Novel low-voltage tensile cable

The new low-voltage tensile cable with multi-layer design solves the problem of insufficient shielding effectiveness of traditional cables in electromagnetically complex areas, improves the stability and safety of the cable, adapts to diverse engineering environments, extends service life and reduces maintenance costs.

CN223815662UActive Publication Date: 2026-01-20HONGHE RUIJIE ELECTRICAL IND CO LTD
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Patent Information

Application Number
CN202520188418.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-20
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Traditional new low-voltage tensile cables have insufficient shielding effectiveness in complex electromagnetic environments, and their performance degrades under extreme weather conditions, leading to insulation aging, damage, or short circuits. Their flexibility is also not ideal, making them unable to meet the needs of diverse and complex engineering environments.

Method used

The cable adopts a multi-layer design including a support center frame, conductor, shielding layer, tensile layer, and outer protective sleeve. The conductor is inserted inside the support center frame, the filling layer is sleeved on the outside of the shielding layer, and the outer protective sleeve is sleeved on the outside of the tensile layer, forming a continuous shielding system. This enhances the cable's tensile and compressive strength, and improves the cable's stability and safety through the insulation layer and anti-compression bumps.

Benefits of technology

It improves the stability and safety of power transmission in cables, enhances electromagnetic compatibility, extends service life, reduces maintenance costs, and adapts to diverse and complex engineering environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, and discloses a novel low-voltage tensile cable, which comprises a supporting center frame and conductors, and the six internal axisymmetric conductors are uniformly stressed, so that stable power transmission is ensured. The conductor connecting ring and the insulating connecting hole enable the insulating layer to tightly isolate the conductor, the shielding layer is tightly connected with the supporting center frame, a stable shielding system is formed, electromagnetic interference is blocked, signals are kept complete and accurate, the anti-extrusion protruding block enhances the anti-extrusion capacity, the filling layer buffers and supports, impurities are prevented from invading, tension is borne, and transmission continuity is ensured. The outer protective sleeve and the wear-resistant layer provide comprehensive physical protection, and the wear-resistant layer further enhances the wear resistance of the cable, so that the cable still can maintain the integrity of the surface and reduce the performance reduction caused by wear under the condition of frequent contact or friction with other objects, thereby greatly prolonging the service life of the cable and improving the service life of the cable. The maintenance cost is reduced, and long-term stable operation of an electric power system is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable technical field, concretely is a novel low -voltage tensile cable. BACKGROUND

[0002] Cable is a kind of wire collection for transmitting power or signal, usually by multiple small metal wires (such as copper wire or aluminum wire) Composition, outside is covered with insulating material and sheath, cable can be divided into power cable, data cable, communication cable according to use and transmission substance, and so on.

[0003] Traditional novel low -voltage tensile cable may not be ideal in some structural design Flexibility, although traditional novel low -voltage tensile cable has shielding layer, but in some electromagnetic environment complex area, its shielding effectiveness may not be ideal, the performance of some traditional cable under extreme climate may decline, leading to insulation layer aging, damage or even short circuit, the utility model adopts multilayer and unique design, significantly improves the stability, safety, electromagnetic compatibility, anti -extrusion and tensile capacity of power transmission, prolongs the service life, reduces maintenance cost, more can fit the needs of diversified complex engineering environment, for this we propose a novel low -voltage tensile cable. SUMMARY

[0004] (I) technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides a novel low -voltage tensile cable, solves the above -mentioned problem.

[0006] (II) technical scheme

[0007] To achieve the above purpose, the utility model provides the following technical scheme: a novel low -voltage tensile cable, including support center frame and conductor, six center axis symmetry conductor is inserted in the inside of support center frame, the outside of support center frame is sleeved with shielding layer, the outside of shielding layer is provided with filler layer, the outside of filler layer is sleeved with tensile layer, the outside of tensile layer is sleeved with outer protective sleeve, the outside of outer protective sleeve is fixed with wear -resisting layer.

