Spray gun for spraying operation
By introducing a movable plate, adjustment components, and lifting components into the spray gun, combined with a servo motor and cylinder, the nozzle angle and height are automatically adjusted, solving the problem of time-consuming and labor-intensive manual adjustment in spraying operations, and improving spraying efficiency and powder coating quality.
Patent Information
- Application Number
- CN202423249643.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing spray guns used for spraying operations require manual adjustment of the nozzle angle by holding the handle for an extended period of time when spraying the inner wall of an object, resulting in time-consuming and labor-intensive use.
By employing a movable plate, adjustment components, and lifting components, combined with a servo motor and cylinder, the nozzle's angle and height can be automatically adjusted. Equipped with a frustum-shaped nozzle and uniform flow hole design, it improves spraying efficiency and the uniformity of powder molecule flow.
It has automated the spraying operation, reduced manual operation, and improved spraying efficiency and powder application rate.
Smart Images

Figure CN223818876U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spray gun technology, specifically a spray gun for spraying operations. Background Technology
[0002] The spray gun used in spraying operations is a key tool that can spray paint evenly onto the surface of the object being coated in an atomized form;
[0003] The spray guns provided in related technologies for spraying operations are mostly of this structure: the spray gun includes a handle, a tube and a nozzle, the handle is located on the outer side of the upper end of the tube, and the nozzle is connected to the lower end of the tube.
[0004] When using this spray gun to spray the inner wall of an object, especially the inner wall of a cylindrical object, the operator usually holds the handle and gradually inserts the nozzle installed at the lower end of the tube into the object to spray the liquid onto the inner wall. During the spraying process, the operator adjusts and changes the angle and direction of the nozzle by applying force to the handle.
[0005] The spray gun has a simple structure and is easy to use, but it also has obvious problems and defects. For example, it is time-consuming and laborious to use because it requires manual holding of the handle for a long time to adjust the nozzle angle and direction.
[0006] In view of the problems in the background art mentioned above, the present invention aims to provide a spray gun for spraying operations. Utility Model Content
[0007] The purpose of this invention is to provide a spray gun for spraying operations to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A spray gun for spraying operations, the spray gun for spraying operations comprising:
[0010] The movable plate, the adjusting component, and the lifting component are provided. A flow pipe is provided on one side of the movable plate. One end of the flow pipe is connected to a feeding pipe. A nozzle is installed on the flow pipe.
[0011] The other side of the movable plate is mounted on the adjustment assembly, and the upper end of the adjustment assembly is provided with a lifting assembly;
[0012] The lifting assembly includes a movable rod, a transmission box, an output cylinder, and a servo motor. The transmission box and the servo motor are linearly arranged and mounted on the mounting plate. The output cylinder is located at the upper end of the transmission box. One end of the movable rod is connected to the adjustment assembly, and the other end of the movable rod passes through the mounting plate and the transmission box and is connected to the output end of the output cylinder.
[0013] As a further embodiment of this utility model: the portion of the movable rod located inside the transmission box is provided with a secondary bevel gear, and the outer side of the movable rod is meshed with the axis of the secondary bevel gear; the output end of the servo motor is provided with an output shaft, and the portion of the output shaft located inside the transmission box is equipped with a main bevel gear, and the outer side of the main bevel gear meshes with the outer side of the secondary bevel gear.
[0014] As a further embodiment of this utility model: the adjustment assembly includes a drive cylinder and a positioning plate. One side of the drive cylinder is connected to one end of the movable rod, and one end of the positioning plate is fixedly mounted on the side of the drive cylinder. The output end of the drive cylinder is provided with a movable toothed rack, and positioning shafts are installed on the positioning plate in a staggered manner.
