Sorting equipment for friction material detection

Abstract

The utility model relates to the technical field of single-ring carbon strip processing, in particular to sorting equipment for friction material detection, which comprises an operation table, and a conveying table, a material moving device, a pressing device, a visual detection device, a cone depth detection device and a cleaning device which are arranged on the operation table, and a pair of locking blocks is fixed, and a supporting air cylinder is installed. According to the sorting equipment for friction material detection, after a series of detection on products is completed through the detection equipment, the material moving device moves the products to the position above the bearing plate, a pushing air cylinder pushes a moving block to move on a rotating rod to adjust the position, the bearing plate is adjusted to be moved to a corresponding collecting channel according to needs, and the products are conveyed to the collecting channel through the supporting air cylinder; at the moment, the bearing plate is inclined downwards in the middle of the product, so that the product can be accurately transferred into the corresponding collecting channel to complete sorting, and therefore, automation can be realized, the efficiency can be improved, and the detection cost can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to single ring carbon strip processing technical field, concretely is a sorting equipment for friction material detection. BACKGROUND

[0002] Single ring carbon strip, sometimes also called carbon brush or electric brush, is usually used in motor, generator and other rotating electrical equipment as sliding contact component to conduct current, which is made of high conductivity and wear resistance material such as graphite or graphite composite material impregnated with metal to ensure stable work under high speed operation and high temperature conditions.

[0003] At present, after single ring carbon strip detection is completed, the traditional method of distinguishing qualified and unqualified products mainly depends on manual operation, and long time manual sorting can easily make the operator tired, thereby increasing the risk of misjudgment, affecting the accuracy of detection, and the speed of manual sorting is relatively slow, which is difficult to meet the needs of large-scale production, in order to improve the sorting precision, some manufacturers use expensive mechanical arm to perform single distinguishing task, which not only increases the equipment procurement cost, but also increases the maintenance cost, and further improves the overall detection cost. UTILITARIAN CONTENT

[0004] In order to achieve the above purpose, the utility model provides the following technical scheme: a sorting equipment for friction material detection, including operation table, and the conveying table, material moving device, pressing device, visual detection device, cone depth detection device and cleaning device installed on the operation table, the hinge of the operating table is provided with a push cylinder on the table top, and a pair of locking blocks are fixed, and a supporting cylinder is installed, a rotating rod is fixed between the two locking blocks, and two moving blocks are rotatably connected to the outer side of the rotating rod, one of the moving blocks is hinged to the piston rod of the push cylinder, and a bearing plate is installed between the two moving blocks above the supporting cylinder.

[0005] Further, a pair of side plates are fixed on the table top of the operation table, and a support plate is installed on the right side, two short slides are fixed on the top of the support plate respectively connected with the corresponding side plates, and the short slides are inclined.

[0006] Further, a side frame is fixed on the right side of the operation table, and two collecting boxes are placed on the side frame below the corresponding short slides.

[0007] Further, three partition blocks are fixed on the top of the bearing plate, the bearing plate is separated into two groups of preposition intervals by the three partition blocks, an inclined long slide is fixed between the two short slides, and a stop block is fixed at the tail end of the long slide.

[0008] Further, two limiting blocks are fixed on the outer side of the rotating rod, and anti-collision pads are fixed on the opposite sides of the two limiting blocks.

[0009] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0010] The sorting equipment for detecting the friction material is characterized in that after a series of detections of the product are completed by the detection equipment, the product is placed above the bearing plate by the material moving device, the moving block is moved on the rotating rod to adjust the position by the pushing cylinder, the bearing plate is moved to the corresponding collecting channel according to the requirement, and the bearing plate is inclined downwardly by the back movement of the supporting cylinder, so that the product can be accurately moved to the corresponding collecting channel to complete the sorting, thereby realizing automation, improving the efficiency and reducing the detection cost. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a structural schematic view of the utility model;

[0012] Figure 2 It is a three-dimensional view of the rotating rod connecting structure in the utility model;

[0013] Figure 3 It is a right view structural schematic view of the utility model; Figure 2

[0014] Figure 4 It is a three-dimensional view of the supporting plate connecting structure in the utility model;

[0015] Figure 5 It is a schematic view of the product structure in the utility model.

