Rubber coating mechanism for stator coil

By designing a stator coil coating mechanism, and utilizing gear transmission and an arc plate to automatically apply tape, the problem of low efficiency in traditional manual tape application is solved, achieving efficient and labor-saving tape coverage.

CN223816089UActive Publication Date: 2026-01-20DONGGUAN BOCADAR ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520036755.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-20
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Traditional stator coil tape application is inefficient, labor-intensive, and time-consuming.

Method used

A tape coating mechanism for stator coils was designed. The tape is automatically applied to the side of the stator coil using gear transmission and an arc plate. Full coverage of the tape is achieved through gear meshing and motor drive.

Benefits of technology

It automates the application of tape, improving efficiency, reducing labor costs, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223816089U_ABST
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Abstract

The utility model discloses a rubber coating mechanism for a stator coil, which comprises a moving table, a connecting frame is vertically arranged at the middle position of the bottom surface of the moving table, a first rotating shaft is transversely arranged at the bottom end of the connecting frame, the first rotating shaft rotates at the bottom end of the connecting frame, supporting frames are vertically arranged at the two sides of the bottom surface of the moving table, and the supporting frames are arranged at the two sides of the bottom surface of the moving table. The two ends of the first rotating shaft are rotationally located in the supporting frame, first gears are synchronously driven by the two ends of the first rotating shaft, the first gears are vertically located in the middle of the interior of the supporting frame, second gears are rotationally arranged on the two sides of the bottom end of each first gear, and the second gears are located on the side face of the interior of the supporting frame; and the second gears are meshed with the first gear, an opening gear is in meshing transmission between the second gears, the opening gear is vertically located at the bottom end of the interior of the supporting frame, and an arc-shaped plate is transversely arranged at the top end of the interior of the opening gear.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of stator, especially to the rubber coating mechanism for stator coil. BACKGROUND

[0002] In the production and manufacturing process of the stator coil, a section of adhesive tape needs to be pasted on the side of the coil, but the traditional way adopts manual operation, the pasting efficiency is low, the labor cost is high, and the coil needs to be operated off the machine and then clamped on the machine, which is time-consuming and tedious, and the overall effect is not good, so the rubber coating mechanism for stator coil is proposed. UTILITY MODEL CONTENTS

[0003] The utility model discloses to overcome the above-mentioned situation shortage, aims at providing a kind of technical scheme that can solve above-mentioned problem.

[0004] The rubber coating mechanism for stator coil, including mobile station, the middle position of mobile station bottom is vertically provided with connecting frame, and the first rotating shaft is horizontally provided at the bottom end of connecting frame, and the first rotating shaft rotates at the bottom end of connecting frame, the both sides of mobile station bottom are vertically provided with support frame, and support frame and connecting frame are mutually parallel, and the both ends of first rotating shaft are rotated in support frame, the both ends of first rotating shaft are synchronously driven with first gear, and first gear is vertically located at the middle position in support frame, and first gear rotates in support frame by first rotating shaft, second gear is rotatably arranged at the both sides of first gear bottom end, and second gear is located at the side in support frame, and second gear and first gear are engaged with each other, opening gear is engaged between second gear, and opening gear is vertically located at the bottom end in support frame, and arc plate is horizontally provided in the top end of opening gear, the bottom end of support frame is formed with bayonet, and the opening of opening gear bottom end is aligned with bayonet.

[0005] Preferably, the second rotating shaft is provided between the second gear and the support frame, and the second rotating shaft is horizontally arranged in the support frame, the second rotating shaft rotates in the support frame, and the second gear is sleeved on the second rotating shaft, and the second rotating shaft and the second gear rotate coaxially.

[0006] Preferably, the first rotating shaft and the connecting frame are provided with a motor, and the motor is horizontally located on the top end of the mobile station, and the motor and the first rotating shaft are drivingly connected, the motor and the first rotating shaft are provided with a first pulley and a second pulley, the first pulley is vertically located on one side of the motor, and the motor drives the first pulley to rotate.

[0007] Preferably, the second pulley is sleeved at one side of the first rotating shaft and coaxially rotates with the first rotating shaft, the first pulley and the second pulley are parallel to each other, and the belt is wound between the first pulley and the second pulley.

[0008] Preferably, the first rotating shaft is provided with an induction sheet, the induction sheet is vertically inserted at the other side of the first rotating shaft, and the first rotating shaft and the induction sheet rotate in the same direction, the induction sheet is provided with an inductor between the first rotating shaft and the connecting frame, the inductor is vertically located at one side outside the connecting frame, and the induction sheet penetrates the bottom end of the inductor.

