Detection device for ceramic tile production
By combining a laser rangefinder and a power mechanism, the problems of accuracy and efficiency in ceramic tile size detection have been solved, enabling automated detection of large-sized and uneven tiles and improving detection accuracy and efficiency.
Patent Information
- Application Number
- CN202423223047.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing technologies, it is difficult to accurately measure the size of ceramic tiles, especially large or uneven tiles, and there is a risk of cumulative error. In particular, it is difficult to measure the full length or full width of large tiles, and calipers are inaccurate.
The detection device, which uses a laser rangefinder and a power mechanism, includes a moving detection platform, a rectangular ring plate, an electric actuator, and a control box. It uses the laser rangefinder to scan the width and length of ceramic tiles, and combines this with a display panel and an alarm to achieve automated detection.
It achieves high-precision scanning detection of the width and length of ceramic tiles, can detect side deformation, and has an alarm to indicate errors, improving detection efficiency and accuracy. It is suitable for tiles of various sizes and surface conditions.
Smart Images

Figure CN223815075U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic tile processing technical field especially relates to a detection device for ceramic tile production. BACKGROUND
[0002] Ceramic tile is by clay and other inorganic nonmetal raw material, the plate shape or block shape ceramic product for decorating and protecting the wall and ground of building, structure for the process production, is used to decorate and protect the wall and ground of building, structure. The size detection is the important step for ensuring product quality to meet the standard after ceramic tile production. At present, the common width and length size detection mode is: the ceramic tile is placed steadily on a flat workbench, and the length and width of the ceramic tile are measured directly by manual use of vernier caliper or digital caliper. This kind of mode is usually designed for smaller size measurement, for large size ceramic tile, the full length or full width can not be measured directly, in order to measure larger size, the operator can try to measure segmentally and then add, which increases the risk of cumulative error, if the ceramic tile surface is uneven or has decorative pattern, the measuring claw of the caliper can not be completely matched with the ceramic tile surface, leading to inaccurate reading. SUMMARY
[0003] The utility model aims at solving the prior art's insufficient, and provides a detection device for ceramic tile production.
[0004] The utility model discloses a detection device for ceramic tile production, including the base, the base top is equipped with the detection platform that removes, is equipped with the first power mechanism that drives the detection platform removal in the base, is equipped with the positioning slot in the detection platform top, the base top one end is equipped with the rectangular ring board that removes up and down, the base is embedded with the electric push rod that drives the rectangular ring board to lift, and the first laser range finder for detecting the width size of ceramic tile is removed and is equipped with respectively in the two wide edges of the rectangular ring board top, and the second laser range finder for detecting the length size of ceramic tile is removed and is equipped with respectively in the two long edges of the rectangular ring board top, and the second power mechanism that drives the first laser range finder and the second laser range finder removal is equipped with on the rectangular ring board, one side of the base is equipped with the control box, and the controller is equipped in the control box, and the display panel and alarm are equipped with in the top and are connected with the controller, and the first power mechanism, the second power mechanism, the first laser range finder and the second laser range finder are connected with the controller respectively.
[0005] Particularly, the detection platform bottom two sides are equipped with the sliding block, and the base top is equipped with the first sliding slot, and the sliding block is slidably arranged in the sliding slot.
[0006] Particularly, the first power mechanism includes the second sliding slot set up on the base, the moving block is slidably arranged in the second sliding slot, the first lead screw is rotatably connected in the second sliding slot, the moving block is threadedly connected with the first lead screw, the moving block is fixedly connected with the detection platform bottom, and the first motor that drives the first lead screw rotation is embedded in the base.
[0007] In particular, the bottom of the positioning groove is equipped with an anti-slip pad.
[0008] Specifically, the second power mechanism includes a strip box set on the four sides of the top of the rectangular ring plate. A second lead screw is rotatably connected inside the strip box. A second motor that drives the second lead screw to rotate is provided on the outside of the strip box. A strip-shaped third slide groove is provided on the inside of the strip box. A movable seat is threadedly connected to the second lead screw. The movable seat is slidably set in the third slide groove. The first laser rangefinder and the second laser rangefinder are respectively installed in the corresponding movable seats.
