Cleaning equipment for network transformer production

Abstract

The utility model discloses cleaning equipment for network transformer production, and belongs to the technical field of network transformer production. Cleaning equipment for network transformer production comprises a cleaning barrel with a barrel cover, the cleaning barrel is provided with a hot air part used for providing hot air for the interior of the cleaning barrel, the cleaning equipment further comprises a cleaning tool used for installing a network transformer, a cleaning bin is formed in the cleaning barrel, an installing base is arranged in the cleaning bin, and the installing base is connected with the cleaning barrel. The cleaning tool is detachably arranged on the mounting base, multiple sets of cleaning nozzles and blowing nozzles are fixedly arranged on the inner wall of the cleaning bin, and the output end of the hot air part communicates with the blowing nozzles; according to the network transformer cleaning device, the cleaning tool with the network transformer is installed on the installation base, then the installation base can drive the cleaning tool to rotate in the cleaning bin and slide up and down along the axis of the cleaning bin, in the process, the cleaning quality of the network transformer can be improved, rapid feeding and discharging can be achieved, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of network transformer manufacturing technology, and in particular to a cleaning device for network transformer manufacturing. Background Technology

[0002] A network transformer, also known as a network isolation transformer or pulse transformer, is an electronic component used for data transmission and signal isolation. It has wide applications in network communication, industrial control, and power systems. A network transformer comprises a magnetic core material, coil structure, insulation material, and packaging. The magnetic core typically uses a ferrite core, the coils can be wound in single or multiple layers, the insulation material ensures electrical isolation between coils, and the leads are made of copper or other conductive materials and connected to the coils by soldering.

[0003] During the production of network transformers, the surface of the assembled network transformers may become contaminated with dust, sweat, or other impurities from the working environment. This not only affects the appearance but may also lead to electrical malfunctions, so it is necessary to clean the surface.

[0004] Existing cleaning equipment suffers from poor cleaning results, long cleaning times, and lengthy loading and unloading times, all of which negatively impact production efficiency. Utility Model Content

[0005] The purpose of this invention is to solve the problems of poor cleaning effect and long loading and unloading time in the existing technology, and to propose a cleaning device for the production of network transformers.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A cleaning device for network transformer production includes a cleaning tank with a lid, a hot air section for supplying hot air into the cleaning tank, and a cleaning fixture for installing the network transformer. The cleaning tank has a cleaning chamber inside, and a mounting base is provided inside the cleaning chamber. The cleaning fixture is detachably mounted on the mounting base, and multiple sets of cleaning nozzles and air blowing nozzles are fixedly installed on the inner wall of the cleaning chamber. The output end of the hot air section is connected to the air blowing nozzles.

[0008] To facilitate the installation of the network transformer, preferably, the cleaning fixture includes a fixed cylinder and a base plate fixed to the bottom of the fixed cylinder. Multiple sets of evenly distributed baffles are fixedly arranged on the outer wall of the fixed cylinder. A placement groove is formed between two adjacent sets of baffles, the outer wall of the fixed cylinder, and the base plate. The network transformer is installed in the placement groove. A baffle strip is fixedly arranged in the placement groove. A connecting shaft is coaxially fixedly arranged on the fixed cylinder. The connecting shaft is detachably connected to the mounting base.

[0009] To reduce cleaning dead spots, the fixing cylinder, the stop block, the stop strip, and the base plate are all made of mesh.

[0010] To facilitate the assembly and disassembly of the cleaning fixture and mounting base, the mounting base is further provided with a slot at the top, a plug is fixedly installed at the bottom of the connecting shaft, slots are provided on the inner walls of both ends of the slot, elastic plates are fixedly installed on both sides of the plug, the free end of the elastic plates engages with the slots, and a sliding plate is raised and lowered on the connecting shaft. A push rod is fixedly installed at the bottom of the sliding plate, the end of the push rod away from the sliding plate abuts against the outer wall of the elastic plate, and a pressing plate is fixedly installed at the top of the sliding plate.

[0011] Preferably, a base is fixedly installed inside the cleaning chamber by a fixing rod. A disc with a central hole is rotatably installed inside the base. A first pulley is fixedly installed on the disc. Multiple sets of telescopic rods are fixedly installed on the top of the first pulley. The telescopic ends of the multiple sets of telescopic rods are fixedly connected to the bottom of the mounting base. A reciprocating screw is fixedly installed on the base. A connecting cylinder is fixedly installed at the bottom of the mounting base. A screw pair is fixedly installed at the opening of the connecting cylinder. One end of the reciprocating screw extending into the connecting cylinder is threadedly connected to the screw pair.

