Automatic power connection device capable of accurately positioning and used for hanging hot metal car
By designing the guiding components and the power connection components, the problem of relying on manual operation for power connection of molten iron cars was solved, realizing automated and precise power connection, improving the accuracy and efficiency of power connection, and ensuring the stability of power transmission.
Patent Information
- Application Number
- CN202520120048.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The current method of connecting molten iron cars to electricity relies on manual operation, which is inefficient and prone to problems such as inaccurate connection, such as loose connection and poor contact between plug and socket.
An automatic power connection device including a guide component and a power connection component was designed. By utilizing the guiding function of the guide component and the precise positioning structure of the power connection component, automatic power connection is achieved when the molten iron car is attached. The precise position adjustment of the power connection plate is achieved through the cooperation of the lead screw and the screw block, and a stable conductive connection is ensured by the contact plate and the contact spring.
It has enabled automated and precise power connection of molten iron cars, improved the accuracy and efficiency of power connection, reduced connection failures caused by human factors, and ensured the stability and reliability of power transmission.
Smart Images

Figure CN223815859U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of iron car hitching and power connection, particularly relates to an automatic power connection device for iron car hitching with accurate positioning. BACKGROUND
[0002] At present, in the use of iron car vehicles, there is a need to install power-driven equipment thereon, such as in the metallurgical industry, the iron ladle capping technology for transferring molten iron in blast furnaces gradually becomes a means for energy saving and emission reduction of steel enterprises, and the iron ladle capping and other power-driven equipment is installed on special iron car vehicles, the iron car vehicles are pulled by locomotives and do not contain power sources themselves, and the iron ladle capping and other equipment needs to be driven by power, so that in order to realize the normal operation of the iron ladle capping and other equipment, the iron ladle capping and other equipment installed on the iron car vehicles needs to be powered.
[0003] However, the manual plug-in power connection work of the iron ladle capping has always been a big problem of the capping operation, and with the improvement of automation, the unmanned power supply method is increasingly valued by steel plants, and the traditional power connection method of the iron car often relies on manual operation, and the operator needs to manually connect the power connection plug and the socket after the iron car stops, this method is not only low in efficiency, but also prone to inaccurate power connection due to human factors, such as unstable connection and poor contact between the plug and the socket.
[0004] Therefore, an automatic power connection device for iron car hitching with accurate positioning is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing an automatic power connection device for iron car hitching with accurate positioning, which can solve the problem that the traditional power connection method of the iron car often relies on manual operation, the operator needs to manually connect the power connection plug and the socket after the iron car stops, this method is not only low in efficiency, but also prone to inaccurate power connection due to human factors, such as unstable connection and poor contact between the plug and the socket.
[0006] To achieve the above object, the utility model provides the following technical scheme: an automatic power connection device for iron car hitching with accurate positioning, comprising two mounting frames, a guide assembly is connected in the mounting frame, and opposite sides of the two guide assemblies are provided with butt joint plates, a power connection assembly is connected on the top of the butt joint plate, a positioning pin is connected on the rear side of the front butt joint plate, a positioning sleeve is arranged in the rear butt joint plate, and the positioning pin and the positioning sleeve are used in cooperation;
[0007] The electricity connecting assembly comprises a mounting plate which is bolted on the top of the butt plate, a screw rod is rotationally connected to the inside of the mounting plate, a screw block is threadedly connected to the surface of the screw rod, the screw block extends to the outside of the mounting plate on one side and is bolted with an electricity connecting slide plate, a plurality of contact springs are arranged between the electricity connecting slide plate and the contact pieces opposite to the electricity connecting slide plate.
[0008] Preferably, the guide assembly comprises a ball head seat which is bolted in the inside of the mounting frame, a guide rod is welded on one side of the ball head seat, and the guide rod extends to the inside of the positioning sleeve on one side.
[0009] Preferably, the mounting frame is bolted with a fixing sleeve on the side close to the butt plate, and the inside of the fixing sleeve is provided with a connecting sleeve which is sleeved on the surface of the guide rod.
[0010] Preferably, a rubber sleeve is arranged between the fixing sleeve and the connecting sleeve opposite to each other, and the inside of the rubber sleeve is annularly provided with a cavity.
[0011] Preferably, the number of the contact pieces is a plurality, and the contact pieces are equidistantly distributed on the side close to the electricity connecting slide plate.
[0012] Preferably, the fixing sleeve is provided with a connecting plate on the side close to the butt plate, a buffer spring is sleeved on the surface of the guide rod, and the buffer spring is connected to the butt plate and the connecting plate on the side close to the butt plate and the connecting plate respectively.
[0013] Preferably, the positioning sleeve is wholly provided in a conical shape and is sleeved on the surface of the guide rod, and the rear side of the positioning pin is provided in a conical shape.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1、the electricity connecting assembly is arranged, automatic electricity connecting operation can be realized when the molten iron car is hung, power demand of the iron ladle covering equipment and the like is provided, and the installation position is not changed due to the change of the height of the vehicle frame due to load change and is not affected by the shaking of the vehicle frame when the ladle is lifted.
