Electric connector and electric connector combination
By uniformly designing the wall thickness of the signal and power containment areas in the electrical connector, and setting a reinforcing flange and narrowing edge in the power containment area, the problems of uneven wall thickness and wear deformation are solved, achieving high-quality injection molding and stable electrical connection.
Patent Information
- Application Number
- CN202423321292.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing electrical connectors, uneven wall thickness between the signal and power receiving areas leads to poor injection molding, and improper setting of the reinforcing flange causes wear and deformation of the power receiving area, increasing the product defect rate.
In electrical connectors, the wall thickness between the signal housing area and the power housing area is designed to be uniform. A reinforcing flange is provided only in the power housing area, and a narrowed edge is provided on the side of the reinforcing flange near the signal housing area to ensure uniform flow of molten plastic, enhance the strength of the power housing area, and prevent wear.
Uniform injection molding of the signal and power containment areas was achieved, improving the appearance flatness and structural strength of the insulation body, reducing the product defect rate, and enhancing the heat dissipation effect of the power terminals and the stability of the connector.
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Figure CN223815826U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an electric connector and electric connector combination, especially an electric connector and electric connector combination for transmitting power supply and signal. BACKGROUND
[0002] The prior art electric connector includes an insulating body for plugging with a mating connector, the insulating body has a signal receiving area and two power supply receiving areas respectively located at the left and right sides of the signal receiving area, the signal receiving area is provided with multiple rows of signal terminal grooves in front and back for receiving multiple signal terminals, each power supply receiving area is provided with multiple rows of power supply terminal grooves in front and back for receiving multiple power supply terminals, the plastic wall thickness between the two adjacent rows of power supply terminal grooves is greater than the plastic wall thickness between the two adjacent rows of signal terminal grooves, so that the distance between the two adjacent power supply terminals is large to isolate the two adjacent power supply terminals, in order to bear large current, the size of the power supply terminal is usually large, so the size of the power supply terminal groove is greater than the size of the signal terminal groove, which leads to that the insulating body may collide with the mating connector during plugging of the electric connector and the mating connector, thereby causing the two power supply receiving areas to be abraded and deformed, so that the power supply terminals are exposed; in order to solve this problem, a reinforcing flange is usually arranged around the outer periphery of the insulating body to reinforce the insulating body, however, since the signal receiving area and the two power supply receiving areas are both provided with the reinforcing flange, the plastic wall thickness between the two adjacent rows of signal terminal grooves and the thickness of the reinforcing flange are greatly different, during injection molding of the insulating body, the flowing plastic is more inclined to flow to the reinforcing flange with large thickness of the signal receiving area to be formed into the reinforcing flange first, which easily leads to that the signal terminal grooves of the signal receiving area are not uniformly filled with the molten plastic, so that the wall thickness of the signal receiving area is not uniform, thereby increasing the product failure rate and manufacturing cost.
[0003] Therefore, it is necessary to design an improved electric connector and electric connector combination to solve the above technical problems. SUMMARY
[0004] In view of the problems in the background art, the purpose of the utility model is to provide an electric connector and electric connector combination, in which the reinforcing flange is only arranged around the power supply receiving area to reinforce the strength of the power supply receiving area, the distance between the outer edge of the reinforcing flange in the second direction and the outermost power supply terminal groove adjacent thereto is greater than the distance between the outer wall surface of the signal receiving area and the outermost signal terminal groove adjacent thereto, so that the molten plastic can uniformly flow during injection molding of the signal receiving area to sufficiently fill and form the multiple signal terminal grooves, thereby improving the appearance flatness and structural strength of the insulating body.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of electric connector, to be connected with a pair of connector along a mating direction, its characterized in that, including: one insulating body defines a mating end along the side of mating direction to be connected with the pair of connector, the insulating body is spaced apart and is provided with power supply accommodation area and signal accommodation area along the first direction perpendicular to mating direction, the signal accommodation area is provided with a plurality of independent signal terminal slots along mating direction and is used to accommodate multiple signal terminals, the power supply accommodation area is provided with a plurality of independent power supply terminal slots along mating direction and is used to accommodate multiple power supply terminals, the size of each power supply terminal slot is greater than the size of each signal terminal slot, multiple power supply terminal slots are arranged into at least two rows along the second direction perpendicular to mating direction and the first direction, multiple signal terminal slots are arranged into at least two rows along the second direction, in the first direction, the wall thickness between the signal accommodation area and the power supply accommodation area is greater than or equal to the wall thickness between every two adjacent power supply terminal slots in a row, in the second direction, the wall thickness between every two adjacent power supply terminal slots in a row is greater than the wall thickness between every two adjacent signal terminal slots in a row, the power supply accommodation area is integrally connected with a reinforcing flange on the side away from the mating end, the reinforcing flange is only surrounded in the power supply accommodation area, the reinforcing flange is provided with a narrowing edge on the side close to the signal accommodation area, in the second direction, the distance between the outer edge of the reinforcing flange and the outermost adjacent power supply terminal slot is greater than the distance between the outer wall surface of the signal accommodation area and the outermost adjacent signal terminal slot.
[0006] Further, the insulating body is provided with two power supply accommodation areas, in the first direction, two power supply accommodation areas are respectively located on the opposite sides of the signal accommodation area, the outer circumferential side of two power supply accommodation areas is convex to form the reinforcing flange along the first direction and the second direction, in the first direction, the extension length of one reinforcing flange is greater than the extension length of the other reinforcing flange.