[0015] As a further embodiment of this utility model: a bushing is installed on one side of the movable plate, a semi-toothed ring is formed on the outer side of the bushing, the outer side of the semi-toothed ring meshes with the outer side of the movable toothed row, and the bushing is rotatably mounted on the outer side of the positioning shaft located at the upper end of the positioning plate at the center position of the bushing; the lower end of the movable toothed row is placed on the guide roller, and the guide roller is rotatably mounted on the outer side of the positioning shaft located at the lower end of the positioning plate at the center position of the guide roller.
[0016] As a further embodiment of this utility model: the nozzle has a frustum-shaped structure, and the middle part of the nozzle is provided with a pinhole for passing through an electrostatic needle. A number of uniform flow holes for uniformly guiding the sprayed powder are arranged around the pinhole, and the uniform flow holes are evenly distributed on the nozzle.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] Compared with the current method of spraying by manually holding the spray gun, the spray gun for spraying operations described above has the following advantages:
[0019] During the spraying operation, no manual intervention is required. The adjustment component and the lifting component work together (the adjustment component is located at the lower end of the lifting component). The adjustment component is used to adjust the tilt angle of the nozzle and the spraying direction. The lifting component can change the vertical height and front-back angle of the adjustment component. Therefore, it can spray objects of different depths and directions.
[0020] This allows for fully automated spraying of objects; moreover, by improving the design of the nozzle structure, when the sprayed liquid passes through the uniform flow orifice, the powder is guided by the uniform flow orifice, which unifies the flow direction of the powder molecules and improves the powder application rate. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model.
[0022] Figure 1 This is a schematic diagram of the structure of a spray gun for spraying operations according to an embodiment of the present utility model.
[0023] Figure 2 This is a schematic diagram of the lifting assembly of a spray gun for spraying operations according to an embodiment of the present invention.
[0024] Figure 3 This is a schematic diagram of the structure of the adjustment component of a spray gun for spraying operations according to an embodiment of the present utility model.
[0025] Figure 4 This is a schematic diagram of the nozzle of a spray gun for spraying operations according to an embodiment of the present utility model.
[0026] In the diagram: 1-flow pipe, 2-nozzle, 3-moving plate, 4-adjusting component, 5-moving rod, 6-mounting plate, 7-transmission box, 8-output cylinder, 9-output shaft, 10-servo motor, 11-secondary bevel gear, 12-main bevel gear, 13-shaft sleeve, 14-positioning shaft, 15-half tooth ring, 16-movable tooth row, 17-guide roller, 18-positioning plate, 19-drive cylinder, 20-uniform flow hole, 21-pinhole. Detailed Implementation
[0027] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0028] Example
[0029] Please see Figure 1 , Figure 2 and Figure 3 The present invention provides a spray gun for spraying operations, the spray gun comprising:
[0030] The movable plate 3, the adjusting component 4, and the lifting component are provided. The movable plate 3 is provided with a flow pipe 1 on one side. One end of the flow pipe 1 is connected to a feeding pipe. A nozzle 2 is installed on the flow pipe 1. The spraying liquid can be transported into the flow pipe 1 through the feeding pipe. After flowing inside the flow pipe 1, it is finally atomized and sprayed out from the nozzle 2 to realize the spraying operation.
[0031] The other side of the movable plate 3 is mounted on the adjustment component 4. The adjustment component 4 is used to adjust the tilt angle and spraying direction of the nozzle 2. The upper end of the adjustment component 4 is provided with a lifting component. The operation of the lifting component can change the vertical height position and the front and back angle position of the adjustment component 4, so that spraying operations can be carried out on objects of different depths and directions.