[0016] 2、the guide assembly is arranged, various posture changes of the molten iron car can be flexibly adapted, the guide assembly is used in cooperation with the positioning sleeve, accurate guidance and stable support during butt joint can be realized, and the precision and efficiency of butt joint are improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure diagram of the automatic electricity connecting device for the molten iron car hanging with accurate positioning of the utility model.
[0018] Figure 2 It is a connection schematic view of the positioning pin and the front butt plate of the utility model.
[0019] Figure 3 It is the connection schematic view of the guide assembly and the installation frame near the one side of the butt joint plate of the utility model;
[0020] Figure 4 It is the structure schematic view of the utility model electric connection assembly;
[0021] Figure 5 It is the utility model Figure 1 The enlarged schematic view of A in the middle.
[0022] In the figure, 1, installation frame; 2, guide assembly; 21, ball head seat; 22, guide rod; 23, fixed sleeve; 24, connecting sleeve; 25, rubber sleeve; 3, butt joint plate; 4, electric connection assembly; 41, mounting plate; 42, lead screw; 43, screw block; 44, electric connection slide plate; 45, contact sheet; 46, contact spring; 5, positioning pin; 6, positioning sleeve; 7, connecting plate; 8, buffer spring. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1-5 The utility model provides technical schemes:
[0025] A kind of automatic electric connection device for iron car hitching of accurate positioning, including two installation frames 1, the inside of installation frame 1 is bolted with guide assembly 2, and the opposite side of two guide assemblies 2 is provided with butt joint plate 3, the top of butt joint plate 3 is bolted with electric connection assembly 4, the rear side of front butt joint plate 3 is bolted with positioning pin 5, the inside of rear butt joint plate 3 is provided with positioning sleeve 6, and positioning pin 5 and positioning sleeve 6 are used in cooperation;
[0026] Electric connection assembly 4 includes mounting plate 41, and mounting plate 41 is bolted on the top of butt joint plate 3, and the inside of mounting plate 41 is rotatably connected with lead screw 42, the surface of lead screw 42 is threadedly connected with screw block 43, and the side of screw block 43 extends to the outside of mounting plate 41 and is bolted with electric connection slide plate 44, a plurality of contact sheets 45 are arranged on the side, away from mounting plate 41, of electric connection slide plate 44, and a plurality of contact springs 46 are arranged between the side, opposite to electric connection slide plate 44, of contact sheet 45.
[0027] In the embodiment, the power connection assembly 4 is used to adjust the position of the power connection slide plate 44 on the mounting plate 41 through the threaded connection between the lead screw 42 and the screw block 43. The position of the power connection slide plate 44 can be conveniently adjusted by rotating the lead screw 42 to adapt to different power connection positions. The contact spring 46 between the contact piece 45 and the power connection slide plate 44 can ensure that the contact piece 45 always maintains good elastic pressure during contact. Even in the case of slight vibration of the molten iron car or uneven surface of the power supply device, stable conductive connection can be ensured, reducing the occurrence of poor contact and improving the reliability and stability of power transmission, ensuring the smooth progress of the related work of the molten iron car.
[0028] Specifically, as shown in Figure 3 The guide assembly 2 includes a ball head seat 21 that is bolted to the inside of the mounting frame 1. One side of the ball head seat 21 is welded with a guide rod 22, and one side of the guide rod 22 extends into the inside of the positioning sleeve 6.
[0029] Specifically, as shown in Figure 3 The mounting frame 1 is bolted with a fixed sleeve 23 near one side of the butt joint plate 3, and the inside of the fixed sleeve 23 is provided with a connecting sleeve 24 that is sleeved on the surface of the guide rod 22.
[0030] Specifically, as shown in Figure 3 The opposite sides of the fixed sleeve 23 and the connecting sleeve 24 are provided with a rubber sleeve 25, and the inside of the rubber sleeve 25 is annularly provided with a cavity.
[0031] In the embodiment, by setting the guide assembly 2, the positioning pin 5 on the front side butt joint plate 3 gradually approaches the positioning sleeve 6 of the rear side butt joint plate 3. During the approach, the movement path of the positioning pin 5 is constrained by the positioning sleeve 6, and the guide rod 22 can adapt to the posture of the positioning pin 5 through the ball head seat 21. Meanwhile, the connecting sleeve 24 can be deflected in the fixed sleeve 23 by using the rubber sleeve 25, and cooperate with the ball head seat 21 to adapt to the precise positioning and power connection work in various environments.
[0032] Specifically, as shown in Figure 5 The number of contact pieces 45 is several, and they are equidistantly distributed on one side near the power connection slide plate 44.
[0033] In the embodiment, by setting the number of contact pieces 45 to several and equidistantly distributing them on one side near the power connection slide plate 44, the elastic deformation of the contact spring 46 during contact can absorb part of the vibration and impact force, further reducing the unstable power connection caused by external interference.
[0034] Specifically, as shown in Figure 1As shown, a connecting plate 7 is provided on the side of the fixed sleeve 23 near the docking plate 3, and a buffer spring 8 is sleeved on the surface of the guide rod 22, and the buffer spring 8 is connected to the docking plate 3 and the connecting plate 7 respectively on the side near the docking plate 3.