[0007] Further, the reinforcing flange is provided with a positioning column on the side away from the mating end, the diameter of the positioning column of the reinforcing flange with longer length is greater than the diameter of the other positioning column.
[0008] Further, the power supply accommodation area is provided with a first protrusion and a second protrusion on the side away from the signal accommodation area along the first direction, in the second direction, the width of each first protrusion is greater than the width of corresponding second protrusion, each first protrusion and each second protrusion are connected with corresponding reinforcing flange.
[0009] Further, each of the power source accommodating areas oppositely recesses a limiting groove on opposite sides in the second direction to engage with the mating connector, each of the limiting grooves has a width in the first direction less than or equal to a distance between two adjacent power source terminal slots in the first direction, and each of the limiting grooves penetrates an end face of the corresponding power source accommodating area at one end in the mating direction and is blocked by the reinforcing flange at the other end.
[0010] Further, each of the power source terminals has a U-shaped bending section, an opening formed on one side of the U-shaped bending section, a power source welding section extending from the opposite side of the U-shaped bending section to the opening, at least one power source contact section extending from the U-shaped bending section in the mating direction, the openings of every two adjacent power source terminals in a row are oppositely arranged in the second direction, each of the signal terminals has a signal welding section, and a distance between every two adjacent power source welding sections in a row is greater than a distance between every two adjacent signal welding sections in a row in the second direction.
[0011] Further, the insulating body has the mating end and a mounting end opposite to the mating end in the mating direction, the reinforcing flange is arranged at the mounting end of the power source accommodating area, and two outer wall surfaces of the signal accommodating area on opposite sides in the second direction to connect the mating end and the mounting end are vertical planes.
[0012] The utility model discloses still adopt following technical scheme: a kind of electric connector combination, including the electric connector and a connector that butt joint in a pair of butt joint direction, it is characterized by comprising: the electric connector includes an insulating body, the insulating body is spaced apart and is provided with power supply receiving area and signal receiving area along vertical to the first direction of butt joint direction, the signal receiving area is provided with multiple independent signal terminal slots for receiving multiple signal terminals along the direction of butt joint, the power supply receiving area is provided with multiple independent power supply terminal slots for receiving multiple power supply terminals along the direction of butt joint, the size of each power supply terminal slot is greater than the size of each signal terminal slot, multiple power supply terminal slots are arranged into at least two rows along the second direction vertical to the direction of butt joint and the first direction, multiple signal terminal slots are arranged into at least two rows along the second direction, at least one side of the power supply receiving area is concavely provided with limiting groove, in the first direction, the wall thickness between the signal receiving area and the power supply receiving area is greater than or equal to the wall thickness between every two adjacent power supply terminal slots in a row, in the second direction, the wall thickness between every two adjacent power supply terminal slots in a row is greater than the wall thickness between every two adjacent signal terminal slots in a row, the power supply receiving area is integrally connected with a reinforcing flange away from the side of the connector, the end of the reinforcing flange is provided with a narrowing edge extending towards the signal receiving area along the first direction, in the second direction, the distance between the outer edge of the reinforcing flange and its adjacent outermost power supply terminal slot is greater than the distance between the outer wall surface of the signal receiving area and its adjacent outermost signal terminal slot;The connector has a connector body, the connector body is recessed with a receiving cavity away from the electric connector, multiple power supply contacts and multiple signal contacts are located in the receiving cavity, the inner wall surface of the receiving cavity is provided with convex ribs corresponding to the limiting groove;When the electric connector is butt joint with the connector along the direction of butt joint, the convex ribs and the limiting groove recess and convex cooperate, the insulating body is inserted into the receiving cavity, so that multiple signal terminals and multiple signal contacts are one-to-one electrically connected, multiple power supply terminals and multiple power supply contacts are one-to-one electrically connected, the reinforcing flange is located outside the receiving cavity, and the projection of each convex rib along the direction of butt joint overlaps the projection of the reinforcing flange along the direction of butt joint.
[0013] Further, the insulating body is provided with two power source accommodating areas, in the first direction, two signal accommodating areas are respectively located on the opposite sides of the signal accommodating area, the outer circumferential side of two power source accommodating areas is convexly formed in the first direction and the second direction to form the reinforcing flange, in the first direction, the extension length of one of the reinforcing flanges is greater than that of the other reinforcing flange, a plurality of signal contacts are located in the middle of the accommodating cavity in the first direction to correspondingly abut with a plurality of signal terminals of the signal accommodating area, a plurality of power source contacts are respectively arranged on the opposite sides of the accommodating cavity in the first direction to correspondingly abut with a plurality of power source terminals of two power source accommodating areas, and the distance between every two adjacent power source contacts is greater than the distance between every two adjacent signal contacts.
[0014] Further, the insulating body is provided with two power source accommodating areas, in the first direction, two signal accommodating areas are respectively located on the opposite sides of the signal accommodating area, the outer circumferential side of two power source accommodating areas is convexly formed in the first direction and the second direction to form the reinforcing flange, in the first direction, the extension length of one of the reinforcing flanges is greater than that of the other reinforcing flange, a plurality of signal contacts are located in the middle of the accommodating cavity in the first direction to correspondingly abut with a plurality of signal terminals of the signal accommodating area, a plurality of power source contacts are respectively arranged on the opposite sides of the accommodating cavity in the first direction to correspondingly abut with a plurality of power source terminals of two power source accommodating areas, and the distance between every two adjacent power source contacts is greater than the distance between every two adjacent signal contacts.