[0032] The lifting assembly includes a movable rod 5, a transmission box 7, an output cylinder 8, and a servo motor 10. The transmission box 7 and the servo motor 10 are linearly arranged and mounted on the mounting plate 6. The output cylinder 8 is located at the upper end of the transmission box 7. One end of the movable rod 5 is connected to the adjustment assembly 4, and the other end of the movable rod 5, after passing through the mounting plate 6 and the transmission box 7, is connected to the output end of the output cylinder 8. When the lifting assembly is used to adjust the vertical position of the nozzle 2, the output cylinder 8 is activated. The output cylinder 8 outputs kinetic energy to push the movable rod 5 to move up and down inside the transmission box 7, thereby causing the adjustment assembly 4 mounted at one end of the movable rod 5 to move up and down, thus changing the height position of the nozzle 2 mounted on one side of the adjustment assembly 4. When it is necessary to adjust the front and rear angle position of the nozzle 2, the servo motor 10 is activated. The servo motor 10 outputs kinetic energy to the transmission box 7, causing the movable rod 5, which passes through the transmission box 7, to rotate, thus adjusting the front and rear angle position of the adjustment assembly 4 mounted at one end of the movable rod 5.
[0033] Please see Figure 1 and Figure 2 In one embodiment of the present invention, the movable rod 5 is provided with a secondary bevel gear 11 on the part inside the transmission box 7, and the outer side of the movable rod 5 is meshed with the axial position of the secondary bevel gear 11; the output end of the servo motor 10 is provided with an output shaft 9, and a main bevel gear 12 is installed on the part of the output shaft 9 inside the transmission box 7, and the outer side of the main bevel gear 12 meshes with the outer side of the secondary bevel gear 11.
[0034] In an embodiment of this utility model, for example, when the output cylinder 8 is activated to adjust the vertical position of the movable rod 5, the output cylinder 8 can output kinetic energy to move the movable rod 5 up and down along the axis of the secondary bevel gear 11; and when the servo motor 10 is activated to output kinetic energy to drive the movable rod 5 to rotate, the servo motor 10 is activated, and the servo motor 10 outputs kinetic energy to drive the output shaft 9 to rotate. When the output shaft 9 rotates, it will drive the main bevel gear 12 to rotate. Since the outer side of the main bevel gear 12 meshes with the outer side of the secondary bevel gear 11, and the axis of the secondary bevel gear 11 meshes with the outer side of the movable rod 5, the rotation of the main bevel gear 12 will drive the secondary bevel gear 11 to rotate, and the rotation of the secondary bevel gear 11 will drive the movable rod 5 to rotate.
[0035] Please see Figure 1 and Figure 3In one embodiment of the present invention, the adjustment component 4 includes a drive cylinder 19 and a positioning plate 18. One side of the drive cylinder 19 is connected to one end of the movable rod 5, and one end of the positioning plate 18 is fixedly mounted on the side of the drive cylinder 19. The output end of the drive cylinder 19 is provided with a movable toothed rack 16, and the positioning plate 18 is provided with a positioning shaft 14 that is staggered vertically.
[0036] The movable plate 3 is equipped with a bushing 13 on one side, and a semi-toothed ring 15 is formed on the outer side of the bushing 13. The outer side of the semi-toothed ring 15 meshes with the outer side of the movable toothed row 16. The bushing 13 is rotatably mounted on the outer side of the positioning shaft 14 located at the upper end of the positioning plate 18 at the axial position. The lower end of the movable toothed row 16 is placed on the guide roller 17, and the guide roller 17 is rotatably mounted on the outer side of the positioning shaft 14 located at the lower end of the positioning plate 18 at the axial position.
[0037] In an embodiment of this utility model, when the adjustment component 4 is used to adjust the tilt angle of the nozzle 2 installed on one side of the movable plate 3, the drive cylinder 19 is activated, and the drive cylinder 19 outputs kinetic energy to push the movable toothed row 16 to move laterally.
[0038] Since the outer side of the movable toothed row 16 meshes with the outer side of the half toothed ring 15, and the lower end of the movable toothed row 16 is mounted on the guide roller 17, when the movable toothed row 16 moves laterally, it will drive the bushing 13 to rotate around the positioning shaft 14 located at the upper end of the positioning plate 18. When the bushing 13 rotates, it will drive the movable plate 3 mounted on one side of the bushing 13 to rotate, changing the tilt angle position of the nozzle 2 mounted on one side of the movable plate 3. At the same time, it will also drive the guide roller 17 to rotate around the positioning shaft 14 located at the lower end of the positioning plate 18, thus supporting and guiding the displacement of the movable toothed row 16.