[0035] In this embodiment, by setting the connecting plate 7 and the buffer spring 8, the force can be buffered during the docking process, thus ensuring the stability of the connection process.
[0036] Specifically, such as Figure 2 , Figure 3 As shown, the positioning sleeve 6 is generally tapered and is slidably fitted onto the surface of the guide rod 22, and the rear side of the positioning pin 5 is tapered.
[0037] In this embodiment: With the above settings, when the power is connected, the positioning pin 5 first contacts the conical inlet of the positioning sleeve 6. Due to the guiding effect of the conical structure, the positioning pin 5 is gradually inserted along the conical inner wall of the positioning sleeve 6 under the constraint of the guide rod 22. During the insertion process, if there is a positional deviation, the conical surface will generate a lateral force, causing the positioning pin 5 and the guide rod 22 to automatically adjust their positions and finally accurately insert into the bottom of the positioning sleeve 6, thereby achieving the effect of accurate positioning during the power connection process.
[0038] Working principle: When using the power connection device, the mounting bracket 1 can be installed on the frame of the molten iron car, ensuring that the installation is in a position unaffected by changes in frame height due to load, frame swaying during ladle lifting, or other factors. When the molten iron car is attached, it will approach the positioning sleeve 6 via the positioning pin 5. When the positioning pin 5 contacts the conical inlet of the positioning sleeve 6, the conical structure begins to perform its guiding and self-correcting functions, allowing the positioning pin 5 to gradually insert along the conical inner wall of the positioning sleeve 6. Furthermore, when the molten iron car has a certain positional deviation or swaying, the lateral force generated by the conical surface will also cause the guide rod 22 to drive the connecting sleeve 24 to automatically adjust its angle and position within the fixed sleeve 23. Finally, the positioning pin 5 is accurately inserted into the bottom of the positioning sleeve 6 to achieve precise docking. At the same time as the positioning pin 5 docks with the positioning sleeve 6, the lead screw 42 is driven to rotate by the external drive device. The threaded engagement between the lead screw 42 and the screw block 43 causes the contact plate 44 to be displaced to a certain extent, so that the two contact pieces 45 can be precisely positioned. As the positioning pin 5 is positioned, the front and rear contact pieces 45 can make tight contact. Due to the action of the contact spring 46 between the contact piece 45 and the contact plate 44, the contact piece 45 can maintain a certain elastic pressure, forming multiple stable conductive contact points to complete the power connection.
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A precisely positionable automatic power connection device for the hitching of a ladle car, comprising two mounting brackets (1), characterized in that: The inside of the mounting frame (1) is bolted with a guide assembly (2), and the opposite sides of the two guide assemblies (2) are provided with butt joint plates (3), the top of the butt joint plate (3) is bolted with an electricity connection assembly (4), the rear side of the front butt joint plate (3) is bolted with a positioning pin (5), the inside of the rear butt joint plate (3) is provided with a positioning sleeve (6), and the positioning pin (5) is used in cooperation with the positioning sleeve (6); The electricity connection assembly (4) comprises a mounting plate (41), the mounting plate (41) is bolted on the top of the butt joint plate (3), and the inside of the mounting plate (41) is rotatably connected with a lead screw (42), the surface of the lead screw (42) is threadedly connected with a screw block (43), one side of the screw block (43) extends to the outside of the mounting plate (41) and is bolted with an electricity connection sliding plate (44), a plurality of contact sheets (45) are arranged on the side of the electricity connection sliding plate (44) away from the mounting plate (41), and a plurality of contact springs (46) are arranged between the side of the contact sheet (45) opposite to the electricity connection sliding plate (44).
2. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 1, characterized in that: The guide assembly (2) comprises a ball head seat (21), the ball head seat (21) is bolted in the inside of the mounting frame (1), and the side of the ball head seat (21) is welded with a guide rod (22), one side of the guide rod (22) extends to the inside of the positioning sleeve (6).
3. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 2, characterized in that: The side of the mounting frame (1) close to the butt joint plate (3) is bolted with a fixing sleeve (23), and the inside of the fixing sleeve (23) is provided with a connecting sleeve (24), the connecting sleeve (24) is sleeved on the surface of the guide rod (22).
4. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 3, characterized in that: The opposite sides of the fixing sleeve (23) and the connecting sleeve (24) are provided with rubber sleeves (25), and the inside of the rubber sleeve (25) is annularly provided with a cavity.
5. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 1, characterized in that: The number of the contact sheet (45) is several, and they are equidistantly distributed on the side close to the electricity connection sliding plate (44).
6. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 3, characterized in that: The side of the fixing sleeve (23) close to the butt joint plate (3) is provided with a connecting plate (7), the surface of the guide rod (22) is sleeved with a buffer spring (8), and the side of the buffer spring (8) close to the butt joint plate (3) and the connecting plate (7) is connected with the two respectively.
7. The automatic power connection device for precise positioning of a molten metal car hitch according to claim 2, characterized in that: The positioning sleeve (6) is conical as a whole and is sleeved on the surface of the guide rod (22), and the rear side of the positioning pin (5) is conical.