[0015] Compared with the prior art, the utility model have following beneficial effect: in the first direction, the wall thickness between signal receiving area and power receiving area is greater than or equal to the wall thickness between every two adjacent power terminal grooves in a row, avoid the wall thickness between signal receiving area and power receiving area and the wall thickness between two adjacent power terminal grooves to differ too much and cause the plastic that melts to flow to the periphery of insulation body first when injection molding, ensure that the plastic that melts can flow evenly to fill the area between signal receiving area and power receiving area in the injection molding process, power receiving area is integrally connected with a reinforcing flange on the side far from the butt joint end, and the reinforcing flange is only surrounded in power receiving area, to strengthen the strength of power receiving area, prevent the plastic of power receiving area from being abraded and deformed when the insulation body is inserted with the butt joint connector, avoid the power terminal from being exposed, in the second direction, the distance between the outer edge of reinforcing flange and the outermost power terminal groove adjacent to it is greater than the distance between the outer wall surface of signal receiving area and the outermost signal terminal groove adjacent to it, avoid the distance between the outer wall surface of signal receiving area and the outermost signal terminal groove adjacent to it in the second direction to differ too much and cause the plastic that melts to flow to the periphery of signal receiving area first when injection molding, causing the wall thickness between two adjacent signal terminal grooves to be uneven, ensure that the plastic that melts can flow evenly to fill the multiple signal terminal grooves in the injection molding process of signal receiving area, ensure that the signal terminal groove is formed completely and the wall thickness is uniform, improve the appearance flatness and structural strength of insulation body, reduce the product failure rate, the side of reinforcing flange close to signal receiving area is provided with a narrowing edge, make the end of reinforcing flange transition gently, avoid the plastic that melts to appear foaming phenomenon at the right angle transition place when flowing along the first direction, and avoid the problem of uneven wall thickness caused by surrounding reinforcing flange around signal receiving area. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the perspective exploded view of the electric connector combination of the utility model;
[0017] Figure 2 It is the perspective view of the electric connector combination of the utility model after butt joint;
[0018] Figure 3 It is the sectional view of the electric connector combination of the utility model after butt joint;
[0019] Figure 4 It is the top view of the electric connector of the utility model;
[0020] Figure 5 It is the electric connector of the utility model; Figure 4 It is the sectional view along A-A direction;
[0021] Figure 6 It is the bottom view of the electric connector of the utility model;
[0022] Figure 7 It is the perspective view of the butt connector of the utility model;
[0023] Figure 8 It is the bottom view of the butt connector of the utility model.
[0024] Explanation of the drawing reference of the specific embodiment:
[0025]
[0026]
Specific embodiment
[0027] In order to better understand the purpose, structure, features and effects of the utility model, the utility model will be further described in combination with the drawings and specific embodiments.
[0028] In order to the accuracy of description, please refer to Figure 1 The definition of the butt direction of the electric connector and the butt connector is the upward direction in the up-down direction, which is expressed by the Z axis in the diagrammatic coordinate system (wherein the positive direction of the Z axis is upward), the first direction perpendicular to the butt direction is the left-right direction, which is expressed by the Y axis in the diagrammatic coordinate system (wherein the positive direction of the Y axis is left), and the second direction perpendicular to the butt direction and the first direction is the front-back direction, which is expressed by the X axis in the diagrammatic coordinate system (wherein the positive direction of the X axis is front). In order to facilitate description, the up-down, left-right and front-back directions in the utility model are relative positions, which do not constitute limitation and definition. In other embodiments, the butt direction of the electric connector and the butt connector can also be the downward direction in the up-down direction, and in other embodiments, the directions of the butt direction, the first direction and the second direction can be interchanged, which is not specifically limited in the utility model.
[0029] Please refer to Figures 1 to 3 The electric connector of the utility model comprises an insulating body 1 and a plurality of power terminals 2 and a plurality of signal terminals 3 accommodated in the insulating body 1, a butt connector comprises a butt body 4 and a plurality of power contact pieces 5 and a plurality of signal contact pieces 6 accommodated in the butt body 4, and the electric connector is connected to the butt connector along the butt direction (namely the upward direction in the up-down direction in the embodiment) to jointly constitute an electric connector combination.
