connected with the fixed seat 6, the rotating shaft 13 penetrates through the outer wall of the telescopic rod of the electric push rod 12 and is in rotating connection, and the outer wall of one end of the connecting block 14 is fixedly connected with both ends of the rotating shaft 13.
[0027] Wherein, the lifting structure 7 is through the threaded column 17 is connected with the connecting seat 10 upper limit groove 19, start the electric push rod 12, the electric push rod 12 is pushed up simultaneously to the rotating shaft 13, the rotating shaft 13 drives the connecting block 14 to move up, the connecting block 14 drives the fixed shaft 15 to move up, the fixed shaft 15 drives the rotating block 16 and the threaded column 17 to move up, the threaded column 17 drives the fixed seat 6 to move, the fixed seat 6 drives the placement basket 5 to move up until completely removed from the heating furnace body 2.
[0028] Further, the fixed shaft 15 is fixedly connected with the outer wall of the other end of the connecting block 14, the rotating block 16 is slidably connected with the fixed shaft 15, the threaded column 17 is fixedly connected with the outer wall of the rotating block 16, and the locking nut 18 is threadedly connected with the threaded column 17.
[0029] Wherein, when the placement basket 5 is placed into the heating furnace body 2, the threaded column 17 is connected with the limit groove 19 on the connecting seat 10, and the diameter of the locking nut 18 is greater than the diameter of the limit groove 19.
[0030] Further, the limit groove 19 is formed through the connecting seat 10.
[0031] Wherein, the width of the threaded column 17 is matched with the width of the limit groove 19, so that the threaded column 17 can enter the limit groove 19.
[0032] Working principle: when using the device, first, the aluminum ingot is placed on the placement basket 5, then the sliding column 9 at the edge of the placement basket 5 is aligned with the U-shaped groove 11 and inserted into the connecting seat 10, then heating work is carried out, after the heating is completed, the threaded column 17 is connected with the limit groove 19 on the connecting seat 10, then the electric push rod 12 is started, the electric push rod 12 pushes the rotating shaft 13 up at the same time, the rotating shaft 13 drives the connecting block 14 to move up, the connecting block 14 drives the fixed shaft 15 to move up, the fixed shaft 15 drives the rotating block 16 and the threaded column 17 to move up, the threaded column 17 drives the fixed seat 6 to move, the fixed seat 6 drives the placement basket 5 to move up until completely removed from the heating furnace body 2, thereby greatly reducing the occurrence of safety hazards, the placement basket 5 is taken away as a whole, the aluminum ingot can be prevented from falling, and damage to the aluminum ingot or harm to surrounding equipment and personnel is greatly avoided.
[0033] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. An aluminum ingot heating device comprising a heating base (1) placed on the ground, a heating furnace body (2), characterized in that, The heating furnace body (2) is placed above the heating base (1), the top end of the heating furnace body (2) is provided with a threaded top cover (3), the inner wall bottom end of the heating furnace body (2) is fixedly connected with uniformly distributed placement pads (4), the placement pads (4) are provided with placement baskets (5) capable of resisting high temperature and placing aluminum ingots into the heating furnace body (2), the outer wall of the heating base (1) is provided with fixed seats (6) on both sides, and the fixed seats (6) are provided with lifting structures (7) capable of taking out the placement baskets (5).
2. The aluminum ingot warming device according to claim 1, characterized by The top end of the placement basket (5) is fixedly connected with symmetrically distributed connecting plates (8), the outward outer wall top end of the connecting plate (8) is fixedly connected with a sliding column (9), and one end of the sliding column (9) away from the connecting plate (8) is fixedly connected with a connecting seat (10).
3. The aluminum ingot warming apparatus according to claim 2, characterized by The top end of the heating furnace body (2) is provided with symmetrically distributed U-shaped grooves (11), and the sliding column (9) is in sliding connection with the U-shaped grooves (11).
4. The aluminum ingot warming apparatus according to claim 1, characterized by The lifting structure (7) comprises symmetrically distributed electric push rods (12), rotating shafts (13), connecting blocks (14), fixed shafts (15), rotating blocks (16), threaded columns (17) and locking nuts (18), the top end of the electric push rod (12) is fixedly connected with the fixed seat (6), the rotating shaft (13) penetrates the outer wall of the telescopic rod of the electric push rod (12) and is in rotary connection, and the outer wall of one end of the connecting block (14) is fixedly connected with both ends of the rotating shaft (13).
5. The aluminum ingot warming apparatus according to claim 4, wherein The other end of the connecting block (14) is fixedly connected with the fixed shaft (15), the rotating block (16) is in sliding connection with the fixed shaft (15), the threaded column (17) is fixedly connected with the outer wall of the rotating block (16), and the locking nut (18) is in threaded connection with the threaded column (17).
6. The aluminum ingot warming apparatus according to claim 2, wherein The connecting seat (10) is provided with a limiting groove (19) penetrating the connecting seat (10).