Filter element integrity detection system
By designing a filter cartridge integrity testing system, online testing was achieved, solving the problems of cumbersome offline operation and insufficient cleanliness in filter cartridge integrity testing. It also provides data recording and transmission functions and is suitable for pharmaceutical industry systems.
Patent Information
- Application Number
- CN202520409875.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-10
AI Technical Summary
In existing technologies, filter integrity testing needs to be performed offline, which makes it impossible to guarantee the cleanliness of the system and is cumbersome to operate. Furthermore, the testing process cannot record or transmit data.
A filter cartridge integrity testing system was designed, including a respirator, purified water source, compressed air source, drainage section, pipeline and integrity tester, to achieve online testing. The system performs compressed gas testing after the filter cartridge is wetted with purified water. The system is closed and free from external interference, and supports data transmission and recording.
It enables online detection of filter element integrity, ensuring system cleanliness, simplifying operation, and enhancing applicability and practicality, making it suitable for pharmaceutical industry systems.
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Figure CN223818326U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of filter element integrity detection, in particular to a filter element integrity detection system. BACKGROUND
[0002] For the pharmaceutical industry and industries with high requirements on water quality, bacteria removal filtration is a very important step. For the pharmaceutical process, integrity testing is a necessary means to ensure the safety of the bacteria removal filtration process.
[0003] For example, in the pharmaceutical industry, common purified water systems, water for injection distribution systems, and compressed air distribution systems all need to use a breather, and the filter element in the breather needs to be regularly subjected to integrity testing.
[0004] In the prior art, the integrity testing of the filter element needs to be performed offline, that is, the filter element needs to be disassembled and then tested for integrity. However, for systems with high cleanliness requirements, the detection process will be affected by external microbial factors, which not only cannot guarantee cleanliness, but also is cumbersome to operate. In addition, the detection process data cannot be recorded and transmitted. CONTENT OF THE INVENTION
[0005] The present application aims to provide a filter element integrity detection system, thereby solving the problem that the integrity testing of the filter element needs to be performed offline.
[0006] According to the present application, a filter element integrity detection system is provided, which comprises a breather, a purified water source, a compressed gas source, a drainage part, a first pipeline, a second pipeline, and an integrity tester. The breather comprises a filter element. The bottom of the breather is provided with a first port and a second port, and the top of the breather is provided with a third port. The compressed gas source is connected to the integrity tester. The purified water source and the integrity tester are respectively connected to the first port of the breather through the first pipeline and the second pipeline. The second port and the third port of the breather are both connected to the drainage part. Purified water from the purified water source can enter the breather through the first port via the first pipeline and be discharged from the third port. Gas from the compressed gas source can enter the breather from the first port via the integrity tester and the second pipeline in sequence.
[0007] In any of the above technical solutions, further, the filter element integrity detection system further comprises a third pipeline, a first valve, and a second valve. The purified water source and the integrity tester are respectively connected to the first end of the third pipeline through the first pipeline and the second pipeline. The second end of the third pipeline is connected to the first port of the breather. The first valve is arranged in the first pipeline, and the second valve is arranged in the second pipeline.
[0008] In any of the above technical solutions, further, the filter element integrity detection system further comprises a first preset joint and a second preset joint; the first end of the first pipeline is connected with the first preset joint, and the first preset joint is used to be connected with the purified water source; the first end of the second pipeline is connected with the second preset joint, and the second preset joint is used to be connected with the integrity tester.
[0009] In any of the above technical solutions, further, the first preset joint and the second preset joint are both chucks.
[0010] In any of the above technical solutions, further, the filter element integrity detection system further comprises a fourth pipeline, a four-way joint and a third valve; the four-way joint is connected with the second end of the first pipeline, the second end of the second pipeline, the first end of the third pipeline and the first end of the fourth pipeline respectively; the second end of the fourth pipeline is connected with the water drainage part, and the third valve is arranged in the fourth pipeline.
[0011] In any of the above technical solutions, further, the filter element integrity detection system further comprises a fifth pipeline and a fourth valve; the third port of the respirator is connected with the water drainage part through the fifth pipeline; the second end of the fourth pipeline is connected with the fifth pipeline, the fourth valve is arranged in the fifth pipeline and located between the second end of the fourth pipeline and the respirator.
[0012] In any of the above technical solutions, further, the filter element integrity detection system further comprises a fifth valve, and the fifth valve is arranged in the third pipeline.
[0013] In any of the above technical solutions, further, the first valve is a manual diaphragm valve, and the second valve, the third valve, the fourth valve and the fifth valve are all manual ball valves.
