Reaction kettle heating and cleaning system

Abstract

The utility model discloses a reaction kettle heating and cleaning system which comprises a reaction kettle body, a water tank is arranged on one side of the reaction kettle body, a first conveying pipe is fixedly arranged on one side of the water tank, a motor is arranged at the top of the water tank, and an output shaft of the motor is fixedly connected with a rotating rod. One end of the rotating rod penetrates through the top of the water tank and extends into the water tank, and stirring blades are fixedly arranged on the two sides of the rotating rod. By arranging the heating plate, the temperature sensor and the PLC, the heating plate can heat cleaning liquid in the water tank, the temperature sensor can monitor the temperature of the cleaning liquid in the water tank, and when the temperature reaches a preset value, the PLC can control the heating plate to stop heating the cleaning liquid; and the heated cleaning liquid can better decompose and remove residues on the inner wall of the reaction kettle, so that the cleaning effect is enhanced.

Description

Technical Field

[0001] This utility model belongs to the field of reaction vessel cleaning technology, and specifically relates to a reaction vessel heating and cleaning system. Background Technology

[0002] Pharmaceutical intermediates are actually chemical raw materials or products used in the process of drug synthesis. These chemical products do not require a drug production license and can be produced in ordinary chemical plants. As long as they meet certain standards, they can be used in drug synthesis.

[0003] Chinese utility model patent CN221733350U discloses a low-temperature reaction vessel for the production of pharmaceutical intermediates, including a reaction vessel body and a lid. The lid is located on top of the reaction vessel body, and a stirring device is installed inside the reaction vessel body. The stirring device includes a motor, which passes through the top of the lid, and the output shaft of the motor is fixedly connected to a rotating shaft. This utility model uses the driving force of the motor to drive the rotating shaft, sleeve, connecting rod, stirring block one, spring telescopic rod, and stirring block two, etc., to cooperate with each other. This achieves the rotation of the rotating shaft fixed to the output shaft of the motor, thereby causing the sleeve fixed to the circumference of the rotating shaft to rotate. When the sleeve rotates, the connecting rod fixed to the circumference of the sleeve rotates, thereby causing the stirring block one fixed to one end of the connecting rod to rotate. During use, this avoids the material adhering to the inner wall of the reaction vessel body, which would prevent incomplete mixing.

[0004] In order to clean the inside of the reactor, the reactor is equipped with a cleaning device consisting of a water tank, a pressing block, a pressing rod, a baffle plate, a blocking block, a spring telescopic rod, a water pipe, and a nozzle. However, the reactor does not have the function of heating the cleaning solution in the water tank. If the cleaning solution is at a low temperature, the decomposition force of the cleaning solution will be affected, thus affecting the cleaning effect. Utility Model Content

[0005] This utility model provides a heating and cleaning system for reaction vessels to solve the problems in the background art. To achieve the above objective, this utility model provides the following technical solution:

[0006] A reactor heating and cleaning system includes a reactor body, a water tank on one side of the reactor body, a first conveying pipe fixedly installed on one side of the water tank, a motor on the top of the water tank, a rotating rod fixedly connected to the output shaft of the motor, one end of the rotating rod penetrating the top of the water tank and extending into the interior of the water tank, stirring blades fixedly installed on both sides of the rotating rod, heating plates fixedly installed on both sides of the inner wall of the water tank, an inlet fixedly installed on one side of the top of the water tank, and a temperature sensor fixedly installed on one side of the water tank, one end of the temperature sensor penetrating one side of the water tank and extending into the interior of the water tank.

[0007] As a preferred embodiment, an installation box is fixedly installed on one side of the top of the water tank, and a PLC controller is installed inside the installation box.

[0008] In a preferred embodiment, the front hinge of the mounting box is connected to an inspection door, a fixing plate is fixedly installed on the outside of the inspection door, and a side plate is fixedly installed on the outside of the mounting box.

[0009] As a preferred embodiment, a water pump is fixedly installed at one end of the first delivery pipe, and a second delivery pipe is fixedly installed at the top of the water pump.

[0010] In a preferred embodiment, one end of the second conveying pipe passes through the top of the reactor body and extends into the interior of the reactor body, and a nozzle is fixedly provided at one end of the second conveying pipe.

[0011] As a preferred embodiment, the top of the injection port is threaded with a sealing cap, the inner wall of the sealing cap is provided with internal threads, and the outer wall of the injection port is provided with external threads.

[0012] As a preferred embodiment, the side plate has a threaded hole inside, and a bolt is threaded onto the inner wall of the threaded hole. One end of the bolt is located in a locking groove on one side of the fixing plate.

