Shaping device

Abstract

The shaping device comprises a shaping pipe, a mold and a pressing column, a channel matched with the diameter of the shaping pipe is arranged on the mold, a bottom plate blocking an opening of a through hole is arranged on the bottom face of the mold, the shaping pipe is arranged in the channel, a rectangular opening is formed in one side face of the mold, a first gear is arranged in the rectangular opening, and a second gear is arranged in the rectangular opening. A linkage mechanism is arranged on one side of the die, the pressing column is perpendicularly arranged in an opening in the other end of the through hole, and a plurality of first protruding teeth are perpendicularly installed on the outer ring face of the pressing column and connected with the gear in a meshed mode. The fruit pressing device is simple in structure, fruits can be automatically pressed into the shaping pipe through the pressing column, the bottom plate can be automatically opened in the downward pressing process, the fruits can be directly pushed out of the shaping pipe after being pressed, the bottom plate can return again in the return process of the pressing column, an opening of the channel is blocked, labor can be reduced, and the production efficiency is improved. And the efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a shaping device. Background Technology

[0002] In developing the Changshan pomelo industry chain, a new product has been developed. The preparation process includes: blanching fresh fruit, drying, steaming, pressing, shaping, drying again, moistening, and cutting. One problem encountered during preparation is that the fruit is difficult to insert into the shaping tube during the shaping process, significantly reducing the efficiency of fruit insertion and affecting the overall workflow. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a shaping device that can automatically complete the pressing operation through the pressing column, so as to solve the problems mentioned in the background art.

[0004] This utility model is achieved through the following technical solution: a shaping device, including a shaping tube, a mold, and a pressure column. The mold has a channel matching the diameter of the shaping tube. The bottom surface of the mold has a base plate that blocks the opening of the through hole. The shaping tube is placed in the channel. A rectangular opening is provided on one side of the mold. A first gear is provided in the rectangular opening. A linkage mechanism is provided on one side of the mold that meshes with the first gear and synchronously drives the base plate to open and close. The pressure column is vertically arranged in the opening at the other end of the through hole. Multiple first protruding teeth are vertically installed on the outer ring surface of the pressure column. The first protruding teeth are meshed with the gear. A cylinder is installed at the end of the pressure column away from the mold. A fixing frame is installed between the cylinder and the mold.

[0005] As a preferred technical solution, the linkage mechanism includes a first synchronous pulley, a second synchronous pulley, a synchronous belt, a second gear, and multiple second convex teeth. The first and second synchronous pulleys are arranged one above the other on the outside of the mold. A first shaft is installed between the first synchronous pulley and the first gear. The synchronous belt is installed on the outside of the first and second synchronous pulleys. The second gear is installed on the outer surface of the second synchronous pulley. A panel is installed on one side of the base plate. Multiple second convex teeth are installed on the panel, and the second convex teeth are meshed with the second gear.

[0006] As a preferred technical solution, the mold is provided with a shaft hole opposite to the first gear, the first shaft is disposed inside the shaft hole, one end of the first shaft is fixedly connected to the first gear, the other end extends to the outside and is fixedly connected to the first timing belt, and a first bearing is installed in the opening at one end of the shaft hole, and the inner ring of the first bearing is fixedly connected to the first shaft.

[0007] As a preferred technical solution, a second bearing is embedded in the outer side of the mold, which is directly opposite the second synchronous wheel. A second shaft is installed in the inner ring of the second bearing, and the other end of the second shaft is fixedly connected to the second synchronous wheel.

[0008] As a preferred technical solution, support frames are installed on both sides of the mold, and a base is installed at the other end of the support frames.

[0009] As a preferred technical solution, the bottom surface of the mold is provided with multiple positioning grooves, and positioning blocks are slidably installed in each positioning groove. One side of each positioning block is installed on the base plate, and a compression spring is installed between the positioning block and the positioning groove. The cross-sections of the positioning groove and the positioning block are both set in a trapezoidal structure.