[0008] Preferably, the outside of support center frame is fixed with six center axis symmetry and circular ring wire connecting ring, the inside of wire connecting ring is provided with layer circular ring insulation connecting hole, and the inside of each insulation connecting hole is inserted and installed with insulation layer.

[0009] Preferably, the insulation layer is circularly distributed, and the inside of the insulation layer is inserted and installed with the conductor.

[0010] Preferably, the shielding layer is sleeved on the plurality of wire connecting rings on the outside of the support center frame, the shielding layer is provided with a circular through hole in the inside, and the support center frame is inserted and connected with the circular through hole, and the circular through hole is fixedly connected by adhesive.

[0011] Preferably, the outer cylindrical surface of the shielding layer is fixed with a plurality of anti-extrusion protrusions in annular array and equal distribution, wherein the anti-extrusion protrusions are in the form of semispherical protrusions.

[0012] (Three) beneficial effects

[0013] Compared with the prior art, the novel low-voltage tensile cable has the following beneficial effects:

[0014] 1. The novel low-voltage tensile cable, the support center frame at the center serves as the basic framework of the entire cable structure, plays a crucial supporting and positioning role, and has six center axis symmetric conductors precisely inserted therein. The symmetrical distribution ensures that the conductors are uniformly stressed inside the cable, reduces the risk of internal structure deformation or damage caused by uneven stress, and guarantees the stability of power transmission. Meanwhile, the six center axis symmetric and annular wire connecting rings fixed outside the support center frame provide a key transition for the connection of subsequent layers of structure. The insulating connecting holes of the layer annular rings opened in each wire connecting ring enable the insulating layer to be closely inserted and installed, thereby effectively isolating the conductors from other components and eliminating the risk of electric leakage, ensuring the safety and reliability of power transmission. The insulating layer is annularly distributed outside the conductors, and through its good insulating performance, prevents current leakage and short circuit between different phase conductors, ensuring that power can be stably transmitted along the predetermined path in the conductors, laying a foundation for the normal operation of the entire power system.

[0015] 2. The novel low-voltage tensile cable, the shielding layer sleeved outside the support center frame is closely inserted with the support center frame through the circular through holes in the shielding layer, and is fixedly connected by using an adhesive, forming a continuous and stable shielding system. This shielding layer can efficiently block external electromagnetic interference, prevent the complex external electromagnetic environment from adversely affecting the electrical signals transmitted inside the cable, maintain the integrity and accuracy of the signals, and also prevent the electrical signals inside the cable from leaking outward, avoiding interference with surrounding other electronic equipment and improving the electromagnetic compatibility of the entire power system. In addition, the semispherical anti-extrusion protrusions in annular array and equal distribution on the outer cylindrical surface of the shielding layer can uniformly disperse the pressure when the cable is subjected to external extrusion, reducing the damage to the shielding layer and the internal structure caused by local pressure concentration, effectively enhancing the extrusion resistance of the cable, enabling it to maintain normal working state in relatively harsh installation and use environment. The filler fills the gap between the shielding layer and the tensile layer, not only plays a buffering and supporting role to avoid mutual friction or collision of the internal structure due to external impact, but also prevents impurities such as water and dust from entering the inside of the cable, protecting the performance and service life of the internal electrical components and ensuring the stability of the cable during long-term use.

[0016] 3、The new low-voltage tensile-resistant cable, the tensile-resistant layer as the core guarantee of the tensile-resistant performance of the cable is made of high-strength material, has excellent tensile strength and toughness, when the cable is subjected to axial tension, the tensile-resistant layer can bear most of the tension by virtue of its strong mechanical properties, effectively prevents the cable from being broken due to stretching, ensures the continuity of power transmission, which enables the cable to adapt to various complex laying scenes, such as vertical laying in the vertical shaft of a building, long-distance overhead laying in an industrial plant, etc., meets diversified engineering needs, the outer protective sleeve and the wear-resistant layer provide comprehensive physical protection for the cable, the outer protective sleeve can resist mechanical damage, chemical corrosion and ultraviolet radiation and other adverse factors in the daily environment, prevent the internal structure from being damaged, and the wear-resistant layer further enhances the wear resistance of the cable, so that it can still maintain the integrity of the surface in the case of frequent contact or friction with other objects, reduces the performance decline caused by wear, thereby greatly prolongs the service life of the cable, reduces the maintenance cost, and ensures the long-term stable operation of the power system. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the utility model;

[0018] Figure 2 It is a structural sectional view of the utility model;

[0019] Figure 3 It is a structural schematic view of the support center frame of the utility model;

[0020] Figure 4 It is a structural schematic view of the shielding layer of the utility model.