[0009] Compared with the prior art, the beneficial effects of the utility model are that when the adhesive tape is horizontally clamped in the support frame and horizontally supported on the bottom surface of the arc-shaped plate, the moving table with the support frame moves to the stator coil to be coated, the stator coil to be coated is in a vertical state, the support frame with the open gear is inserted into the edge of the stator coil, the arc-shaped plate with the adhesive tape is attached to the edge of the stator coil, and the edge of the stator coil is located at the bayonet of the support frame, at this time, the support frame releases the clamping of one end of the adhesive tape, the first rotating shaft rotates clockwise and drives the first gear to rotate, the first gear drives the second gear to rotate at the same time, the second gear drives the open gear to rotate to the right side of the bottom end of the support frame at the same time and makes the arc-shaped plate press and attach one end of the adhesive tape to one side of the stator coil, and the first rotating shaft continuously rotates for one revolution, the open gear with the arc-shaped plate winds along the side surface of the stator coil and makes one end of the adhesive tape completely press and attach to the other side of the stator coil, vice versa, the support frame releases the clamping of the other end of the adhesive tape, the first rotating shaft rotates counterclockwise and drives the first gear to rotate, the first gear drives the second gear to rotate at the same time, the second gear drives the open gear to rotate to the left side of the bottom end of the support frame at the same time and makes the arc-shaped plate press and attach the other end of the adhesive tape to the other side of the stator coil, and the first rotating shaft continuously rotates for one revolution, the open gear with the arc-shaped plate winds along the side surface of the stator coil and makes the other end of the adhesive tape completely press and attach to the other side of the stator coil, so that the adhesive tape is completely wrapped on the stator coil, time and labor are saved.

[0010] Additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description only represent some of the embodiments of the present application, and do not represent all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0012] Figure 1 Structure diagram of the encapsulation mechanism for the stator coil;

[0013] Figure 2 Another structure diagram of the encapsulation mechanism for the stator coil;

[0014] Figure 3 Still another structure diagram of the encapsulation mechanism for the stator coil;

[0015] Figure 4 Structure diagram of the connecting frame.

[0016] As shown in the drawings: 1, mobile station, 2, support frame, 3, connecting frame, 4, motor, 5, first pulley, 6, first rotating shaft, 7, second pulley, 8, belt, 9, first gear, 10, second rotating shaft, 11, second gear, 12, open gear, 13, arc plate, 14, inductive sheet, 15, inductor. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments only represent some of the embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0018] Please refer to Figures 1-4In this embodiment of the present invention, the stator coil coating mechanism includes a movable platform 1. A connecting frame 3 is vertically arranged at the middle of the bottom surface of the movable platform 1, and a first rotating shaft 6 is horizontally arranged at the bottom end of the connecting frame 3. The first rotating shaft 6 rotates at the bottom end of the connecting frame 3. Support frames 2 are vertically arranged on both sides of the bottom surface of the movable platform 1, and the support frames 2 and the connecting frame 3 are parallel to each other. Both ends of the first rotating shaft 6 are rotatably located inside the support frame 2. Both ends of the first rotating shaft 6 synchronously drive a first gear 9, and the first gear 9 is vertically located at the middle position inside the support frame 2. The first gear 9 rotates inside the support frame 2 through the first rotating shaft 6. The two sides of the bottom end of the first gear 9 are... Each part is equipped with a second gear 11, which is rotatably mounted on the inner side of the support frame 2. The second gear 11 meshes with the first gear 9. The meshing of the second gear 11 with the first gear 9 transmits a transmission to an open gear 12, which is vertically located at the bottom of the support frame 2. An arc-shaped plate 13 is horizontally mounted on the top of the open gear 12. The bottom of the support frame 2 has a notch (not shown in the figure) that is aligned with the opening at the bottom of the open gear 12. When the tape is horizontally clamped inside the support frame 2 and rests on the bottom surface of the arc-shaped plate 13, the moving table 1, along with the support frame 2, moves to the stator coil to be coated with tape. The stator coil to be coated is in a vertical position, and the support... The support frame 2, along with the open gear 12, is inserted into the edge of the stator coil. The arc plate 13, along with the tape, is attached to the edge of the stator coil, and the edge of the stator coil is located at the clamp of the support frame 2. At this time, the support frame 2 releases the clamp on one end of the tape, and the first rotating shaft 6 rotates clockwise, driving the first gear 9 to rotate. Simultaneously, the first gear 9 rotates, driving the second gear 11 to rotate. The second gear 11 rotates, driving the open gear 12 to rotate towards the right side of the bottom of the support frame 2, causing the arc plate 13 to press one end of the tape against one side of the stator coil. The first rotating shaft 6 continues to rotate, and after one full rotation, the open gear 12, along with the arc plate 13, winds around the side of the stator coil, causing the tape... One end of the tape is completely pressed against one side of the stator coil; conversely, the support frame 2 loosens its grip on the other end of the tape, and the first rotating shaft 6 rotates counterclockwise, driving the first gear 9 to rotate. At the same time, the first gear 9 drives the second gear 11 to rotate, and the second gear 11 drives the open gear 12 to rotate to the left side of the bottom of the support frame 2, causing the arc plate 13 to press the other end of the tape against the other side of the stator coil. The first rotating shaft 6 continues to rotate, and after one rotation, the open gear 12 and the arc plate 13 wrap around the side of the stator coil, pressing the other end of the tape completely against the other side of the stator coil, thus making the tape completely wrapped around the stator coil, saving time and effort.