[0014] In any of the above technical solutions, further, the filter element integrity detection system further comprises a pneumatic multi-channel diaphragm valve; the pneumatic multi-channel diaphragm valve comprises a first interface, a second interface and a third interface; the second port of the respirator is connected with the first interface, the second interface is used to be connected with an external system device, and the third interface is connected with the water drainage part.
[0015] In any of the above technical solutions, further, the filter element integrity detection system further comprises a pneumatic ball valve and a pressure gauge; the top of the respirator is further provided with a fourth port, and the fourth port is connected with the pneumatic ball valve and the pressure gauge; when the second interface of the pneumatic multi-channel diaphragm valve is connected with the external system device, the first interface of the pneumatic multi-channel diaphragm valve is communicated with the second interface, and the pneumatic ball valve is opened.
[0016] The filter element integrity detection system of the present application comprises a respirator, a purified water source, a compressed gas source, a drainage part, a first pipeline, a second pipeline and an integrity tester. The respirator comprises a filter element, and the bottom of the respirator is provided with a first port and a second port, and the top of the respirator is provided with a third port. The compressed gas source is connected with the integrity tester, and the purified water source and the integrity tester are connected with the first port of the respirator through the first pipeline and the second pipeline respectively, and the second port and the third port of the respirator are connected with the drainage part. The purified water from the purified water source can enter the respirator through the first port by the first pipeline and be discharged from the third port, and the gas from the compressed gas source can enter the respirator through the first port by the integrity tester and the second pipeline in sequence.
[0017] According to the above technical features, the beneficial effects of the present application are:
[0018] When the filter element is subjected to integrity detection:
[0019] Firstly, the purified water source is started, and the purified water from the purified water source can enter the respirator through the first port of the respirator by the first pipeline and then be discharged from the third port to the drainage part, so as to complete the wetting of the filter element.
[0020] Then, the second port at the bottom of the respirator is started to discharge the excess liquid after the filter element is wetted.
[0021] Finally, the compressed gas source and the integrity tester are started, and the compressed gas from the compressed gas source can enter the respirator through the first port of the respirator by the integrity tester and the second pipeline in sequence, so that the integrity tester can perform online integrity detection on the filter element.
[0022] As described above, the filter element integrity detection system of the present application can perform online integrity detection on the filter element, the detection process is simple, the system is closed without external interference, the cleanliness of the system is ensured, and the system has strong applicability and practicability; in addition, data transmission and recording can also be completed. The filter element integrity detection system of the present application can be applied to various filter element integrity detection systems, especially the systems in the pharmaceutical industry.
[0023] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0025] Figure 1 This is a schematic diagram of the filter element integrity testing system of this application;
[0026] Figure 2 A schematic diagram illustrating the filter element wetting process of this application is shown;
[0027] Figure 3 A schematic diagram showing the liquid discharge process after the filter element of this application is wetted is shown;
[0028] Figure 4 This diagram shows the path of the compressed air source after the filter element of this application discharges liquid.
[0029] Icons: 110 - First valve; 120 - Second valve; 130 - Third valve; 140 - Fourth valve; 150 - Fifth valve; 160 - Pneumatic ball valve; 170 - Multi-channel diaphragm valve; 171 - First pneumatic diaphragm valve; 172 - Second pneumatic diaphragm valve; 191 - First preset connector; 192 - Second preset connector; 200 - Breathing apparatus; 300 - Purified water source; 400 - Compressed air source; 500 - Integrity tester; 600 - Drainage section; 700 - External system equipment; 800 - Pressure gauge; 900 - Four-way connector; 10 - First pipeline; 20 - Second pipeline; 30 - Third pipeline; 40 - Fourth pipeline; 50 - Fifth pipeline; 60 - Sixth pipeline; 70 - Seventh pipeline; 80 - Hoses. Detailed Implementation
[0030] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.
[0031] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.
[0032] Throughout the specification, when an element (such as a layer, region or substrate) is referred to as being "on" another element, "connected to" another element, "coupled to" another element, "adjacent to" another element, "on top of" another element, or "covering" another element, it can be directly on, connected to, coupled to, adjacent to, on top of, or covering the other element, or one or more other elements can be interposed therebetween. In contrast, when an element is referred to as being "directly on", "directly connected to", "directly coupled to", "directly adjacent to", "directly on top of", or "directly covering" another element, there are no other elements interposed therebetween.