[0010] The beneficial effects of this utility model are: This utility model has a simple structure. The pressing column can automatically press the fruit into the shaping tube, and the bottom plate can be opened automatically during the pressing process, so that the shaping tube can be directly pushed out after the fruit is pressed. During the return of the pressing column, the bottom plate can return to its original position and block the opening of the channel. This not only reduces manual labor but also improves efficiency. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a side view of the present invention;

[0014] Figure 3 This is a schematic diagram of the structure of this utility model after the pressure column is removed;

[0015] Figure 4 This is a schematic diagram of the structure of this utility model after removing one side of the support frame.

[0016] Among them, 1. mold; 2. rectangular opening; 3. first gear; 4. pressure column; 5. first convex tooth; 6. cylinder; 7. fixing frame; 8. first synchronous pulley; 9. synchronous belt; 10. second gear; 11. support frame; 12. base; 13. positioning groove; 14. second convex tooth; 15. base plate; 16. panel; 17. channel; 18. shaping tube. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0019] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a shaping device of this utility model includes a shaping tube 18, a mold 1, and a pressure column 4. The mold 1 is provided with a channel 17 that matches the diameter of the shaping tube 18. The bottom surface of the mold 1 is provided with a bottom plate 15 that blocks the opening of the through hole. The shaping tube 18 is disposed in the channel 17. A rectangular opening 2 is provided on one side of the mold 1. A first gear 3 is provided in the rectangular opening 2. A linkage mechanism is provided on one side of the mold 1 that meshes with the first gear 3 and synchronously drives the bottom plate 15 to open and close. The pressure column 4 is vertically disposed in the opening at the other end of the through hole. Multiple first protruding teeth 5 are vertically mounted on the outer ring surface of the pressure column 4. The first protruding teeth 5 are meshed with the gear. A cylinder 6 is installed at the end of the pressure column 4 away from the mold 1. A fixing frame 7 is installed between the cylinder 6 and the mold 1.

[0021] In this embodiment, the linkage mechanism includes a first synchronous pulley 8, a second synchronous pulley, a synchronous belt 9, a second gear 10, and multiple second convex teeth 14. The first synchronous pulley 8 and the second synchronous pulley are arranged one above the other on the outside of the mold 1. A first shaft is installed between the first synchronous pulley 8 and the first gear 3. The synchronous belt 9 is installed on the outside of the first synchronous pulley 8 and the second synchronous pulley. The second gear 10 is installed on the outer surface of the second synchronous pulley. A panel 16 is installed on one side of the base plate 15. Multiple second convex teeth 14 are installed on the panel 16, and the second convex teeth 14 are meshed with the second gear 10.

[0022] In this embodiment, the mold 1 is provided with a shaft hole opposite to the first gear 3. The first shaft is disposed inside the shaft hole. One end of the first shaft is fixedly connected to the first gear 3, and the other end extends to the outside and is fixedly connected to the first synchronous belt 9. A first bearing is installed in the opening at one end of the shaft hole, and the inner ring of the first bearing is fixedly connected to the first shaft.

[0023] In this embodiment, a second bearing is embedded on the outer side of the mold 1, directly opposite the second synchronous wheel. A second shaft is installed in the inner ring of the second bearing, and the other end of the second shaft is fixedly connected to the second synchronous wheel. The first and second synchronous wheels can be positioned by the first and second shafts, so that the first and second synchronous wheels can only rotate around their corresponding axes.

[0024] In this embodiment, support frames 11 are installed on both sides of the mold 1, and a base 12 is installed at the other end of the support frame 11.

[0025] In this embodiment, the bottom surface of the mold 1 is provided with multiple positioning grooves 13, and positioning blocks are slidably installed in each positioning groove 13. One side of each positioning block is installed on the base plate 15. A compression spring is installed between the positioning block and the positioning groove 13. The cross-sections of the positioning groove 13 and the positioning block are both set in a trapezoidal structure, so that the base plate can only move back and forth along the positioning groove, avoiding the base plate from directly detaching.

[0026] Before operation, the pomelo is processed, and then the shaping tube is inserted into the channel until it contacts the bottom plate. Then, the pre-pressed fruit is placed into the opening of the shaping tube through the channel opening. The cylinder is activated, causing the piston rod of the cylinder to extend. The extension of the piston rod drives the pressing column, which presses the fruit into the shaping tube. After the pressing column moves to a certain extent, the bottom plate can open automatically, and the shaping tube can come out from below, thus completing the process of inserting the fruit.