[0030] As Figure 1 And Figures 4 to 6As shown, the insulating body 1 is made of insulating plastic material, the insulating body 1 defines a mating end 17 along the up-down direction for mating with a mating connector and an installation end 18 opposite to the mating end 17 for being installed on a circuit board, the insulating body 1 is spaced apart along a first direction (i.e. left-right direction in the embodiment) perpendicular to the mating direction and is provided with a power receptacle area P1 and a signal receptacle area P2, the signal receptacle area P2 is provided with a plurality of independent signal terminal slots 12 along the up-down direction for one-to-one corresponding receiving a plurality of signal terminals 3, the plurality of signal terminal slots 12 are independently arranged to shield the signal interference between adjacent signal terminals 3, the power receptacle area P1 is provided with a plurality of independent power terminal slots 11 along the up-down direction for one-to-one corresponding receiving a plurality of power terminals 2, the plurality of power terminal slots 11 are independently arranged to prevent the plastic between adjacent power terminal slots 11 from being broken by large current, in the embodiment, the insulating body 1 includes one signal receptacle area P2 and two power receptacle areas P1 respectively located on the left and right sides of the signal receptacle area P2, by dispersing the plurality of power terminals 2 on the left and right sides of the insulating body 1, the temperature rise thermal field effect of the power terminals 2 is reduced, and the heat dissipation effect of the power terminals 2 is improved; the size of each power terminal slot 11 is greater than the size of each signal terminal slot 12, i.e. the size of each power terminal 2 is greater than the size of each signal terminal 3, so as to facilitate the power terminals 2 to carry large current, and the heat dissipation area of the power terminals 2 is increased, and the heat dissipation effect of the power terminals 2 is improved. The plurality of power terminal slots 11 of each power receptacle area P1 are arranged into two rows along a second direction (i.e. front-back direction in the embodiment) perpendicular to the mating direction and the first direction, and the plurality of signal terminal slots 12 are arranged into multiple rows along the front-back direction, in other embodiments, the plurality of power terminal slots 11 can also be arranged into multiple rows greater than two rows along the front-back direction, and the plurality of signal terminal slots 12 can also be arranged into two rows along the front-back direction. Figure 6As shown, in the front-rear direction, the plastic wall thickness D1 between every two adjacent power terminal grooves 11 in a row is greater than the plastic wall thickness D2 between every two adjacent signal terminal grooves 12 in a row, which can not only ensure that the wall thickness between the two adjacent power terminal grooves 11 is large enough to isolate the two adjacent power terminals 2 and prevent the plastic between the two adjacent power terminal grooves 11 from being broken due to the transmission of large current by the power terminals 2, but also can accommodate a sufficient number of signal terminals 3 to facilitate signal transmission. In the left-right direction, the wall thickness between the signal receiving area P2 and each power receiving area P1 is greater than the wall thickness between every two adjacent power terminal grooves 11 in a row, which can avoid the wall thickness between the signal receiving area P2 and the power receiving area P1 being too different from the wall thickness between the two adjacent power terminal grooves 11 in the left-right direction, so that the molten plastic is more likely to flow to the periphery of the insulating body 1 first during injection molding, and ensure that the molten plastic can flow uniformly to fill the area between the signal receiving area P2 and the power receiving area P1. In other embodiments, the wall thickness between the signal receiving area P2 and each power receiving area P1 can also be equal to the wall thickness between every two adjacent power terminal grooves 11 in a row in the left-right direction. Each power receiving area P1 is integrally connected to a mounting end 18 away from the mating end 17 through a reinforcing flange 13, which can strengthen the strength of the mounting end 18 to prevent the mounting end 18 from being deformed when it is mounted to the circuit board, and ensure that each power terminal 2 and each signal terminal 3 can be stably welded. Each reinforcing flange 13 is formed in the left-right direction and the front-rear direction and only surrounds the outer periphery of the corresponding power receiving area P1 to strengthen the strength of the power receiving area P1, prevent the plastic of the power receiving area P1 from being abraded and deformed due to collision when the insulating body 1 is plugged into the mating connector, and avoid the power terminals 2 from being exposed. Each reinforcing flange 13 is provided with a narrowing edge 131 on the side close to the signal receiving area P2, which extends obliquely towards the signal receiving area P2 so that its width in the front-rear direction gradually decreases towards the signal receiving area P2, which can make the end of the reinforcing flange 13 transition smoothly, avoid the molten plastic from foaming at the right-angle transition due to the sudden change in flow direction when flowing in the left-right direction, and avoid the problem of uneven wall thickness caused by the reinforcing flange 13 surrounding the signal receiving area P2.In the front-rear direction, the distance D3 between the outer edge of each reinforcing flange 13 and its adjacent outermost power terminal slot 11 is greater than the distance D4 between the outer wall surface of the signal housing area P2 and its adjacent outermost signal terminal slot 12, so as to avoid the distance between the outer wall surface of the signal housing area P2 and its adjacent outermost signal terminal slot 12 in the front-rear direction being too large, causing the molten plastic to flow more towards the periphery of the signal housing area P2 during injection molding, resulting in uneven wall thickness between adjacent signal terminal slots 12, ensuring that the molten plastic can flow uniformly during the injection molding of the signal housing area P2 to fully fill the plurality of signal terminal slots 12, ensuring that the signal terminal slots 12 are fully formed and have uniform wall thickness, improving the flatness and structural strength of the insulation body 1, and reducing product failure rate. Further, the two outer wall surfaces of the front and rear of the signal housing area P2 for connecting the mating end 17 and the mounting end 18 are both vertical planes, to ensure that the distance between the outer wall surface of the front and rear of the signal housing area P2 and its adjacent outermost signal terminal slot 12 is close to the wall thickness between the two adjacent signal