[0016] In the figure: 1, operation table; 2, conveying table; 3, material moving device; 4, pressing device; 5, visual detection device; 6, depth detection device; 7, cleaning device; 8, side frame; 9, collecting box; 10, side plate; 11, short slide; 12, long slide; 13, stop block; 14, pushing cylinder; 15, locking block; 16, rotating rod; 17, limiting block; 18, moving block; 19, supporting cylinder; 20, bearing plate; 21, partition block; 22, supporting plate. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0018] Please refer to Figures 1-5 ​The sorting equipment for detecting the friction material in the embodiment comprises an operation table 1, a conveying table 2, a material moving device 3, a pressing device 4, a visual detection device 5, a cone depth detection device 6 and a cleaning device 7 which are installed on the operation table 1, and a pushing cylinder 14 and two locking blocks 15 which are hingedly connected to the operation table 1, and a support cylinder 19 which is installed on the operation table 1, and a rotating rod 16 which is fixed between the two locking blocks 15 by screws, and two moving blocks 18 which are movably connected to the outer side of the rotating rod 16, wherein the back surface of one of the moving blocks 18 is rotatably connected to the piston rod of the pushing cylinder 14, and an L-shaped bearing plate 20 is fixed between the two moving blocks 18, and the cross section bottom of the bearing plate 20 is attached to the piston rod of the support cylinder 19.

[0019] In the above structure, the products are conveyed by the conveying table, and the products are sequentially moved to the pressing device, the visual detection device, the cone depth detection device and the cleaning device by the material moving device, and the carrier removal, the visual damage detection, the inner ring cone depth detection and the final product cleaning are sequentially completed, and the material moving device places the qualified and unqualified products on the bearing plate, the moving blocks are pushed by the pushing cylinder, the moving blocks also drive the bearing plate to move, the bearing plate drives the products to butt joint with the corresponding qualified or unqualified collection channels, the bearing plate is retracted by the support cylinder, and under the weight of the products, the cross section of the bearing plate is downward, and the rotating rod is rotated on the rotating rod and is in an inclined state, so that the products are slid to the designated collection channel through the bearing plate for collection, thereby the automatic sorting is completed to improve the efficiency, the structure is simple and easy to operate, and the maintenance cost and the detection cost are reduced.

[0020] The outer side of the rotating rod 16 is fixed with two limiting blocks 17 by screws, and the opposite sides of the two limiting blocks 17 are fixed with anti-collision pads. When the moving blocks are moved by the pushing cylinder, the moving blocks are in contact with the anti-collision pads, so as to reduce the damage caused by the impact, and the limiting blocks can also limit the moving blocks, so that the bearing plate can be accurately moved to butt joint with the external collection channel.

[0021] As shown in the above structure, Figure 1 and 4 The operation table 1 is fixed with two opposite edge plates 10, the opposite sides of the two edge plates 10 are fixed with short slides 11, the short slides 11 are inclined, the right side of the operation table 1 is further fixed with a side frame 8 and a support plate 22, the cross section of the support plate 22 is upwardly inclined, and the cross section is fixed with the bottoms of the two short slides 11, and the side frame 8 is placed with two collection boxes 9, and the two collection boxes 9 are respectively located below the corresponding short slides 11 to collect the products. The bearing plate is adjusted to butt joint with the corresponding short slide, so as to move the products to the corresponding short slide, and the qualified or unqualified products are specified to slide into the collection boxes for collection to complete the sorting through the inclination of the short slide.

[0022] As shown in the above structure, Figures 2-4The top of the bearing plate 20 is fixed with three partition blocks 21 arranged at equal distances, and two groups of pre-putting intervals are formed on the bearing plate 20 through the three partition blocks 21. The long slide 12 is fixed between the two short slides 11 and the support plate 22, and the long slide 12 is also inclined. The tail end of the long slide 12 is fixed with a stop block 13. Therefore, the bearing plate is divided into two groups of pre-putting intervals through the partition blocks, so that a qualified product and an unqualified product can be placed in turn. Then, according to the placement of the products, the push cylinder pushes the bearing plate to butt joint with the corresponding short slide and long slide, and the introduction is completed. The short slide guides the unqualified product to slide into the collection box, and the long slide guides the qualified product to slide to the tail end of the slide, which is stopped by the stop block, and then the qualified product is taken out.