[0021] In the drawing: 1, wear-resistant layer; 2, outer protective sleeve; 3, tensile-resistant layer; 4, filling layer; 5, shielding layer; 6, support center frame; 7, insulating layer; 8, conductor; 9, wire connecting ring; 10, insulating connecting hole; 11, anti-extrusion protruding block; 12, circular through hole. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Please refer to Figures 1-4The utility model provides a novel low-voltage tensile cable, including support center frame 6 and conductor 8, the inside of support center frame 6 is inserted with six center axis symmetry conductor 8, the outside of support center frame 6 is sleeved with shielding layer 5, the outside of shielding layer 5 is provided with filling layer 4, the outside of filling layer 4 is sleeved with tensile layer 3, the outside of tensile layer 3 is sleeved with outer protective sheath 2, and the outside of outer protective sheath 2 is fixed with wear-resistant layer 1.

[0024] Further, the outside of the support center frame 6 is fixed with six center axis symmetric and annular wire connecting rings 9, the inside of the wire connecting ring 9 is provided with a layer of annular insulation connecting hole 10, the inside of each insulation connecting hole 10 is inserted and installed with an insulation layer 7, so that the insulation layer 7 is precisely inserted and installed, effectively isolates the conductor, ensures the stability of the structure, eliminates the risk of electric leakage, and ensures the safe and stable transmission of power.

[0025] Further, the insulation layer 7 is annularly distributed, and the inside of the insulation layer 7 is inserted and installed with the conductor 8.

[0026] Further, the outside of the support center frame 6 is sleeved with the shielding layer 5, the inside of the shielding layer 5 is provided with a circular through hole 12, the support center frame 6 is inserted and connected with the circular through hole 12, and the circular through hole 12 is fixedly connected through an adhesive, thereby constructing a stable and continuous shielding system, effectively blocking external electromagnetic interference and preventing internal signal leakage, improving the electromagnetic compatibility of the cable, and ensuring the stability and safety of power transmission signals.

[0027] Further, a plurality of anti-extrusion protrusions 11 are fixed on the outer cylindrical surface of the shielding layer 5 and are evenly distributed in an annular array, wherein the anti-extrusion protrusions 11 are in the form of hemispherical protrusions, which can uniformly disperse the pressure when the cable is subjected to external extrusion, thereby reducing the damage of local pressure to the shielding layer and the internal structure and effectively enhancing the extrusion resistance of the cable.