[0019] Second gear 11 with support frame 2 between the second shaft 10, and the second shaft 10 are transversely arranged in the support frame 2 inside, the second shaft 10 in the support frame 2 inside rotation, and the second gear 11 on the second shaft 10, and the second shaft 10 and the second gear 11 between the coaxial rotation.

[0020] The first shaft 6 and connecting frame 3 between the motor 4, and the motor 4 transversely on the top of the moving table 1, and the motor 4 and the first shaft 6 between the driving connection, the motor 4 and the first shaft 6 between the first pulley 5 and the second pulley 7, and the first pulley 5 vertical on the side of the motor 4, and the motor 4 drive the first pulley 5 rotation.

[0021] The second pulley 7 on the side of the first shaft 6, and the second pulley 7 and the first shaft 6 between the coaxial rotation, the first pulley 5 and the second pulley 7 between each other parallel, and the first pulley 5 and the second pulley 7 between the transmission belt 8, in turn, the motor 4 drive the first pulley 5 rotation by the belt 8 driven second pulley 7 rotation and at the same time drive the first shaft 6 rotation in order to subsequent drive the rotation of the open gear 12.

[0022] The first shaft 6 is provided with an inductive sheet 14, and the inductive sheet 14 vertical insertion on the other side of the first shaft 6, and the first shaft 6 and the inductive sheet 14 between the same direction of rotation, the first shaft 6 and the connecting frame 3 between the inductor 15, and the inductor 15 vertical on the side of the connecting frame 3 outside, and the inductive sheet 14 at the bottom of the inductor 15 through, in turn, the first shaft 6 rotation driven inductive sheet 14 in the inductor 15 movement, so as to through the inductor 15 inductive sheet 14 rotation and calculate the number of revolutions of the first shaft 6.

[0023] For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. An encapsulation mechanism for stator coils, comprising a moving table, characterized in that, The middle position of the mobile station bottom surface is vertically provided with a connecting frame, and the bottom end of the connecting frame is transversely provided with a first rotating shaft, and the first rotating shaft rotates at the bottom end of the connecting frame, both sides of the mobile station bottom surface are vertically provided with a supporting frame, and the supporting frame is parallel to the connecting frame, and both ends of the first rotating shaft rotate in the supporting frame, both ends of the first rotating shaft are synchronously driven by a first gear, and the first gear is vertically located at the middle position of the supporting frame, and the first gear rotates in the supporting frame through the first rotating shaft, both sides of the bottom end of the first gear are provided with a second gear rotatingly arranged, and the second gear is located at the side of the supporting frame, and the second gear is engaged with the first gear, the second gears are engaged with an open gear, and the open gear is vertically located at the bottom end of the supporting frame, and an arc plate is transversely provided at the top end of the open gear, and a bayonet is formed at the bottom end of the supporting frame, and the bayonet is aligned with the opening of the open gear.

2. The encapsulation mechanism for a stator coil according to claim 1, characterized by The second gear and the supporting frame are provided with a second rotating shaft, and the second rotating shaft is transversely arranged in the supporting frame, the second rotating shaft rotates in the supporting frame, and the second gear is sleeved on the second rotating shaft, and the second rotating shaft and the second gear coaxially rotate.

3. The encapsulation mechanism for a stator coil according to claim 1, characterized by, The first rotating shaft and the connecting frame are provided with a motor, and the motor is transversely located at the top end of the mobile station, and the motor and the first rotating shaft are drivingly connected, the motor and the first rotating shaft are provided with a first pulley and a second pulley, and the first pulley is vertically located at one side of the motor, and the motor drives the first pulley to rotate.

4. The encapsulation mechanism for a stator coil according to claim 3, characterized by The second pulley is sleeved on one side of the first rotating shaft, and the second pulley and the first rotating shaft coaxially rotate, the first pulley and the second pulley are parallel to each other, and the first pulley and the second pulley are wound with a belt.

5. The encapsulation mechanism for a stator coil according to claim 1, wherein The first rotating shaft is provided with an inductive sheet, and the inductive sheet is vertically inserted into the other side of the first rotating shaft, and the first rotating shaft and the inductive sheet have the same rotating direction, the first rotating shaft and the connecting frame are provided with an inductor, and the inductor is vertically located at one side of the connecting frame, and the inductive sheet passes through the bottom end of the inductor.