terminal slots 12 in the row at all places, to ensure that each signal terminal slot 12 can be fully filled and formed. Further, in the left-right direction, the extension length of one reinforcing flange 13 is greater than the length of the other reinforcing flange 13, to prevent mistakes. The side of each reinforcing flange 13 away from the mating end 17 is formed with a positioning column 132 to be fixed to the circuit board, and the diameter of the positioning column 132 of the reinforcing flange 13 with longer length is greater than the diameter of the other positioning column 132, to prevent mistakes when the electrical connector is mounted to the circuit board. Figure 1 and Figure 4The first and second protrusions 14 and 15 are arranged on the side of each power accommodation area P1 facing away from the signal accommodation area P2 in the left-right direction. The width of each first protrusion 14 is greater than the width of the corresponding second protrusion 15 in the front-rear direction. The side of each first and second protrusion 14 away from the docking connector is connected to the corresponding reinforcing flange 13 to enhance the strength of the first and second protrusions 14 and 15. The front and rear sides of each power accommodation area P1 are respectively concavely formed with a limiting groove 16. In other embodiments, one side of each power accommodation area P1 in the front-rear direction can also be concavely formed with a limiting groove 16. In the present embodiment, the width of each limiting groove 16 in the left-right direction is less than the distance between the two adjacent power terminal grooves 11 in the left-right direction, so as to prevent the wall thickness between the outer side wall of the power accommodation area P1 and the outermost power terminal groove 11 in the front-rear direction from being too thin, thereby ensuring the strength of the power accommodation area P1. In other embodiments, the width of each limiting groove 16 in the left-right direction can also be equal to the distance between the two adjacent power terminal grooves 11 in the left-right direction. In the front-rear direction, one end of each limiting groove 16 facing the docking connector penetrates the end face of the corresponding power accommodation area P1, and the other end of each limiting groove 16 away from the docking connector is blocked by the corresponding reinforcing flange 13, so as to enhance the strength of the area of the power accommodation area P1 concavely formed with the limiting groove 16.
[0031] As shown in Figure 1 , the plurality of signal terminals 3 are respectively and one-to-one accommodated in the plurality of signal terminal grooves 12. Each signal terminal 3 includes a signal fixed segment 31 fixed to the corresponding signal terminal groove 12 and a signal welding segment 33 connected to the side of the signal fixed segment 31 away from the docking connector. Each signal welding segment 33 extends out of the corresponding signal terminal groove 12 to be welded and fixed to the circuit board. The side of each signal fixed segment 31 facing the docking connector extends a plurality of signal contact segments 32 to collectively contact the corresponding signal contact piece 6.
[0032] Please refer to Figure 1 , Figure 3 and Figure 6The plurality of power terminals 2 are respectively and one-to-one accommodated in the plurality of power terminal grooves 11. Each power terminal 2 has a U-shaped bending section 21 fixed to the corresponding power terminal groove 11 and an opening 211 formed on one side of the U-shaped bending section 21. A power soldering section 23 extends from the side of the U-shaped bending section 21 opposite the opening 211. Each power soldering section 23 extends out of the corresponding power terminal groove 11 to be soldered and fixed to the circuit board. A plurality of power contact sections 22 extend from each U-shaped bending section 21 in the up-down direction to collectively contact the corresponding power contact piece 5. In other embodiments, only one power contact section 22 can extend from each U-shaped bending section 21. In the front-rear direction, the openings 211 of every two adjacent power terminals 2 in a row are oppositely arranged. In the front-rear direction, the distance between every two adjacent power soldering sections 23 in a row is greater than the distance between every two adjacent signal soldering sections 33 in a row, so as to increase the creepage distance between the two adjacent power soldering sections 23 in the front-rear direction.
[0033] As Figure 1 and Figure 7 、 Figure 8As shown, the docking body 4 is made of insulating plastic material, and the docking body 4 is recessed in a receiving cavity 41 towards the direction away from the electrical connector to accommodate the plurality of signal contacts 6 and the plurality of power contacts 5. In the present embodiment, the plurality of signal contacts 6 are located in the middle of the receiving cavity 41 in the left-right direction, and the plurality of power contacts 5 are respectively arranged on the left and right sides of the receiving cavity 41, and in the front-rear direction and in the left-right direction, the distance between each adjacent two power contacts 5 is greater than the distance between each adjacent two signal contacts 6, so as to reduce the temperature rise effect of the power contacts 5 and improve the heat dissipation effect of the power contacts 5. The inner walls of the left and right sides of the receiving cavity 41 are respectively recessed with a first groove 43 and a second groove 44, and in the front-rear direction, the width of each first groove 43 is greater than the width of the corresponding second groove 44, and each first groove 43 and the corresponding second groove 44 has a partition 45, and the width of each partition 45 in the front-rear direction is greater than the distance between each adjacent two power contacts 5 in a row, so as to facilitate the molding of the first groove 43 and the second groove 44, prevent the width of the partition 45 in the front-rear direction from being too small and easily broken, avoid affecting the concave-convex cooperation between each first protrusion 14 and the corresponding first groove 43, and the cooperation between each second protrusion 15 and the corresponding second groove 44, and ensure the cooperation positioning effect of the electrical connector and the docking connector. The front and rear inner walls of the area of the receiving cavity 41 accommodating the power contacts 5 are respectively formed with a convex rib 42 in opposite directions, so as to enhance the strength of the front and rear walls of the area of the docking body 4 provided with the power contacts 5, and in other embodiments, the area of the receiving cavity 41 accommodating the power contacts 5 can also be provided with a convex rib 42 on one side in the front-rear direction; and the width of each convex rib 42 in the left-right direction is less than the distance between the left and right adjacent two power contacts 5, so as to avoid the power contacts 5 adjacent to the convex rib 42.