[0013] In a preferred embodiment, the bolt is engaged with the fixing plate.

[0014] As a preferred embodiment, an observation window is fixedly provided on the front of the water tank.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) By setting a heating plate, a temperature sensor and a PLC controller, the heating plate can heat the cleaning liquid in the water tank, the temperature sensor can monitor the temperature of the cleaning liquid in the water tank, and when the temperature reaches the preset value, the PLC controller will control the heating plate to stop heating the cleaning liquid. The heated cleaning liquid can better decompose and remove the residues on the inner wall of the reactor, thereby enhancing the cleaning effect.

[0017] (2) This utility model incorporates a motor, a rotating rod, and a stirring blade. The motor drives the rotating rod and stirring blade to rotate, and the rotating stirring blade agitates the cleaning fluid, keeping the cleaning fluid in motion and ensuring uniform heating. The installation box and maintenance door protect the PLC controller, preventing it from being damaged by external contaminants and extending its service life. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the reaction vessel heating and cleaning system of this utility model;

[0019] Figure 2 This is a front view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the water tank structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the external structure of the mounting box of this utility model.

[0022] The figure shows: 1. Reactor body; 2. Water tank; 201. First delivery pipe; 202. Water pump; 203. Second delivery pipe; 204. Nozzle; 205. Observation window; 3. Motor; 301. Rotary rod; 302. Stirring blade; 4. Heating plate; 5. Temperature sensor; 6. Mounting box; 601. PLC controller; 7. Inlet; 701. Sealing cover; 8. Inspection door; 801. Fixing plate; 9. Side plate; 901. Bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 3 As shown, this utility model embodiment provides a reactor heating and cleaning system, including a reactor body 1, a water tank 2 on one side of the reactor body 1, a first conveying pipe 201 fixedly installed on one side of the water tank 2, a motor 3 on the top of the water tank 2, a rotating rod 301 fixedly connected to the output shaft of the motor 3, one end of the rotating rod 301 penetrating through the top of the water tank 2 and extending into the interior of the water tank 2. Stirring blades 302 are fixedly installed on both sides of the rotating rod 301, heating plates 4 are fixedly installed on both sides of the inner wall of the water tank 2, an inlet 7 is fixedly installed on one side of the top of the water tank 2, a temperature sensor 5 is fixedly installed on one side of the water tank 2, one end of the temperature sensor 5 penetrating through one side of the water tank 2 and extending into the interior of the water tank 2. An installation box 6 is fixedly installed on one side of the top of the water tank 2, a PLC controller 601 is installed inside the installation box 6, an inspection door 8 is connected to the front hinge of the installation box 6, a fixing plate 801 is fixedly installed on the outside of the inspection door 8, and a side plate 9 is fixedly installed on the outside of the installation box 6.

[0025] In this embodiment, by setting up a heating plate 4, a temperature sensor 5, and a PLC controller 601, the heating plate 4 can heat the cleaning solution in the water tank 2, and the temperature sensor 5 can monitor the temperature of the cleaning solution in the water tank 2. When the temperature reaches a preset value (in this embodiment, the preset temperature of the cleaning solution is 65±0.5℃), the PLC controller 601 will control the heating plate 4 to stop heating the cleaning solution. The heated cleaning solution can better decompose and remove residues on the inner wall of the reactor, thereby enhancing the cleaning effect. By setting up a motor 3, a rotating rod 301, and a stirring blade 302, the motor 3 can drive the rotating rod 301 and the stirring blade 302 to rotate. The rotating stirring blade 302 can agitate the cleaning solution, keeping it in motion and ensuring that the cleaning solution is heated evenly. By setting up an installation box 6 and an inspection door 8, the installation box 6 and the inspection door 8 can protect the PLC controller 601, making it less susceptible to damage from external contaminants and thus extending its service life.

[0026] Please see Figures 1 to 3 As shown, a water pump 202 is fixedly installed at one end of the first delivery pipe 201, and a second delivery pipe 203 is fixedly installed at the top of the water pump 202. One end of the second delivery pipe 203 passes through the top of the reactor body 1 and extends into the interior of the reactor body 1. A nozzle 204 is fixedly installed at one end of the second delivery pipe 203. By installing the water pump 202, the water pump 202 can deliver the cleaning solution in the water tank 2 to the interior of the reactor body 1, thereby cleaning the interior of the reactor body 1.

[0027] Please refer to Figure 3 As shown, a sealing cap 701 is threadedly connected to the top of the injection port 7. The inner wall of the sealing cap 701 has an internal thread, and the outer wall of the injection port 7 has an external thread. By setting the injection port 7, water and cleaning agent can be injected into the water tank 2. Then, the stirring blade 302 in the water tank 2 is used to stir the water and cleaning agent, so that the water and cleaning agent are mixed into a cleaning solution.