[0028] Working principle: first, the center of the support center frame 6 as the foundation frame of the whole cable structure, plays a vital supporting and positioning role, its inside precision plug-in six center axis symmetry conductor 8, this kind of symmetry distribution ensures that the conductor is stressed evenly in the cable, reduces the risk of internal structure deformation or damage caused by uneven stress, guarantees the stability of power transmission, at the same time, the support center frame 6 outside fixed six center axis symmetry and circular ring wire connecting ring 9, for the connection of subsequent each layer structure provides the key transition, each wire connecting ring 9 inside the layer circular insulating connecting hole 10, makes the insulating layer 7 can be closely inserted installation, so as to effectively isolate the conductor 8 and other components, eliminate the risk of electric leakage, ensure the safety and reliability of power transmission, the insulating layer 7 is circularly distributed outside the conductor 8, through its good insulation performance, prevents the leakage of current and the short circuit phenomenon between different phase conductors, ensures that the power can be transmitted stably along the predetermined path in the conductor 8, lays the foundation for the normal operation of the whole power system, the shielding layer 5 is sleeved outside the support center frame 6, through the circular hole 12 in its inside and the support center frame 6 closely inserted, and utilizes the adhesive fixed connection, forms a continuous and stable shielding system, this shielding layer 5 can efficiently block the external electromagnetic interference, prevent the outside complex electromagnetic environment from having adverse effects on the transmission of electrical signals in the cable, maintains the integrity and accuracy of the signal, at the same time, also can prevent the electrical signals in the cable from leaking outward, avoid causing interference to the surrounding other electronic equipment, improves the electromagnetic compatibility of the whole power system, in addition, the semispherical anti extrusion bump 11 on the outer cylindrical surface of the shielding layer 5 is arranged in ring array and is equally distributed, when the cable encounters external extrusion, these bumps can evenly disperse the pressure, reduce the damage of local pressure concentration to the shielding layer 5 and the internal structure, effectively enhances the anti extrusion ability of the cable, makes it can maintain normal working state in relatively harsh installation and use environment, the filler layer 4 fills the gap between the shielding layer 5 and the tensile layer 3, it not only plays the role of buffering and supporting, avoids the internal structure from rubbing or colliding with each other due to external impact, but also prevents impurities such as water and dust from entering the inside of the cable, protects the performance and service life of the internal electrical components, ensures the stability of the cable in the long-term use process, the tensile layer 3 is made of high strength material, has excellent tensile strength and toughness, when the cable is subjected to axial tension, the tensile layer 3 can bear most of the tension by virtue of its strong mechanical properties, effectively prevents the cable from breaking due to stretching, ensures the continuity of power transmission, which makes the cable can adapt to various complex laying scenarios, such as vertical laying in the vertical shaft of the building, long distance overhead laying in the industrial plant, etc., meets the diversified engineering needs, the outer protective sleeve 2 and the wear-resistant layer 1 of the outermost layer provide comprehensive physical protection for the cable, the outer protective sleeve 2 can resist mechanical damage, chemical corrosion and ultraviolet radiation in the daily environment,Prevent the internal structure from being damaged, and the wear-resistant layer 1 further enhances the wear resistance of the cable, so that the cable can still maintain the integrity of the surface in the case of frequent contact or friction with other objects, reduce the performance decline caused by wear, thereby greatly prolonging the service life of the cable, reducing the maintenance cost, and ensuring the long-term stable operation of the power system.

[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A novel low-voltage tensile cable, comprising a supporting center frame (6) and a conductor (8), characterized in that: The support center frame (6) has six conductors (8) symmetrical about the central axis inserted inside. The support center frame (6) has a shielding layer (5) sleeved on the outside. The shielding layer (5) has a filling layer (4) on the outside. The filling layer (4) has a tensile layer (3) sleeved on the outside. The tensile layer (3) has an outer protective sleeve (2) sleeved on the outside. The outer protective sleeve (2) has a wear-resistant layer (1) fixed on the outside.

2. The novel low-voltage tensile cable according to claim 1, characterized in that: The outer side of the support center frame (6) is fixed with six wire connecting rings (9) that are symmetrical about the central axis and form a ring. The wire connecting rings (9) have an insulating connecting hole (10) with a ring inside. An insulating layer (7) is inserted into the interior of each insulating connecting hole (10).

3. A novel low-voltage tensile cable according to claim 2, characterized in that: The insulating layer (7) is distributed in a circular shape, and a conductor (8) is inserted into the interior of the insulating layer (7).

4. A novel low-voltage tensile cable according to claim 2, characterized in that: A shielding layer (5) is fitted onto multiple wire connecting rings (9) on the outside of the support center frame (6). A circular through hole (12) is opened inside the shielding layer (5). The circular through hole (12) of the support center frame (6) is inserted and connected, and the two are fixedly connected by adhesive.

5. A novel low-voltage tensile cable according to claim 4, characterized in that: The outer cylindrical surface of the shielding layer (5) is fixed with a plurality of anti-squeezing protrusions (11) arranged in a ring array and evenly distributed, wherein the anti-squeezing protrusions (11) are distributed in a hemispherical shape.