Production device of organic compound trace elements
By installing partition plates and screw conveyors in the storage hopper and discharge pipe, and combining them with structures such as stirring shaft, stirring blades and electric push rods, the problems of uneven mixing and sedimentation of raw materials in the mixing equipment are solved, achieving efficient and uniform mixing effect.
Patent Information
- Application Number
- CN202520412680.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing mixing equipment has low mixing efficiency for solid powder raw materials, resulting in uneven mixing, especially the problem of stratified deposition of heavy and light raw materials.
The material storage hopper and discharge pipe are divided into multiple chambers by a partition plate. Combined with a screw conveyor, stirring shaft, stirring blades and electric push rod, the material is initially mixed and fully stirred, avoiding sedimentation and blockage.
It significantly improves mixing efficiency, shortens production time, ensures uniform mixing of raw materials, and avoids sedimentation and clogging.
Smart Images
Figure CN223818574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to feed processing technical field, concretely is a kind of production device of organic compound trace element. BACKGROUND
[0002] In feed industry, trace elements as essential nutrients are crucial for promoting animal growth, enhancing immunity and maintaining physiological functions. Although inorganic trace elements widely used in traditional feed are low-cost, they have low bioavailability and high risk of environmental pollution. With the intensification of the livestock industry and the improvement of consumers' awareness of food safety and environmental protection, developing efficient and environmentally friendly organic compound trace element additives has become the industry consensus. In the production and preparation process of organic trace element feed, the most common raw material is solid powder, and the finished product is also a solid powder feed. The most traditional production process is to add multiple powders in a certain proportion and sequence to the mixing equipment for thorough mixing.
[0003] However, the current mixing equipment has low mixing efficiency for raw materials, which requires a long time to consume. For different raw materials with large particle size difference, heavier raw materials may deposit at the bottom, while light raw materials may float on the upper layer, resulting in uneven mixing. SUMMARY
[0004] The utility model aims at providing a kind of production device of organic compound trace element, effectively solve the problem raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme.
[0006] A kind of production device of organic compound trace element, including storage hopper and mixing tank, the bottom of storage hopper is installed with discharge pipe, the inside of storage hopper and discharge pipe is co-located with partition, the bottom of discharge pipe is horizontally installed with spiral feeder, the outer surface of spiral feeder is connected with discharge pipe, the end of discharge pipe is connected with the top of mixing tank, and the discharge port of discharge pipe is arranged at the axis of mixing tank. The upper surface of mixing tank is installed with first L-shaped support, the upper surface of first L-shaped support is installed with stirring motor, the end of stirring motor output shaft is connected with stirring shaft, the end of stirring shaft penetrates the inside of discharge pipe and extends into mixing tank perpendicularly, the outer surface of stirring shaft in mixing tank is installed with distribution disc, the outer surface of stirring shaft and the annular array below distribution disc are installed with multiple stirring rods, the outer surface of stirring rod is provided with stirring blade.
[0007] Further, the outer surface of stirring shaft is coaxially sleeved with sleeve pipe, the bottom of sleeve pipe is installed with multiple support rods, the bottom of support rod is connected with the inner wall of mixing tank, the outer surface of stirring shaft is installed with spiral blade, the outer surface of spiral blade is in contact with the inner wall of sleeve pipe.
[0008] Further, the outer surface of the stirring blade is provided with a scraper, which is in contact with the inner wall of the mixing tank.
[0009] Further, the outer surface of the discharging pipe is provided with a plurality of second L-shaped supports, the outer surface of the second L-shaped support is provided with an electric push rod, and the end of the telescopic end of the electric push rod is provided with a knocking block.
[0010] Further, the partition plate is in a rice-shaped structure, the partition plate separates the interiors of the storage hopper and the discharging pipe into six chambers, the number of the second L-shaped supports is six, and the six second L-shaped supports correspond to the six chambers, respectively.
[0011] Further, the bottom of the mixing tank is provided with a discharging pipe, and the outer surface of the discharging pipe is provided with a plug valve.
[0012] Further, the outer surface of the knocking block is provided with a silica gel pad.
[0013] Further, the bottoms of the storage hopper and the mixing tank are in a conical structure.
[0014] Compared with the prior art, the present application has the following beneficial effects.
[0015] 1. The present application separates the interiors of the storage hopper and the mixing tank into six chambers through the partition plate, so that multiple raw materials can enter the spiral feeder at the same time for preliminary mixing, the preliminarily mixed raw materials fall on the high-speed rotating distributing disc from the discharging pipe, and the raw materials are uniformly dispersed into the mixing tank through the centrifugal force, so as to be dispersed again, and then be stirred by the stirring blade, thereby greatly improving the mixing efficiency and reducing the production time.