[0034] Please refer to Figures 1 to 3When the electric connector is upwardly docked with the counterpart connector, the insulating body 1 is upwardly inserted into the accommodating cavity 41, the two reinforcing flanges 13 are different in the extension length in the left-right direction to identify the two power source accommodating areas P1, so as to facilitate preliminary foolproofing; in the front-rear direction, the width of each first protrusion 14 is greater than the width of each second protrusion 15, and the width of each first recess 43 is greater than the width of each second recess 44, so that each first protrusion 14 is matched with the corresponding first recess 43, and each second protrusion 15 is matched with the corresponding second recess 44, to further perform foolproofing; each limiting recess 16 is matched with the corresponding protruding rib 42, to limit the insulating body 1 inserted into the accommodating cavity 41 in the left-right direction. The plurality of power source terminals 2 are electrically connected with the plurality of power source contact pieces 5 one by one, the plurality of signal terminals 3 are electrically connected with the plurality of signal contact pieces 6 one by one, the two reinforcing flanges 13 are located outside the accommodating cavity 41, to prevent the depth of the insulating body 1 inserted into the accommodating cavity 41 from being too deep, the projections of the protruding ribs 42 on the up-down direction overlap with the projections of the corresponding reinforcing flanges 13 on the up-down direction, the strength of the front-rear two side walls of the area of the counterpart body 4 provided with the power source contact pieces 5 is strengthened by the protruding ribs 42, and the front-rear two side walls of the area of the counterpart body 4 provided with the power source contact pieces 5 are prevented from being worn due to the collision of the reinforcing flanges 13 to the front-rear two side walls of the area of the counterpart body 4 provided with the power source contact pieces 5 when the power source accommodating area P1 is inserted into the accommodating cavity 41.
[0035] In summary, the electric connector and the electric connector combination have the following beneficial effects:
[0036] (1) In the left-right direction, the wall thickness between the signal receiving area P2 and each power supply receiving area P1 is greater than or equal to the wall thickness between each adjacent two power terminal grooves 11 in a row, avoiding the wall thickness between the signal receiving area P2 and the power supply receiving area P1 being too different from the wall thickness between the adjacent two power terminal grooves 11, causing the molten plastic to flow more towards the periphery of the signal receiving area P2 during injection molding, ensuring that the molten plastic can flow uniformly to fill the area between the signal receiving area P2 and the power supply receiving area P1 during injection molding; the power supply receiving area P1 is integrally connected with a reinforcing flange 13 on the side away from the docking end 17, and the reinforcing flange 13 only surrounds the power supply receiving area P1, to strengthen the strength of the power supply receiving area P1, prevent the plastic of the power supply receiving area P1 from being abraded and deformed due to collision when the insulation body 1 is inserted into the docking connector, and avoid the power terminal 2 from being exposed; in the front-back direction, the distance D3 between the outer edge of each reinforcing flange 13 and the outermost adjacent power terminal groove 11 is greater than the distance D4 between the outer wall surface of the signal receiving area P2 and the outermost adjacent signal terminal groove 12, avoiding the distance between the outer wall surface of the signal receiving area P2 and the outermost adjacent signal terminal groove 12 being too different in the front-back direction, causing the molten plastic to flow more towards the periphery of the signal receiving area P2 during injection molding, resulting in uneven wall thickness between the adjacent signal terminal grooves 12, ensuring that the molten plastic can flow uniformly to fully fill the multiple signal terminal grooves 12 during the injection molding of the signal receiving area P2, ensuring that the signal terminal grooves 12 are molded completely and uniformly in thickness, improving the appearance flatness and structural strength of the insulation body 1, and reducing the product failure rate; the side of each reinforcing flange 13 close to the signal receiving area P2 is provided with a narrowed edge 131, so that the end of the reinforcing flange 13 transitions smoothly, avoiding the molten plastic from foaming at the right angle transition due to the sudden change in flow direction when flowing in the first direction, and avoiding the problem of uneven wall thickness caused by the reinforcing flange 13 surrounding the signal receiving area P2.
[0037] (2) The insulation body 1 includes one signal receiving area P2 and two power supply receiving areas P1 located on the left and right sides of the signal receiving area P2, by dispersing multiple power terminals 2 on the left and right sides of the insulation body 1, reducing the temperature rise thermal field effect of the power terminal 2, and improving the heat dissipation effect of the power terminal 2; the multiple signal contacts 6 of the docking connector are located in the middle of the receiving cavity 41, and the multiple power contacts 5 are located on the left and right sides of the receiving cavity 41, and in the front-back direction and in the left-right direction, the distance between each adjacent two power contacts 5 is greater than the distance between each adjacent two signal contacts 6, reducing the temperature rise thermal field effect of the power contacts 5, and improving the heat dissipation effect of the power contacts 5.