[0039] Please see Figure 4 In one embodiment of the present invention, the nozzle 2 has a frustum-shaped structure. The nozzle 2 has a pinhole 21 for passing through an electrostatic needle in the middle. A plurality of uniform flow holes 22 for uniformly guiding the sprayed powder are arranged around the pinhole 21. The uniform flow holes 22 are evenly distributed on the nozzle 2.
[0040] By setting a frustum-shaped nozzle 2 at the liquid outlet of the electrostatic spray gun, and having several uniform flow holes 22 evenly distributed around the outer periphery of the nozzle 2, the powder sprayed by the electrostatic spray gun is evenly diffused, resulting in higher coating quality. Moreover, when the powder sprayed by the spray gun passes through the uniform flow holes 22, the powder is guided by the uniform flow holes 22, which helps to unblock the flow direction of the powder molecules and unify their movement direction, thereby improving the powder application rate.
[0041] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A spray gun for spray application comprising: The movable plate (3), the adjusting assembly (4) and the lifting assembly; characterized in that: One side of the movable plate (3) is provided with a flow pipe (1), one end of the flow pipe (1) is connected with a feeding pipe, and a spray head (2) is installed on the flow pipe (1); the other side of the movable plate (3) is installed on the adjusting assembly (4), and the upper end of the adjusting assembly (4) is provided with the lifting assembly; The adjusting assembly (4) comprises a driving cylinder (19) and a positioning plate (18), one side of the driving cylinder (19) is connected with one end of a movable rod (5), and one end of the positioning plate (18) is fixedly installed on the side of the driving cylinder (19); the output end of the driving cylinder (19) is provided with a movable gear row (16), and positioning shafts (14) are installed on the positioning plate (18) in a staggered manner; one side of the movable plate (3) is provided with a shaft sleeve (13), a half-tooth ring (15) is formed on the outer side of the shaft sleeve (13), the outer side of the half-tooth ring (15) is engaged with the outer side of the movable gear row (16), and the shaft sleeve (13) is rotatably installed on the outer side of the positioning shaft (14) located at the upper end of the positioning plate (18) at the shaft center position; the lower end of the movable gear row (16) is placed on a guide roller (17), and the guide roller (17) is rotatably installed on the outer side of the positioning shaft (14) located at the lower end of the positioning plate (18) at the shaft center position. The lifting assembly comprises the movable rod (5), a transmission box (7), an output cylinder (8), a servo motor (10) and a mounting plate (6), the transmission box (7) and the servo motor (10) are installed on the mounting plate (6) in a linear arrangement, and the output cylinder (8) is located at the upper end of the transmission box (7); one end of the movable rod (5) is connected with the adjusting assembly (4), and the other end of the movable rod (5) is connected with the output end of the output cylinder (8) after penetrating through the rear end portion of the mounting plate (6) and the transmission box (7).
2. The spray gun for spray application according to claim 1, characterized in that: The part of the movable rod (5) located inside the transmission box (7) is provided with a secondary bevel gear (11), and the outer side of the movable rod (5) is engaged with the secondary bevel gear (11) at the shaft center position; the output end of the servo motor (10) is provided with an output shaft (9), and the part of the output shaft (9) located inside the transmission box (7) is provided with a primary bevel gear (12), and the outer side of the primary bevel gear (12) is engaged with the outer side of the secondary bevel gear (11).
3. The spray gun for spray application according to claim 1, characterized in that: The spray head (2) has a circular truncated cone structure, the middle part of the spray head (2) is provided with a needle hole (21) for penetrating an electrostatic needle, the outer periphery of the needle hole (21) is provided with uniform flow holes (22), and the uniform flow holes (22) are uniformly distributed on the spray head (2).