[0009] The beneficial effects of this utility model are as follows: By setting up a detection platform, positioning groove, and first power mechanism, this utility model facilitates the positioning of ceramic tiles and makes it easy to move the ceramic tiles to the detection station; by setting up a first laser rangefinder, a second laser rangefinder, a second power mechanism, a rectangular ring plate, an electric push rod, a control box, an alarm, and a display panel, it facilitates the scanning detection of the width and length of ceramic tiles, which is not limited by the size of the ceramic tile or whether the surface is flat. It can not only detect the specific width and length dimensions, but also detect whether there are slight deformations on the sides of the ceramic tile, and issue an alarm if the error exceeds the limit. The detection accuracy and efficiency are high, and it is easy to use. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model;
[0011] Figure 2 This is a schematic diagram showing the position of the electric actuator of this utility model;
[0012] Figure 3 This is a schematic diagram of the movable block structure of this utility model;
[0013] Figure 4 This is a schematic diagram of the second power mechanism of this utility model.
[0014] In the diagram: 1-Base; 2-Detection table; 3-Positioning groove; 4-Rectangular ring plate; 5-Electric actuator; 6-Ceramic tile; 7-First laser rangefinder; 8-Second laser rangefinder; 9-Control box; 10-Display panel; 11-Alarm; 12-First slide rail; 13-Second slide rail; 14-Moving block; 15-First lead screw; 16-Bar box; 17-Second lead screw; 18-Second motor; 19-Third slide rail; 20-Moving base;
[0015] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] like Figures 1-4As shown, a kind of detection device for ceramic tile production, including base 1, the top of base 1 is equipped with the detection table 2 of movement, first power mechanism is equipped in base 1, and the detection table 2 of movement is driven, the bottom of detection table 2 two sides is equipped with sliding block, the top of base 1 is equipped with first sliding slot 12, and sliding block is slidably arranged in sliding slot 12, first power mechanism includes the second sliding slot 13 being set on base 1, and moving block 14 is slidably arranged in second sliding slot 13, first lead screw 15 is rotatably connected in second sliding slot 13, first lead screw 15 is threadedly connected with moving block 14, and moving block 14 is fixedly connected with the bottom of detection table 2, and first motor is embedded in the inside of base 1 and is used to drive the rotation of first lead screw 15.
[0018] The top of detection table 2 is equipped with positioning groove 3, and the bottom of positioning groove 3 is equipped with non-slip pad. It is convenient to position ceramic tile 6, and the setting of non-slip pad can prevent displacement during movement.
[0019] One end of the top of base 1 is equipped with the rectangular ring plate 4 of up-down movement, and electric push rod 5 is embedded on base 1 and is used to drive the lifting of rectangular ring plate 4, the top of rectangular ring plate 4 is movably equipped with first laser range finder 7 for detecting the width size of ceramic tile 6 on two wide sides, respectively, the top of rectangular ring plate 4 is movably equipped with second laser range finder 8 for detecting the length size of ceramic tile 6 on two long sides, respectively, and second power mechanism for driving first laser range finder 7 and second laser range finder 8 to move is equipped on rectangular ring plate 4, second power mechanism includes the strip box 16 being set on four side edges of the top of rectangular ring plate 4, second lead screw 17 is rotatably connected in strip box 16, second motor 18 is equipped on the outer side of strip box 16 and is used to drive the rotation of second lead screw 17, strip-shaped third sliding slot 19 is equipped on the inner side of strip box 16, moving seat 20 is threadedly connected on second lead screw 17, moving seat 20 is slidably arranged in third sliding slot 19, and first laser range finder 7 and second laser range finder 8 are respectively mounted in corresponding moving seat 20. For width detection, first laser range finder 7 moves along the width direction, and the coordinate difference corresponding to the position of two side edges is the width. For length detection, second laser range finder 8 moves along the length direction, and the coordinate difference corresponding to the position of two end edges is the length. In the whole scanning process, if it is found that the distance data of some areas abnormally fluctuates, it may mean that there is bending or irregular shape at the place. By comparing the difference between the expected distance under the ideal rectangular model and the actual measurement value, the degree of deformation can be quantified.
[0020] One side of base 1 is equipped with control box 9, controller is equipped in control box 9, display panel 10 and alarm 11 connected with controller are equipped on the top, and first power mechanism, second power mechanism, first laser range finder 7 and second laser range finder 8 are connected with controller respectively. Controller can adopt PLC (Siemens S7-200).