[0023] Meanwhile, the pre-putting intervals on the bearing plate can also be pushed by the push cylinder to carry the qualified or unqualified products. The qualified products placed in the pre-putting intervals on the bearing plate are guided out through the long slide, and the unqualified products are guided to the collection box through one of the short slides. The one-way guiding of the products into the short slide or the long slide is completed, and after the corresponding collection box is filled, the push cylinder pushes the bearing plate to adjust the position, so that the two pre-putting intervals are moved to butt joint with the long slide and the other short slide. Therefore, when the collection box is replaced, the work does not need to be stopped, and the products can be guided to the other collection box through the other short slide for collection.

[0024] The working principle of the above embodiment is as follows:

[0025] When the product detection is completed, the material moving device grasps the product and places it on one of the pre-putting intervals on the bearing plate. When the product is qualified, the support cylinder retreats, and the weight of the product itself pushes down the bearing plate, so that the product falls back into the long slide and is stopped by the stop block, which is convenient for collection. When the product is unqualified, the push cylinder is started, the bearing plate is pushed by the moving block, the other pre-putting interval is opposite to the detection line, the material moving device is convenient for moving the unqualified product to the other pre-putting interval, the push cylinder is retreated, the pre-putting interval is butt joint with the corresponding short slide, the above-mentioned action is repeated, the product is sent to the short slide, and is guided to the collection box for collection. When the collection box is filled, the push cylinder is ejected, one of the pre-putting intervals is still butt joint with the long slide to guide the qualified product to be introduced, and the push cylinder is retreated, so that the other pre-putting interval is opposite to the detection line to receive the unqualified product. Then, the push cylinder is ejected, the pre-putting interval is butt joint with the other short slide to guide the unqualified product.

[0026] In summary, the automatic product sorting work can be realized, the structure is simple and convenient to operate, the failure rate is reduced, the maintenance cost and detection cost are reduced, and the efficiency is improved.

[0027] The whole work flow is completed, and the contents not described in detail in the specification all belong to the existing technology known to the person skilled in the art.

[0028] It has to be noted that the terms "first", "second", etc... are used herein only to distinguish one element or action from another element or action, without necessarily requiring or implying any actual relationship or order between such elements or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0029] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A sorting device for testing friction materials, comprising an operating table (1), and a conveyor table (2), a material transfer device (3), a pressing device (4), a visual inspection device (5), a cone depth detection device (6), and a cleaning device (7) mounted on the operating table (1), characterized in that: The operating table (1) has a propulsion cylinder (14) hinged on its surface, a pair of locking blocks (15) fixed thereon, and a support cylinder (19) installed thereon. A rotating rod (16) is locked between the two locking blocks (15). Two moving blocks (18) are rotatably connected to the outside of the rotating rod (16). One of the moving blocks (18) is hinged to the piston rod of the propulsion cylinder (14). A bearing plate (20) located above the support cylinder (19) is installed between the two moving blocks (18).

2. The sorting equipment for testing friction materials according to claim 1, characterized in that: The operating table (1) has a pair of side plates (10) fixed on its surface and a support plate (22) installed on its right side. The top of the support plate (22) has two short slides (11) that are respectively connected to the corresponding side plates (10). The short slides (11) are inclined.

3. The sorting equipment for testing friction materials according to claim 2, characterized in that: A side frame (8) is fixed on the right side of the operating table (1), and two collection boxes (9) are placed on the side frame (8) respectively located below the corresponding short slides (11).

4. A sorting device for testing friction materials according to claim 3, characterized in that: The top of the support plate (20) is fixed with three partition blocks (21), which divide the support plate (20) into two pre-placement areas. A long slide (12) in an inclined shape is fixed between the two short slides (11), and a stop block (13) is fixed at the end of the long slide (12).

5. A sorting device for testing friction materials according to claim 1, characterized in that: The outer side of the rotating rod (16) is locked with two limiting blocks (17), and anti-collision pads are fixed on the opposite side of the two limiting blocks (17).

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