[0038] (3) In the front-rear direction, the width of each first protrusion 14 is greater than the width of the corresponding second protrusion 15, and the width of each first groove 43 is greater than the width of the corresponding second groove 44, so that each first protrusion 14 and the corresponding first groove 43 are in a concave-convex fit, and each second protrusion 15 and the corresponding second groove 44 are in a concave-convex fit, to facilitate foolproofing; each first protrusion 14 and each second protrusion 15 are connected to the corresponding reinforcing flange 13 away from the side of the mating connector, to enhance the strength of the first protrusion 14 and the second protrusion 15; each first groove 43 and the corresponding second groove 44 have a partition 45 therebetween, and the width of each partition 45 in the front-rear direction is greater than the distance between each adjacent two power contact pieces 5 in a row, to facilitate the molding of the first groove 43 and the second groove 44, prevent the width of the partition 45 in the front-rear direction from being too small and easily broken, avoid affecting the concave-convex fit of each first protrusion 14 and the corresponding first groove 43, and the concave-convex fit of each second protrusion 15 and the corresponding second groove 44, and ensure the mating positioning effect of the electrical connector and the mating connector.
[0039] (4) Each limiting groove 16 and the corresponding protruding rib 42 are in a concave-convex fit to limit the insertion of the insulating body 1 in the left-right direction, and the end of each limiting groove 16 away from the mating connector is blocked by the corresponding reinforcing flange 13 to enhance the strength of the area of the power supply accommodation area P1 in which the limiting groove 16 is recessed; the width of each limiting groove 16 in the left-right direction is less than or equal to the distance between the adjacent two power terminal grooves 11 in the left-right direction, to avoid the power contact piece 5 adjacent to the protruding rib 42, and prevent the wall thickness between the outermost power terminal groove 11 in the front-rear direction and the outer side wall surface of the power supply accommodation area P1 from being too thin, to ensure the strength of the power supply accommodation area P1.
[0040] (5) Each power terminal 2 has a power welding section 23 extending from the side of the U-shaped bending section 21 opposite the opening 211, and in the front-rear direction, the openings 211 of each adjacent two power terminals 2 in a row are arranged opposite each other. In the front-rear direction, the distance between each adjacent two power welding sections 23 in a row is greater than the distance between each adjacent two signal welding sections 33 in a row, to increase the creepage distance between the front-rear adjacent two power welding sections 23.
[0041] (6) The front and back inner wall surfaces of the area where the receiving cavity 41 receives the power contact 5 are respectively provided with a protruding rib 42 to enhance the strength of the front and back side walls of the area where the docking body 4 is provided with the power contact 5. The projection of the protruding rib 42 of the front and back sides of the receiving cavity 41 along the up-down direction overlaps the projection of the corresponding reinforcing flange 13 along the up-down direction, preventing the reinforcing flange 13 from colliding with the front and back side walls of the area where the docking body 4 is provided with the power contact 5 when the power receiving area P1 is inserted into the receiving cavity 41, and preventing the front and back side walls of the area where the docking body 4 is provided with the power contact 5 from being worn out by the impact.
[0042] (7) The front and back outer wall surfaces of the signal receiving area P2, which are used to connect the docking end 17 and the mounting end 18, are vertical planes, to ensure that the distance between the outer wall surfaces of the front and back sides of the signal receiving area P2 and the outermost signal terminal slot 12 adjacent thereto is close to the wall thickness between the two adjacent signal terminal slots 12 in the row at all places, to ensure that each signal terminal slot 12 can be fully filled and formed.
[0043] The above detailed description is only a description of the preferred embodiments of the present application, and does not limit the patent scope of the present application. Therefore, any equivalent technical changes made according to the content of the present application and drawings are included in the patent scope of the present application.
Claims
1. An electrical connector for mating with a mating connector along a mating direction, characterized in that... ,include: An insulating body defines a mating end on one side along the mating direction for mating with the mating connector. The insulating body is provided with a power receiving area and a signal receiving area spaced apart along a first direction perpendicular to the mating direction. The signal receiving area has multiple independent signal terminal slots extending through it along the mating direction to receive multiple signal terminals. The power receiving area has multiple independent power terminal slots extending through it along the mating direction to receive multiple power terminals. The size of each power terminal slot is larger than the size of each signal terminal slot. The multiple power terminal slots are arranged in at least two rows along a second direction perpendicular to both the mating direction and the first direction. The multiple signal terminal slots are arranged in at least two rows along the second direction. In the first direction, the signal terminal slots... The wall thickness between the receiving area and the power receiving area is greater than or equal to the wall thickness between any two adjacent power terminal slots in a row. In the second direction, the wall thickness between any two adjacent power terminal slots in a row is greater than the wall thickness between any two adjacent signal terminal slots in a row. A reinforcing flange is integrally connected to the side of the power receiving area away from the mating end. The reinforcing flange only surrounds the power receiving area. The side of the reinforcing flange near the signal receiving area has a narrowed edge. In the second direction, the distance between the outer edge of the reinforcing flange and its adjacent outermost power terminal slot is greater than the distance between the outer wall surface of the signal receiving area and its adjacent outermost signal terminal slot.
2. The electrical connector as described in claim 1, characterized in that: The insulating body has two power receiving areas. In a first direction, the two power receiving areas are located on opposite sides of the signal receiving area. The outer periphery of the two power receiving areas is provided with reinforcing flanges along the first and second directions. In the first direction, the extension length of one of the reinforcing flanges is greater than the extension length of the other reinforcing flange.
3. The electrical connector as described in claim 2, characterized in that: Each of the reinforcing flanges has a positioning post protruding from the side away from the mating end, and the diameter of the positioning post protruding from the longer reinforcing flange is larger than the diameter of the other positioning post.