[0021] The utility model discloses a work, remove detection platform 2 to the base 1 one end, away from rectangular ring plate 4, place the ceramic tile 6 of detection to be detected on detection platform 2, place in close proximity to positioning groove 3, remove to initial position under the action of first motor, at this moment, electric push rod 5 controls rectangular ring plate 4 to move up and down, until first laser range finder 7 and second laser range finder 8 and ceramic tile 6 side correspond, then under the action of second motor 18, first laser range finder 7 scans two broad edges of ceramic tile 6, and second laser range finder 8 scans two long edges of ceramic tile 6, and width and length size are shown on display panel 10, and if the alarm 11 issues an alarm if exceeding error range or there is deformation.
[0022] The utility model discloses be convenient for to the positioning of ceramic tile 6, and ceramic tile 6 is convenient for removal to detection station, it is convenient for to the scanning formula detection of ceramic 6 width and length, not limited to the size of ceramic tile 6 and whether the surface is smooth, not only can detect the specific width and length size, but also can detect whether the small deformation of ceramic tile 6 side exists, and the alarm of exceeding error, and the detection precision and efficiency are high, convenient to use.
[0023] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, structure and operation, therefore cannot be understood as limiting the utility model.
[0024] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one feature. In the description of the utility model, the meaning of "multiple" is at least two, for example two, three, etc., unless otherwise specifically limited.
[0025] In the utility model, unless another definite provision and limitation, the term "installation", "link", "connection", "fix" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection or each other can communicate;Can be direct connection, also can indirectly connect through intermediate medium, can be two element inside's intercommunication or two element's interaction relation, unless another definite limitation.For ordinary skilled person in the art, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.
[0026] The utility model has been described above in conjunction with the drawings, obviously, the specific implementation of the utility model is not limited by the above-mentioned mode, as long as various improvements are carried out using the method concept and technical scheme of the utility model, or directly applied to other occasions without improvement, all are within the protection scope of the utility model.
Claims
1. A testing device for ceramic tile production, comprising a base (1), characterized in that, The base (1) has a movable testing platform (2) on top. The base (1) has a first power mechanism for driving the testing platform (2) to move. The testing platform (2) has a positioning groove (3) on top. The base (1) has a rectangular ring plate (4) that moves up and down at one end. The base (1) has an electric push rod (5) embedded in it for driving the rectangular ring plate (4) to rise and fall. The two wide sides of the top of the rectangular ring plate (4) are respectively equipped with a first laser rangefinder (7) for detecting the width of ceramic tiles (6). The two long sides of the top of the rectangular ring plate (4) are respectively equipped with a first laser rangefinder (7) for detecting the width of ceramic tiles (6). The device is equipped with a second laser rangefinder (8) for detecting the length of ceramic bricks (6). A second power mechanism is provided on the rectangular ring plate (4) to drive the first laser rangefinder (7) and the second laser rangefinder (8) to move. A control box (9) is provided on one side of the base (1). The control box (9) contains a controller. A display panel (10) and an alarm (11) connected to the controller are provided on the top. The first power mechanism, the second power mechanism, the first laser rangefinder (7) and the second laser rangefinder (8) are respectively connected to the controller.
2. The testing device for ceramic tile production according to claim 1, characterized in that, The bottom of the testing platform (2) is provided with sliders on both sides, and the top of the base (1) is provided with a first groove (12), in which the sliders slide within the groove (12).
3. The testing device for ceramic tile production according to claim 1, characterized in that, The first power mechanism includes a second slide groove (13) set on the base (1), a movable block (14) is slidably provided in the second slide groove (13), a first lead screw (15) is rotatably connected in the second slide groove (13), the first lead screw (15) and the movable block (14) are threadedly connected, the movable block (14) is fixedly connected to the bottom of the testing table (2), and a first motor that drives the first lead screw (15) to rotate is embedded inside the base (1).
4. The testing device for ceramic tile production according to claim 1, characterized in that, The bottom of the positioning groove (3) is provided with an anti-slip pad.
5. The testing device for ceramic tile production according to claim 1, characterized in that, The second power mechanism includes a strip box (16) set on the four sides of the top of the rectangular ring plate (4). A second lead screw (17) is rotatably connected inside the strip box (16). A second motor (18) is provided on the outside of the strip box (16) to drive the second lead screw (17) to rotate. A strip-shaped third slide groove (19) is provided on the inside of the strip box (16). A movable seat (20) is threaded on the second lead screw (17). The movable seat (20) is slidably set in the third slide groove (19). The first laser rangefinder (7) and the second laser rangefinder (8) are respectively installed in the corresponding movable seats (20).