[0033] As used herein, the term "and / or" includes any one of the listed items and any combination of two or more of the listed items.
[0034] Although terms such as "first", "second", and "third" can be used herein to describe various components, assemblies, regions, layers or sections, these components, assemblies, regions, layers or sections are not limited by these terms. Rather, these terms are only used to distinguish one component, assembly, region, layer or section from another component, assembly, region, layer or section. Thus, a component, assembly, region, layer or section referred to as a first component, assembly, region, layer or section in one example described herein can also be referred to as a second component, assembly, region, layer or section in another example without departing from the teachings of the examples.
[0035] For ease of description, spatial relationship terms, such as "on", "upper", "beneath", and "lower", can be used herein to describe one element's relationship to another element as illustrated in the figures. Such spatial relationship terms can be intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, a component described as on "top" or the "upper" of another component would then be oriented on the "bottom" or "lower" of the other component. Accordingly, the term "on" encompasses both a "on" and "under" orientation in accordance with the spatial orientation of the device. The device can be oriented in other ways (e.g., rotated 90 degrees or at other orientations) and an appropriate modification to the spatial relationship terminology would be made to accommodate those orientations.
[0036] The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "includes," "including" and "has," "having" as used herein, are intended to be open-ended terms that specify the presence of the stated features, integers, operations, components, elements, and / or the combination thereof, but do not preclude the presence or addition of one or more other features, integers, operations, components, elements, and / or combinations thereof.
[0037] Variations in the shapes illustrated in the drawings can occur as a result of manufacturing processes and / or tolerances. Thus, the examples described herein are not limited to the specific shapes illustrated in the drawings, but include variations in shapes that occur during manufacturing.
[0038] Features of the examples described herein can be combined with one another as would be apparent to one of ordinary skill in the art after understanding the disclosure provided herein. Furthermore, although examples described herein have a variety of configurations, other configurations are possible in which are apparent after understanding the disclosure provided herein.
[0039] Before the present application, the integrity detection of the filter cartridge needs to be performed offline, i.e., the filter cartridge needs to be disassembled and then the integrity of the filter cartridge is detected. However, for a system with high cleanliness requirement, the detection process will bring external microbial factors, which cannot guarantee the cleanliness and is complicated to operate. In addition, the detection process data cannot be recorded and transmitted.
[0040] In view of this, the present application provides a filter cartridge integrity detection system, thereby solving the problem that the integrity detection of the filter cartridge needs to be performed offline.
[0041] Reference is made below to Figures 1 to 4 a filter cartridge integrity detection system according to some embodiments of the present application.
[0042] As Figure 1As shown, the filter integrity testing system of this application includes a respirator 200, a purified water source 300, a compressed air source 400, a drain section 600, a first pipeline 10, a second pipeline 20, and an integrity tester 500. The respirator 200 includes an internal filter element. A first port and a second port are located at the bottom of the respirator 200, and a third port is located at the top. The compressed air source 400 is connected to the integrity tester 500. The purified water source 300 and the integrity tester 500 are connected to the first port of the respirator 200 via the first pipeline 10 and the second pipeline 20, respectively. Both the second and third ports of the respirator 200 are connected to the drain section 600. Purified water from the purified water source 300 can enter the respirator 200 through the first port via the first pipeline 10 and exit through the third port. Gas from the compressed air source 400 can sequentially pass through the integrity tester 500 and the second pipeline 20 and enter the respirator 200 through the first port.
[0043] When performing an integrity test on the filter element:
[0044] First, such as Figure 2 As shown, when the purified water source 300 is turned on, the purified water from the purified water source 300 can be forced into the respirator 200 through the first port of the respirator 200 via the first pipe 10, and then discharged from the third port to the drain section 600 to wet the filter element.
[0045] Then, as Figure 3 As shown, open the second port at the bottom of the respirator 200 to drain excess liquid after the filter is wetted.
[0046] Finally, as Figure 4 As shown, when the compressed air source 400 and the integrity tester 500 are turned on, the compressed gas from the compressed air source 400 can pass through the integrity tester 500 and the second pipeline 20 in sequence and enter the respirator 200 through the first port. At this time, the integrity tester 500 can perform online integrity testing on the filter element.
[0047] As described above, the filter element integrity testing system of this application can perform online integrity testing on filter elements. The testing process is simple, the system is closed and free from external interference, ensuring system cleanliness, and it is highly applicable and practical. Furthermore, it can also perform data transmission and recording. The filter element integrity testing system of this application is applicable to various filter element integrity testing systems, especially those in the pharmaceutical industry.