[0012] Furthermore, a housing is fixedly installed on the outer wall of the cleaning tank, the hot air unit is fixedly installed inside the housing, a motor is fixedly installed inside the housing, a second pulley is fixedly installed at the output end of the motor, the first pulley and the second pulley are driven by a gear belt, and a liquid storage tank is opened inside the cleaning tank, the top of the liquid storage tank is connected to the bottom of the cleaning tank, and a water pump is fixedly installed inside the housing, with both ends of the water pump connected to the liquid storage tank and the cleaning nozzle respectively.

[0013] Compared with the prior art, this utility model provides a cleaning device for the production of network transformers, which has the following beneficial effects:

[0014] 1. This cleaning equipment for network transformer production involves installing a cleaning fixture with a network transformer onto a mounting base. The mounting base can then rotate and slide up and down along its axis within the cleaning chamber with the cleaning fixture. This process not only improves the cleaning quality of the network transformer but also enables rapid loading and unloading, thereby increasing production efficiency.

[0015] 2. The cleaning equipment for network transformer production has a slot on the mounting base. The insert block is inserted into the slot and the elastic plate is engaged with the slot. On the one hand, the cleaning fixture can be disassembled and connected to the mounting base for easy replacement and simple structure. On the other hand, when the mounting base rotates and slides up and down, the cleaning fixture can move with the mounting base to improve the usage effect.

[0016] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model installs a cleaning fixture with a network transformer onto a mounting base. The mounting base can then rotate and slide up and down along its axis within the cleaning chamber. In this process, not only can the cleaning quality of the network transformer be improved, but also rapid loading and unloading can be achieved, thereby increasing production efficiency. Attached Figure Description

[0017] Figure 1 This utility model provides a structural schematic diagram of a cleaning device for network transformer production. Figure 1 ;

[0018] Figure 2 This utility model provides a structural schematic diagram of a cleaning device for network transformer production. Figure 2 ;

[0019] Figure 3 This is a cross-sectional view of a cleaning device for producing network transformers according to the present invention.

[0020] Figure 4 This is a schematic diagram of the structure of an elastic clamping plate for a cleaning device used in the production of network transformers, as proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the cleaning fixture for a network transformer manufacturing cleaning equipment proposed in this utility model.

[0022] In the diagram: 1. Cleaning tank; 101. Liquid storage tank; 102. Cleaning chamber; 103. Cleaning nozzle; 104. Air blowing nozzle; 2. Fixing cylinder; 201. Stop block; 202. Stop bar; 3. Mounting base; 301. Slot; 302. Slot; 303. Connecting cylinder; 304. Lead screw pair; 4. Connecting shaft; 401. Insert block; 402. Elastic retaining plate; 403. Limiting groove; 5. Sliding plate; 501. Push rod; 502. Pressing plate; 6. Disc; 601. Telescopic rod; 602. First pulley; 7. Base; 701. Fixing rod; 702. Reciprocating lead screw. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Example:

[0026] Reference Figures 1-5 A cleaning device for network transformer production includes a cleaning tank 1 with a lid. A hot air section is provided on the cleaning tank 1 to supply hot air into the tank. The hot air section generally includes an electric heating wire and an air pump. A heating chamber is provided inside the tank, and the electric heating wire is placed inside the heating chamber. During use, air is drawn from the outside by the air pump and sent to the heating chamber for heating. Then, the air is blown onto the network transformer through the air nozzle 104. This can dry the water adhering to the surface of the network transformer after water washing, reduce the residue on the network transformer, and improve the use effect. It also includes a cleaning fixture for installing network transformers. A cleaning chamber 102 is provided inside the cleaning tank 1. Preferably, the tank lid is located on top of the cleaning chamber 102. One end of the lid is rotatably connected to the cleaning tank 1, and the other end is detached via a snap fastener, facilitating the opening of the cleaning chamber 102 and allowing the cleaning fixture to be removed or placed inside, thus improving the efficiency of use. A mounting base 3 is provided inside the cleaning chamber 102, allowing the cleaning fixture to be detached and mounted on it. Multiple sets of cleaning spray nozzles are fixedly installed on the inner wall of the cleaning chamber 102. The cleaning nozzle 103 and the air blowing nozzle 104 are arranged alternately up and down along the axis of the cleaning chamber 102, and the hot air output end is connected to the air blowing nozzle 104. In use, the cleaning fixture with the network transformer is installed on the mounting base 3, and then the mounting base 3 can rotate and slide up and down along its axis within the cleaning chamber 102 with the cleaning fixture. In this process, not only can the cleaning quality of the network transformer be improved, but also rapid loading and unloading can be achieved, thereby improving production efficiency.