[0016] 2. The present application is provided with the sleeve pipe, the supporting rod and the spiral blade, so that the raw materials at the bottom can enter the bottom of the sleeve pipe from the adjacent two supporting rods and be carried to the upper part by the spiral blade, thereby fully mixing the raw materials between the upper and lower layers and avoiding the situation that the heavier raw materials may be deposited at the bottom and the light raw materials may float on the upper layer, resulting in uneven mixing.
[0017] 3. The present application drives the knocking block to knock on the outer surface of the corresponding chamber of the discharging pipe through the electric push rod, so as to make the raw materials in the chamber fall quickly and avoid the situation of piling up and blocking, thereby making the whole mixing process more smooth. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic view of the overall structure of the present application;
[0019] Figure 2 It is a front view structural schematic view of the present application;
[0020] Figure 3 This is a cross-sectional structural diagram of the mixing tank in this utility model;
[0021] Figure 4 This is a front view cross-sectional structural diagram of the mixing tank in this utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the stirring shaft in this utility model;
[0023] Figure 6 This is a partial cross-sectional structural diagram of the feed tube in this utility model.
[0024] In the diagram: 100, storage hopper; 101, mixing tank; 102, screw conveyor; 103, discharge pipe; 104, partition plate; 105, first L-shaped support; 106, stirring motor; 107, stirring shaft; 108, distribution plate; 109, stirring rod; 110, stirring blade; 111, discharge pipe; 200, sleeve; 201, support rod; 202, screw blade; 300, scraper; 400, second L-shaped support; 401, electric push rod; 402, striking block; 500, discharge pipe; 501, slide gate valve. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "installation" should be interpreted broadly. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Furthermore, "connection" can be a direct connection or an indirect connection through an intermediate medium. "Fixed" means that the relative positional relationship remains unchanged after the connection. The directional terms mentioned in the embodiments of this utility model, such as "inner," "outer," "top," and "bottom," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of this utility model, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0027] In this embodiment of the invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature.
[0028] Please see Figures 1-6 The present invention provides a production device for organic composite trace elements, including a storage hopper 100 and a mixing tank 101. A discharge pipe 111 is installed at the bottom of the storage hopper 100. A partition plate 104 is provided inside the storage hopper 100 and the discharge pipe 111. A screw conveyor 102 is horizontally installed at the bottom of the discharge pipe 111. A discharge pipe 103 is connected to the outer surface of the screw conveyor 102. The end of the discharge pipe 103 is connected to the top of the mixing tank 101, and the discharge port of the discharge pipe 103 is located at the axis of the mixing tank 101. A first L-shaped bracket 105 is installed on the upper surface of the mixing tank 101. A stirring motor 106 is installed on the upper surface of the first L-shaped bracket 105. The end of the output shaft of the stirring motor 106 is connected to a stirring shaft 107. The end of the stirring shaft 107 vertically penetrates the interior of the discharge pipe 103 and extends into the mixing tank 101. A distribution plate 108 is installed on the outer surface of the stirring shaft 107 inside the mixing tank 101. Multiple stirring rods 109 are installed in a circular array on the outer surface of the stirring shaft 107 and below the distribution plate 108. Stirring blades 110 are provided on the outer surface of the stirring rods 109.
[0029] In use, different raw materials are first poured into the chambers divided by the partition plate 104 according to their corresponding proportions. Under the action of gravity, the different raw materials fall from the feed pipe 111 into the screw conveyor 102 for preliminary mixing. Then, the screw conveyor 102 pushes the raw materials to its end and falls into the interior of the mixing tank 101 from the discharge pipe 103. At the same time, the stirring motor 106 is started to drive the stirring shaft 107 to rotate. The stirring shaft 107 drives the distribution plate 108 and the stirring blade 110 to rotate. After the raw materials falling from the discharge pipe 103 land on the high-speed rotating distribution plate 108, the raw materials are evenly dispersed into the mixing tank 101 by centrifugal force, thus being dispersed again. Then, the stirring blade 110 stirs them, which can greatly improve the mixing efficiency and reduce the production time.
[0030] Preferably, a sleeve 200 is coaxially fitted on the outer surface of the stirring shaft 107, and a plurality of support rods 201 are installed at the bottom of the sleeve 200. The bottom of the support rods 201 is connected to the inner wall of the mixing tank 101. A spiral blade 202 is installed on the outer surface of the stirring shaft 107, and the outer surface of the spiral blade 202 is in contact with the inner wall of the sleeve 200.
[0031] When the stirring motor 106 is started to mix the raw materials, the raw materials at the bottom enter the bottom of the sleeve 200 from the two adjacent support rods 201 and are carried to the top by the spiral blades 202. This allows the raw materials between the upper and lower layers to be fully mixed, preventing heavier raw materials from settling at the bottom and lighter raw materials from floating on the top, which would result in uneven mixing.
[0032] Preferably, a scraper 300 is installed on the outer surface of the stirring blade 110, and the scraper 300 is in contact with the inner wall of the mixing tank 101.