[0028] Please refer to Figure 1 and Figure 4As shown, the side plate 9 has a threaded hole inside, and a bolt 901 is threaded onto the inner wall of the threaded hole. One end of the bolt 901 is located in a locking groove on one side of the fixing plate 801. By setting the bolt 901, the bolt 901 can be moved laterally by turning it. When one end of the bolt 901 moves out of the locking groove on the fixing plate 801, the lock on the inspection door 8 can be released, and the inspection door 8 can be opened, thus facilitating the operation or maintenance of the PLC controller 601 inside the mounting box 6. The bolt 901 is engaged with the fixing plate 801. By setting the bolt 901, the bolt 901 can be moved laterally by turning it. When one end of the bolt 901 is inserted into the locking groove on the fixing plate 801, the inspection door 8 can be locked. An observation window 205 is fixedly provided on the front of the water tank 2, which allows for easy viewing of the remaining amount of cleaning fluid in the water tank 2.

[0029] In use, the heating plate 4 is activated to heat the cleaning solution in the water tank 2. The temperature sensor 5 monitors the temperature of the cleaning solution in the water tank 2. When the temperature reaches the preset value, the PLC controller 601 controls the heating plate 4 to stop heating the cleaning solution. Then, the motor 3 is activated, which drives the rotating rod 301 and the stirring blade 302 to rotate. The rotating stirring blade 302 agitates the cleaning solution, keeping it in motion and ensuring that the cleaning solution is heated evenly. When cleaning the reactor body 1, the water pump 202 is activated, which delivers the cleaning solution from the water tank 2 to the interior of the reactor body 1, thereby cleaning the interior of the reactor body 1.

[0030] When operating or maintaining the PLC controller 601, the bolt 901 is moved laterally by turning it. When one end of the bolt 901 moves out of the locking groove on the fixing plate 801, the lock on the maintenance door 8 can be released, and then the maintenance door 8 can be opened.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reactor heating and cleaning system, comprising a reactor body (1), characterized in that: A water tank (2) is provided on one side of the reactor body (1). A first conveying pipe (201) is fixedly provided on one side of the water tank (2). A motor (3) is provided on the top of the water tank (2). A rotating rod (301) is fixedly connected to the output shaft of the motor (3). One end of the rotating rod (301) passes through the top of the water tank (2) and extends into the interior of the water tank (2). Stirring blades (302) are fixedly provided on both sides of the rotating rod (301). Heating plates (4) are fixedly provided on both sides of the inner wall of the water tank (2). An injection port (7) is fixedly provided on one side of the top of the water tank (2). A temperature sensor (5) is fixedly provided on one side of the water tank (2). One end of the temperature sensor (5) passes through one side of the water tank (2) and extends into the interior of the water tank (2).

2. The reactor heating and cleaning system according to claim 1, characterized in that: An installation box (6) is fixedly installed on one side of the top of the water tank (2), and a PLC controller (601) is installed inside the installation box (6).

3. The reactor heating and cleaning system according to claim 2, characterized in that: The front hinge of the mounting box (6) is connected to an inspection door (8), a fixing plate (801) is fixedly installed on the outside of the inspection door (8), and a side plate (9) is fixedly installed on the outside of the mounting box (6).

4. The reactor heating and cleaning system according to claim 1, characterized in that: A water pump (202) is fixedly installed at one end of the first delivery pipe (201), and a second delivery pipe (203) is fixedly installed at the top of the water pump (202).

5. The reactor heating and cleaning system according to claim 4, characterized in that: One end of the second conveying pipe (203) penetrates the top of the reactor body (1) and extends into the interior of the reactor body (1). A nozzle (204) is fixedly installed at one end of the second conveying pipe (203).

6. The reactor heating and cleaning system according to claim 1, characterized in that: The top of the injection port (7) is threaded with a sealing cap (701), the inner wall of the sealing cap (701) is provided with an internal thread, and the outer wall of the injection port (7) is provided with an external thread.

7. The reactor heating and cleaning system according to claim 3, characterized in that: The side plate (9) has a threaded hole inside, and a bolt (901) is threadedly connected to the inner wall of the threaded hole. One end of the bolt (901) is located in the locking groove on one side of the fixing plate (801).

8. The reactor heating and cleaning system according to claim 7, characterized in that: The bolt (901) is engaged with the fixing plate (801).

9. The reactor heating and cleaning system according to claim 1, characterized in that: An observation window (205) is fixedly provided on the front of the water tank (2).

Images