[0027] Reference Figure 4 and Figure 5The cleaning fixture includes a fixed cylinder 2 and a base plate fixed to the bottom of the fixed cylinder 2. The fixed cylinder 2 has a rotating ring structure. Multiple sets of evenly distributed baffles 201 are fixedly installed on the outer wall of the fixed cylinder 2. At this time, a placement groove is formed between two adjacent sets of baffles 201 and between the fixed cylinder 2 and the outer wall and the top of the base plate. The network transformer can be stacked and installed in the placement groove. A baffle 202 is fixedly installed in the placement groove. The pins of the network transformer can extend out of the placement groove from both sides of the baffle 202. At this time, the baffle 202 can restrict the network transformer in the placement groove. A connecting shaft 4 is fixedly installed coaxially on the fixed cylinder 2. The connecting shaft 4 is detachably connected to the mounting base 3. Furthermore, to reduce cleaning dead zones, the fixed cylinder 2, the stop block 201, the stop strip 202, and the base plate are all made of mesh plate structure. During use, by setting a placement slot inside the cleaning fixture and detaching and connecting the cleaning fixture to the mounting base 3, the network transformer can be installed in the cleaning fixture in sequence during the cleaning process. After the cleaning fixture with the network transformer in the cleaning tank 1 has finished cleaning, the tank lid can be opened, a set of cleaning fixtures in the cleaning tank 1 can be taken out, and another set can be put into the cleaning tank 1. During the cleaning waiting time, the outer set of cleaning fixtures can be unloaded and loaded, which can realize continuous cleaning and improve cleaning efficiency.

[0028] Reference Figure 2 and Figure 4 A slot 301 is provided on the top of the mounting base 3. The cross-section of the slot 301 is preferably rectangular. A corresponding insert block 401 is fixedly provided at the bottom of the connecting shaft 4. Slots 302 are provided on the inner walls of both ends of the slot 301. Elastic plates 402 are fixedly provided on both sides of the insert block 401, engaging the free ends of the elastic plates 402 with the slots 302. A sliding plate 5 is movably mounted on the connecting shaft 4. A limiting groove 403 is provided inside the connecting shaft 4, and the sliding plate 5 is movably mounted within the limiting groove 403. A push rod 501 is fixedly provided at the bottom of the sliding plate 5, moving the push rod 501 away from the sliding plate 5. The end of the sliding plate 5 abuts against the outer wall of the elastic plate 402. A pressing plate 502 is fixedly installed on one end of the sliding plate 5 extending into the limiting groove 403. A spring is installed in the limiting groove 403, with the two ends of the spring abutting against the limiting groove 403 and the sliding plate 5 respectively. In use, the insert block 401 is inserted into the slot 301 provided on the mounting base 3, and the elastic plate 402 is engaged with the slot 302. On the one hand, the cleaning tool can be disassembled and connected to the mounting base 3 for easy replacement. On the other hand, when the mounting base 3 rotates and slides up and down, the cleaning tool can move with the mounting base 3, improving the usage effect.

[0029] Reference Figures 2-4A base 7 is fixedly installed inside the cleaning chamber 102 by a fixing rod 701. A disc 6 with a central hole is rotatably installed inside the base 7. A first pulley 602 is fixedly installed on the top of the disc 6. Multiple sets of telescopic rods 601 are fixedly installed on the top of the first pulley 602. There are two to eight sets of telescopic rods 601. Here, we prefer four sets. The four sets are evenly distributed on the top of the first pulley 602. The telescopic ends of the multiple sets of telescopic rods 601 are fixedly connected to the bottom of the mounting base 3. A reciprocating screw 702 is fixedly installed on the base 7. A connecting cylinder 30 is fixedly installed at the bottom of the mounting base 3. 3. A lead screw pair 304 is fixedly installed at the opening of the connecting cylinder 303. One end of the reciprocating lead screw 702 extending into the connecting cylinder 303 is threadedly connected to the lead screw pair 304. In use, by driving the disc 6 to rotate the telescopic rod 601, the mounting base 3 and the cleaning fixture can be driven to rotate for cleaning. At this time, under the action of the lead screw pair 304 and the reciprocating lead screw 702, the mounting base 3 and the cleaning fixture can slide up and down, thereby enabling the network transformer to rotate and slide up and down in the cleaning chamber 102 for cleaning and drying. This not only improves the cleaning quality but also has a certain spin-drying effect.