[0048] In the embodiments of this application, in order to further improve the safety, operability, and accuracy of the filter integrity testing system, such as... Figure 1As shown, the filter integrity testing system of this application further includes a third pipeline 30, a first valve 110, and a second valve 120. The purified water source 300 and the integrity tester 500 are connected to the first end of the third pipeline 30 via the first pipeline 10 and the second pipeline 20, respectively. The second end of the third pipeline 30 is connected to the first port of the respirator 200. The first valve 110 is located in the first pipeline 10, and the second valve 120 is located in the second pipeline 20.
[0049] When performing an integrity test on the filter element:
[0050] First, such as Figure 2 As shown, when the purified water source 300 and the first valve 110 are turned on and the second valve 120 is turned off, the purified water from the purified water source 300 can pass through the first pipe 10 and the third pipe 30 in sequence and be forced into the respirator 200 through the first port of the respirator 200, and then be discharged from the third port to the drain section 600 to wet the filter element.
[0051] Then, as Figure 3 As shown, the second port of the respirator 200 is opened to drain excess liquid after the filter is wetted.
[0052] Finally, as Figure 4 As shown, the second valve 120, compressed air source 400 and integrity tester 500 are opened, and the first valve 110 is closed. Compressed gas from the compressed air source 400 can pass through the integrity tester 500, the second pipeline 20 and the third pipeline 30 in sequence and enter the respirator 200 through the first port. At this time, the integrity tester 500 can perform online integrity testing on the filter element.
[0053] In the embodiments of this application, in order to further improve the safety, operability, and integration between various pipelines of the filter element integrity detection system, such as... Figure 1 As shown, the filter element integrity testing system of this application also includes a fourth pipe 40, a four-way connector 900, and a third valve 130. The four-way connector 900 is connected to the second end of the first pipe 10, the second end of the second pipe 20, the first end of the third pipe 30, and the first end of the fourth pipe 40, respectively. The second end of the fourth pipe 40 is connected to the drain section 600, and the third valve 130 is located on the fourth pipe 40. Figure 1 The four ports of the four-way connector 900 can be connected to the first pipe 10, the second pipe 20, the third pipe 30 and the fourth pipe 40 via a chuck.
[0054] With this setup, when the filter element is wetted and excess liquid is being discharged, the third valve 130 can be opened to accelerate the discharge of excess liquid. In other words, if... Figure 3As shown, when discharging excess liquid, it can be discharged through the second port of the respirator 200; on the other hand, it can also be discharged through the first port of the respirator 200, i.e., from the first port of the respirator 200 - third pipe 30 - fourth pipe 40 (third valve 130 is open) - drain section 600. This increases the discharge rate of excess liquid. Here, as... Figure 1 As shown, at least a portion of the fourth conduit 40 is vertically arranged.
[0055] In embodiments of this application, to further improve the safety, operability, and pipeline integration of the filter integrity detection system, such as... Figure 1 As shown, the filter integrity testing system of this application also includes a fifth pipeline 50 and a fourth valve 140; wherein, the third port of the respirator 200 is connected to the drain section 600 through the fifth pipeline 50; the second end of the fourth pipeline 40 is connected to the fifth pipeline 50, and the fourth valve 140 is disposed in the fifth pipeline 50 and located between the second end of the fourth pipeline 40 and the respirator 200. Figure 2 As shown, when the filter element is wetted, the fourth valve 140 is opened, and the liquid discharged from the third port flows through the fifth pipe 50 to the drain section 600. Figure 3 As shown, when the filter element is wetted and excess liquid is discharged, the liquid flowing from the fourth pipe 40 converges into the fifth pipe 50 and is discharged together into the drain section 600. At least a portion of the fifth pipe 50 is vertically arranged.
[0056] In the embodiments of this application, such as Figure 1 As shown, the filter element integrity detection system of this application also includes a fifth valve 150, which is disposed in the third pipeline 30. In this embodiment, the specific models of the first valve 110, the second valve 120, the third valve 130, the fourth valve 140, and the fifth valve 150 can be set according to requirements.
[0057] For example, in this embodiment, the first valve 110, the second valve 120, the third valve 130, the fourth valve 140, and the fifth valve 150 are all manual valves. Manual valves are not only easy to operate but also low in cost. Furthermore, the first valve 110 is a manual diaphragm valve, while the second valve 120, the third valve 130, the fourth valve 140, and the fifth valve 150 are all manual ball valves. The difference between diaphragm valves and ball valves lies in their cleanliness. Because of their different constructions, the valve types can be modified according to the system's cleanliness requirements. Since the first valve 110 is close to the purified water source 300, this application requires a manual diaphragm valve with high cleanliness requirements for the first valve 110. Additionally, the dimensions of the four-way connector 900 and the third pipeline 30 should meet the 3D standard requirements to further improve cleanliness.