[0033] During the mixing process, the scraper 300 can scrape the inner wall of the mixing tank 101, thereby scraping off the material adhering to the inner wall of the mixing tank 101 and mixing it into the mixing process, making the mixing effect more uniform.
[0034] Preferably, a plurality of second L-shaped brackets 400 are installed on the outer surface of the feed tube 111, an electric push rod 401 is installed on the outer surface of the second L-shaped brackets 400, and a striking block 402 is installed at the end of the telescopic end of the electric push rod 401.
[0035] When the electric push rod 401 is activated, its telescopic end drives the striking block 402 to quickly strike the outer surface of the feed pipe 111. The resulting vibration is transmitted to the corresponding chamber, which can promote the falling speed of the raw materials in the chamber, avoid the situation of material blockage, and make the whole mixing process smoother.
[0036] Preferably, the partition plate 104 has a star-shaped structure, which divides the interior of the storage hopper 100 and the discharge pipe 111 into six chambers. The number of second L-shaped supports 400 is six, and the six second L-shaped supports 400 correspond to the six chambers respectively.
[0037] Ensure that each chamber is vibrated so that each material can fall effectively and without blockage.
[0038] Preferably, a discharge pipe 500 is installed at the bottom of the mixing tank 101, and a gate valve 501 is installed on the outer surface of the discharge pipe 500.
[0039] By opening the gate valve 501, the mixed raw materials can be discharged outwards.
[0040] Preferably, the outer surface of the striking block 402 is provided with a silicone pad.
[0041] The silicone pad can cushion the impact, reduce damage to the feed tube 111, and extend its service life.
[0042] Preferably, the bottoms of the storage hopper 100 and the mixing tank 101 are both conical structures.
[0043] The conical structure facilitates outward discharge, reducing material residue inside the storage hopper 100 and mixing tank 101.
[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A production apparatus for organic complex trace elements, comprising a storage hopper (100) and a mixing tank (101), characterized in that: The bottom of the storage hopper (100) is equipped with a discharge pipe (111). The storage hopper (100) and the discharge pipe (111) are both equipped with a partition plate (104). A screw conveyor (102) is horizontally installed at the bottom of the discharge pipe (111). The outer surface of the screw conveyor (102) is connected to a discharge pipe (103). The end of the discharge pipe (103) is connected to the top of the mixing tank (101), and the discharge port of the discharge pipe (103) is located at the axis of the mixing tank (101). A first L-shaped bracket (105) is installed on the upper surface of the mixing tank (101). A stirring motor (106) is installed on the upper surface of the first L-shaped bracket (105). The end of the output shaft of the stirring motor (106) is connected to a stirring shaft (107). The end of the stirring shaft (107) vertically penetrates the interior of the discharge pipe (103) and extends into the mixing tank (101). A distribution plate (108) is installed on the outer surface of the stirring shaft (107) inside the mixing tank (101). Multiple stirring rods (109) are installed in a circular array on the outer surface of the stirring shaft (107) and below the distribution plate (108). Stirring blades (110) are provided on the outer surface of the stirring rods (109).
2. The production device for organic composite trace elements according to claim 1, characterized in that: A sleeve (200) is coaxially fitted on the outer surface of the stirring shaft (107). Multiple support rods (201) are installed at the bottom of the sleeve (200). The bottom of the support rods (201) is connected to the inner wall of the mixing tank (101). A spiral blade (202) is installed on the outer surface of the stirring shaft (107). The outer surface of the spiral blade (202) is in contact with the inner wall of the sleeve (200).
3. The production device for organic composite trace elements according to claim 1, characterized in that: A scraper (300) is installed on the outer surface of the stirring blade (110), and the scraper (300) is in contact with the inner wall of the mixing tank (101).
4. The production device for organic composite trace elements according to claim 1, characterized in that: The outer surface of the feed tube (111) is equipped with a plurality of second L-shaped brackets (400), and the outer surface of the second L-shaped brackets (400) is equipped with an electric push rod (401), and the end of the telescopic end of the electric push rod (401) is equipped with a striking block (402).
5. The production apparatus for organic composite trace elements according to claim 4, characterized in that: The partition plate (104) has a cross-shaped structure. The partition plate (104) divides the interior of the storage hopper (100) and the discharge pipe (111) into six chambers. The number of the second L-shaped brackets (400) is six, and the six second L-shaped brackets (400) correspond to the six chambers respectively.
6. The production apparatus for organic composite trace elements according to claim 1, characterized in that: The bottom of the mixing tank (101) is equipped with a discharge pipe (500), and a gate valve (501) is installed on the outer surface of the discharge pipe (500).
7. The production apparatus for organic composite trace elements according to claim 4, characterized in that: The outer surface of the striking block (402) is provided with a silicone pad.
8. The production apparatus for organic composite trace elements according to claim 1, characterized in that: The bottoms of both the storage hopper (100) and the mixing tank (101) are conical.