[0030] Reference Figures 1-3 A housing is fixedly installed on the outer wall of the cleaning tank 1. The hot air unit is fixedly installed inside the housing, and a motor is fixedly installed inside the housing. A second pulley is fixedly installed at the output end of the motor. The first pulley 602 and the second pulley are driven by a gear belt. When the motor is started, it drives the second pulley to rotate, which in turn drives the first pulley 602 and the disc 6 to rotate via the gear belt. A liquid storage tank 101 is opened inside the cleaning tank 1. The top of the liquid storage tank 101 is connected to the bottom of the cleaning tank 102. A water pump is fixedly installed inside the housing. The two ends of the water pump are connected to the liquid storage tank 101 and the cleaning nozzle 103, respectively. A filter is fixedly installed at the end of the water pump connected to the liquid storage tank 101. A pipe connected to the liquid storage tank 101 is fixedly installed on the cleaning tank 1. A valve is fixedly installed on the pipe to facilitate adding cleaning liquid to the liquid storage tank 101 or discharging the cleaning liquid, thereby improving the usage effect.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for network transformer production, comprising a cleaning tank (1) with a lid, wherein the cleaning tank (1) is provided with a hot air section for supplying hot air into the cleaning tank (1), characterized in that, It also includes a cleaning fixture for installing network transformers. The cleaning tank (1) has a cleaning chamber (102) inside. The cleaning chamber (102) is provided with a mounting base (3). The cleaning fixture is disassembled and installed on the mounting base (3). Multiple sets of cleaning nozzles (103) and air blowing nozzles (104) are fixedly installed on the inner wall of the cleaning chamber (102). The output end of the hot air section is connected to the air blowing nozzles (104).

2. The cleaning equipment for network transformer production according to claim 1, characterized in that, The cleaning fixture includes a fixed cylinder (2) and a base plate fixed to the bottom of the fixed cylinder (2). Multiple sets of evenly distributed baffles (201) are fixedly installed on the outer wall of the fixed cylinder (2). A placement groove is formed between two adjacent sets of baffles (201) and the outer wall and base plate of the fixed cylinder (2). The network transformer is installed in the placement groove. A baffle strip (202) is fixedly installed in the placement groove. A connecting shaft (4) is coaxially fixedly installed on the fixed cylinder (2). The connecting shaft (4) is detachably connected to the mounting base (3).

3. The cleaning equipment for network transformer production according to claim 2, characterized in that, The fixed cylinder (2), the stop block (201), the stop bar (202) and the bottom plate are all mesh plate structures.

4. The cleaning equipment for network transformer production according to claim 3, characterized in that, The mounting base (3) has a slot (301) at the top, and the connecting shaft (4) has a fixed insert (401) at the bottom. The slot (301) has slots (302) on both inner walls at both ends. The insert (401) has elastic plates (402) on both sides. The free end of the elastic plate (402) is engaged with the slot (302). The connecting shaft (4) has a sliding plate (5) that is raised and lowered. The sliding plate (5) has a push rod (501) fixed at the bottom. The end of the push rod (501) away from the sliding plate (5) abuts against the outer wall of the elastic plate (402). The sliding plate (5) has a pressing plate (502) fixed at the top.

5. A cleaning device for network transformer production according to claim 1, characterized in that, A base (7) is fixedly installed inside the cleaning chamber (102) by a fixing rod (701). A disc (6) with a central hole is rotatably installed inside the base (7). A first pulley (602) is fixedly installed on the disc (6). Multiple sets of telescopic rods (601) are fixedly installed on the top of the first pulley (602). The telescopic ends of the multiple sets of telescopic rods (601) are fixedly connected to the bottom of the mounting base (3). A reciprocating screw (702) is fixedly installed on the base (7). A connecting cylinder (303) is fixedly installed at the bottom of the mounting base (3). A screw pair (304) is fixedly installed at the opening of the connecting cylinder (303). One end of the reciprocating screw (702) extending into the connecting cylinder (303) is threadedly connected to the screw pair (304).

6. A cleaning device for network transformer production according to claim 5, characterized in that, A housing is fixedly installed on the outer wall of the cleaning tank (1), the hot air unit is fixedly installed inside the housing, a motor is fixedly installed inside the housing, a second pulley is fixedly installed at the output end of the motor, the first pulley (602) and the second pulley are driven by a gear belt, and a liquid storage tank (101) is opened inside the cleaning tank (1), the top of the liquid storage tank (101) is connected to the bottom of the cleaning tank (102), a water pump is fixedly installed inside the housing, and the two ends of the water pump are connected to the liquid storage tank (101) and the cleaning nozzle (103) respectively.

Images