[0058] In the embodiments of this application, such as Figure 1As shown, the filter element integrity detection system further comprises a pneumatic multi-channel diaphragm valve 170. The pneumatic multi-channel diaphragm valve 170 comprises a first interface, a second interface and a third interface; the second port of the respirator 200 is connected to the first interface, the second interface is used to connect to the external system device 700, and the third interface is connected to the drain 600 through the sixth pipeline 60. Specifically, as shown in Figure 1 As shown, the multi-channel diaphragm valve 170 is composed of a first pneumatic diaphragm valve 171 and a second pneumatic diaphragm valve 172, wherein the first pneumatic diaphragm valve 171 is used to connect to the external system device 700, and the second pneumatic diaphragm valve 172 is connected to the drain 600 through the sixth pipeline 60. It should be noted that the pneumatic multi-channel diaphragm valve 170 is a whole component of prior art (which can be purchased from GEMI / Baodi), and the use of the pneumatic multi-channel diaphragm valve 170 can further improve the cleanliness of the whole system.
[0059] Further, as shown in Figure 1 As shown, the filter element integrity detection system of the present application further comprises a pneumatic ball valve 160 and a pressure gauge 800 to work with the external system device 700 when connected to the external system device 700. Specifically, the top of the respirator 200 is further provided with a fourth port, which is connected to the pneumatic ball valve 160 and the pressure gauge 800; when the second interface (first pneumatic diaphragm valve 171) of the pneumatic multi-channel diaphragm valve 170 is connected to the external system device 700, the first interface of the pneumatic multi-channel diaphragm valve 170 is in communication with the second interface (first pneumatic diaphragm valve 171), and the pneumatic ball valve 160 is opened. In this embodiment, the external system device 700 can be a purified water system or a water for injection distribution system.
[0060] The working state of the filter element integrity detection system of the present application when connected to the external system device 700 will be described below.
[0061] When the filter element integrity detection system of the present application is connected to the external system device 700 and normally operated: the first pneumatic diaphragm valve 171, the pneumatic ball valve 160 and the respirator are opened, and the first valve 110, the second valve 120, the third valve 130, the fourth valve 140 and the fifth valve 150 are closed.
[0062] When the filter element integrity detection system of the present application is performing integrity detection:
[0063] Filter element wetting process: the purified water source 300, the first valve 110, the fourth valve 140 and the fifth valve 150 are opened, and the remaining valves are closed.
[0064] After wetting, the liquid discharge process is carried out: the third valve 130, the fourth valve 140 (the fourth valve 140 is not the main liquid discharge), the fifth valve 150 and the second pneumatic diaphragm valve 172 are opened, and the remaining valves are closed to ensure that there is no residual medium in the pipeline.
[0065] Integrity test process: the compressed air source 400, the integrity tester 500, the second valve 120 and the fifth valve 150 are opened, and the remaining valves are closed.
[0066] In addition, it is worth mentioning that, in the embodiment of the present application, as shown in Figure 1 The filter element integrity detection system further comprises a first preset joint 191 and a second preset joint 192. The first end of the first pipeline 10 is connected with the first preset joint 191, and the first preset joint 191 is used to be connected with the purified water source 300. The first end of the second pipeline 20 is connected with the second preset joint 192, and the second preset joint 192 is used to be connected with the integrity tester 500.
[0067] That is to say, all the structures (including equipment and pipelines) of the present application constitute an integrated module, which only needs to reserve the interfaces (the first preset joint 191 and the second preset joint 192) for integrity detection to be connected with the purified water source 300 and the integrity tester 500. As an example, the first preset joint 191 and the second preset joint 192 are both chucks. The integrated module can be directly connected with the purified water source 300 and the integrity tester 500 in the form of chuck connection. In addition, in the embodiment, since the purified water source 300 is far away from the first preset joint 191, the purified water source 300 can be connected with the first preset joint 191 through the seventh pipeline 70 and the hose 80.