[0027] During the descent of the pressure column, the first convex tooth drives the rotation of the first gear. The rotation of the first gear drives the first shaft and the first synchronous pulley. The first synchronous pulley drives the second synchronous pulley and the second gear through the synchronous belt. The rotation of the second gear drives the second convex tooth and the panel. The panel can push the base plate to move to one side along the positioning groove. As the base plate moves, the opening at one end of the channel will be fully opened, so that the shaping tube can be automatically pushed down by the pressure column, which facilitates its disassembly.

[0028] Conversely, after the pressure column rises, it drives the second gear, the first synchronous pulley, the second synchronous pulley, the synchronous belt, and the first gear to rotate in the opposite direction. This causes the base plate to return to its original position along the positioning groove, blocking the opening below the channel. After the pressure column moves out of the opening at the top of the channel, the first gear disengages from the first tooth. At this time, the rebound of the compression spring pulls the positioning block and the base plate, allowing the base plate to fully return to its original position and keeping the opening above the channel open, making it easier to put the fruit back in.

[0029] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A shaping device, characterized in that: The device includes a shaping tube (18), a mold (1), and a pressure column (4). The mold (1) has a channel (17) that matches the diameter of the shaping tube (18). The bottom surface of the mold (1) has a base plate (15) that blocks the opening of the through hole. The shaping tube (18) is placed in the channel (17). A rectangular opening (2) is provided on one side of the mold (1). A first gear (3) is provided in the rectangular opening (2). A linkage mechanism is provided on one side of the mold (1) that meshes with the first gear (3) and synchronously drives the base plate (15) to open and close. The pressure column (4) is vertically set in the opening at the other end of the through hole. Multiple first protruding teeth (5) are vertically installed on the outer ring surface of the pressure column (4). The first protruding teeth (5) are meshed with the gear. A cylinder (6) is installed at the end of the pressure column (4) away from the mold (1). A fixing frame (7) is installed between the cylinder (6) and the mold (1).

2. The shaping device according to claim 1, characterized in that: The linkage mechanism includes a first synchronous pulley (8), a second synchronous pulley, a synchronous belt (9), a second gear (10), and multiple second convex teeth (14). The first synchronous pulley (8) and the second synchronous pulley are arranged one above the other on the outside of the mold (1). A first shaft is installed between the first synchronous pulley (8) and the first gear (3). The synchronous belt (9) is installed on the outside of the first synchronous pulley (8) and the second synchronous pulley. The second gear (10) is installed on the outer surface of the second synchronous pulley. A panel (16) is installed on one side of the base plate (15). Multiple second convex teeth (14) are installed on the panel (16). The second convex teeth (14) are meshed with the second gear (10).

3. The shaping device according to claim 2, characterized in that: The mold (1) has a shaft hole opposite to the first gear (3). The first shaft is set inside the shaft hole. One end of the first shaft is fixedly connected to the first gear (3), and the other end extends to the outside and is fixedly connected to the first synchronous belt (9). A first bearing is installed in the opening at one end of the shaft hole. The inner ring of the first bearing is fixedly connected to the first shaft.

4. The shaping device according to claim 2, characterized in that: The outer side of the mold (1) is embedded with a second bearing at the position of the second synchronous wheel. The inner ring of the second bearing is equipped with a second shaft, and the other end of the second shaft is fixedly connected to the second synchronous wheel.

5. The shaping device according to claim 1, characterized in that: Support frames (11) are installed on both sides of the mold (1), and a base (12) is installed at the other end of the support frame (11).

6. The shaping device according to claim 1, characterized in that: The bottom surface of the mold (1) is provided with multiple positioning grooves (13), and positioning blocks are slidably installed in each positioning groove (13). One side of each positioning block is installed on the base plate (15). A compression spring is installed between the positioning block and the positioning groove (13). The cross sections of the positioning groove (13) and the positioning block are both set in a trapezoidal structure.

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