4. The electrical connector as described in claim 2, characterized in that: Each of the power receiving areas has a first protrusion and a second protrusion protruding along a first direction on the side opposite to the signal receiving area. In a second direction, the width of each first protrusion is greater than the width of the corresponding second protrusion. Each first protrusion and each second protrusion are connected to the corresponding reinforcing flange.
5. The electrical connector as described in claim 2, characterized in that: Each of the power receiving areas has a limiting groove recessed on opposite sides in the second direction to engage with the mating connector. The width of each limiting groove in the first direction is less than or equal to the distance between two adjacent power terminal slots in the first direction. One end of each limiting groove in the mating direction passes through the end face of the corresponding power receiving area, and the other end is blocked by the reinforcing flange.
6. The electrical connector as claimed in claim 1, characterized in that: Each of the power terminals has a U-shaped bend and an opening formed on one side of the U-shaped bend. A power soldering portion extends from the side of the U-shaped bend opposite to the opening. At least one power contact segment extends from the U-shaped bend along the mating direction. In a second direction, the openings of every two adjacent power terminals in a row are arranged opposite to each other. Each of the signal terminals has a signal soldering segment. In the second direction, the distance between every two adjacent power soldering segments in a row is greater than the distance between every two adjacent signal soldering segments in a row.
7. The electrical connector as claimed in claim 1, characterized in that: The insulating body has a mating end and a mounting end opposite to the mating end along the mating direction. The reinforcing flange is disposed at the mounting end of the power receiving area. The two outer wall surfaces of the signal receiving area on both sides in the second direction for connecting the mating end and the mounting end are both vertical planes.
8. An electrical connector assembly comprising an electrical connector and a mating connector opposed to each other along a mating direction, characterized in that, include: The electrical connector includes an insulating body. The insulating body has a power receiving area and a signal receiving area spaced apart along a first direction perpendicular to the mating direction. The signal receiving area has multiple independent signal terminal slots extending through it along the mating direction to receive multiple signal terminals. The power receiving area has multiple independent power terminal slots extending through it along the mating direction to receive multiple power terminals. The size of each power terminal slot is larger than the size of each signal terminal slot. The multiple power terminal slots are arranged in at least two rows along a second direction perpendicular to both the mating direction and the first direction. The multiple signal terminal slots are arranged in at least two rows along the second direction. At least one side of the power receiving area has a limiting groove. In the upward direction, the wall thickness between the signal receiving area and the power receiving area is greater than or equal to the wall thickness between every two adjacent power terminal slots in a row. In the second direction, the wall thickness between every two adjacent power terminal slots in a row is greater than the wall thickness between every two adjacent signal terminal slots in a row. A reinforcing flange is integrally connected to the side of the power receiving area away from the mating connector. The end of the reinforcing flange is provided with a narrowed edge extending obliquely toward the signal receiving area in the first direction. In the second direction, the distance between the outer edge of the reinforcing flange and its adjacent outermost power terminal slot is greater than the distance between the outer wall surface of the signal receiving area and its adjacent outermost signal terminal slot. The docking connector has a docking body, which has a recessed cavity facing away from the electrical connector. Multiple power contacts and multiple signal contacts are located in the cavity, and the inner wall of the cavity has protruding ribs corresponding to the limiting groove. When the electrical connector mates with the mating connector along the mating direction, the protruding rib engages with the limiting groove, the insulating body is inserted into the receiving cavity, so that the multiple signal terminals are electrically connected to the multiple signal contacts in a one-to-one correspondence, the multiple power terminals are electrically connected to the multiple power contacts in a one-to-one correspondence, the reinforcing flange is located outside the receiving cavity, and the projection of each protruding rib along the mating direction overlaps with the projection of the reinforcing flange along the mating direction.
9. The electrical connector assembly as claimed in claim 8, characterized in that: The insulating body has two power receiving areas. In a first direction, the two power receiving areas are located on opposite sides of the signal receiving area. The outer periphery of each of the two power receiving areas is provided with reinforcing flanges along the first and second directions. In the first direction, the extension length of one of the reinforcing flanges is greater than the extension length of the other reinforcing flange. A plurality of signal contacts are located in the middle of the receiving cavity in the first direction to correspond one-to-one with a plurality of signal terminals of the signal receiving area. A plurality of power contacts are respectively provided on opposite sides of the receiving cavity in the first direction to correspond one-to-one with a plurality of power terminals of the two power receiving areas. The distance between any two adjacent power contacts is greater than the distance between any two adjacent signal contacts.
10. The electrical connector assembly as claimed in claim 9, characterized in that: Each power receiving area has a first protrusion and a second protrusion protruding along a first direction on the side opposite to the signal receiving area. In a second direction, the width of each first protrusion is greater than the width of the corresponding second protrusion. The inner walls of the receiving cavity on opposite sides in the first direction are each recessed with a first groove and a second groove. In the second direction, the width of each first groove is greater than the width of the corresponding second groove. The two first protrusions are respectively engaged with the two first grooves in a concave-convex fit, and the two second protrusions are respectively engaged with the two second grooves in a concave-convex fit. There is a partition between each first groove and the corresponding second groove. In the second direction, the width of each partition is greater than the distance between every two adjacent power contacts in a row.