[0068] In summary, the filter element integrity detection system of the present application can detect the integrity of the filter element online, only needs to reserve the first preset joint 191 and the second preset joint 192, and only needs to open the switch during detection. The detection process is simple and does not need to be operated by the operator. The system is closed and has no external interference, which guarantees the cleanliness of the system, and has strong applicability and practicability. In addition, data transmission and recording can be completed. In addition, the filter element integrity detection system of the present application can be applied to various filter element integrity detection systems in the form of an integrated module, especially in the pharmaceutical industry system.
[0069] In summary, compared with the prior art, the present application reduces the process of system installation and greatly reduces the time required for detection.
[0070] For systems that need to detect the integrity of the filter element regularly, the present application reduces external interference factors and is suitable for various systems that need to detect the integrity of the filter element.
[0071] The detection process data of the present application can be recorded and transmitted, and the practical process has no dead angle and dead water problems.
[0072] Finally, it should be noted that the above-described embodiments are merely specific embodiments of the present application, which are used to illustrate the technical solutions of the present application, but not to limit the same, and the protection scope of the present application is not limited thereto. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that any person skilled in the art can make modifications or easily think of changes to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some of the technical features within the technical range disclosed by the present application, and these modifications, changes or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and all should be covered within the protection scope of the present application.
Claims
1. A filter cartridge integrity detection system, characterized in that, The filter cartridge integrity testing system includes a respirator, a purified water source, a compressed air source, a drainage section, a first pipeline, a second pipeline, and an integrity tester. The respirator includes a filter element, a first port and a second port are provided at the bottom of the respirator, and a third port is provided at the top of the respirator; The compressed air source is connected to the integrity tester. The purified water source and the integrity tester are respectively connected to the first port of the respirator through the first pipeline and the second pipeline. The second port and the third port of the respirator are both connected to the drainage section. Purified water from the purified water source can enter the respirator through the first pipe and the first port, and be discharged through the third port; Gas from the compressed gas source can pass sequentially through the integrity tester and the second pipeline and enter the respirator through the first port.
2. The filter element integrity detection system according to claim 1, characterized in that, The filter element integrity detection system also includes a third pipeline, a first valve, and a second valve; The purified water source and the integrity tester are respectively connected to the first end of the third pipeline through the first pipeline and the second pipeline, and the second end of the third pipeline is connected to the first port of the respirator; The first valve is installed in the first pipeline, and the second valve is installed in the second pipeline.
3. The filter element integrity detection system according to claim 1, characterized in that, The filter element integrity detection system also includes a first preset connector and a second preset connector; The first end of the first pipeline is connected to the first preset connector, which is used to connect to the purified water source; The first end of the second pipeline is connected to the second preset connector, which is used to connect to the integrity tester.
4. The filter element integrity detection system according to claim 3, characterized in that, Both the first preset connector and the second preset connector are chucks.
5. The filter element integrity detection system according to claim 2, characterized in that, The filter element integrity detection system also includes a fourth pipeline, a four-way connector, and a third valve; The four-way connector is respectively connected to the second end of the first pipe, the second end of the second pipe, the first end of the third pipe, and the first end of the fourth pipe; The second end of the fourth pipeline is connected to the drainage section, and the third valve is located in the fourth pipeline.
6. The filter element integrity detection system according to claim 5, characterized in that, The filter element integrity detection system also includes a fifth pipeline and a fourth valve; The third port of the respirator is connected to the drainage section via the fifth pipe; The second end of the fourth pipeline is connected to the fifth pipeline, and the fourth valve is disposed on the fifth pipeline and located between the second end of the fourth pipeline and the respirator.
7. The filter element integrity detection system according to claim 6, characterized in that, The filter element integrity detection system also includes a fifth valve, which is located in the third pipeline.
8. The filter element integrity detection system according to claim 7, characterized in that, The first valve is a manual diaphragm valve, and the second, third, fourth and fifth valves are all manual ball valves.
9. The filter element integrity testing system according to any one of claims 1-8, characterized in that, The filter element integrity detection system also includes a pneumatic multi-channel diaphragm valve; The pneumatic multi-channel diaphragm valve includes a first interface, a second interface, and a third interface; The second port of the respirator is connected to the first interface, the second interface is used to connect to external system equipment, and the third interface is connected to the drainage section.
10. The filter element integrity detection system according to claim 9, characterized in that, The filter element integrity detection system also includes a pneumatic ball valve and a pressure gauge; The top of the respirator is also provided with a fourth port, which is connected to the pneumatic ball valve and the pressure gauge. When the second port of the pneumatic multi-channel diaphragm valve is connected to the external system equipment, the first port and the second port of the pneumatic multi-channel diaphragm valve are connected, and the pneumatic ball valve is opened.