Full-automatic hanging piece cleaning equipment
By introducing an ultrasonic cleaning chamber and drying components into the pad cleaning equipment, and utilizing the eddy current and centrifugal force generated by the motor-driven tray rotation, the problem of difficult removal of corrosion products from the pad surface is solved, achieving efficient cleaning and rapid drying.
Patent Information
- Application Number
- CN202520187061.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-06
AI Technical Summary
When the tablets are soaked, they remain relatively still with the cleaning solution, making it difficult for corrosive substances to detach, resulting in a slow cleaning rate and low efficiency.
An ultrasonic cleaning box is used in combination with a drying component and an adjustment component. The motor drives the threaded gear to rotate the tray, causing the hanging plates to collide with the cleaning agent to generate vortexes, which accelerates the removal of corrosive substances. The centrifugal force is used to throw out the water, combined with hot air drying.
It achieves high efficiency in cleaning and rapid drying of the pads, improving cleaning efficiency and drying speed.
Smart Images

Figure CN223819256U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pad cleaning equipment, specifically a fully automatic pad cleaning equipment. Background Technology
[0002] Corrosion strips are the most widely used, direct and effective method for corrosion monitoring. They are mainly used to monitor the average corrosion rate of pipelines or pressure vessels. In the process of analyzing the corrosion rate, the cleaning of corrosion strips is often done manually to remove corrosion products from the surface of the strips. To promote the cleaning of the strips, fully automatic strip cleaning equipment is required.
[0003] Most current hanging sheet cleaning equipment removes corrosion by adding a cleaning agent to the equipment and soaking the hanging sheets in the cleaning agent. However, because soaking causes the hanging sheets and the cleaning agent to remain relatively still, the corrosion on the surface of the hanging sheets is difficult to remove, resulting in a slow cleaning rate. To address this issue, we propose a fully automatic hanging sheet cleaning equipment. Utility Model Content
[0004] One of the technical problems this application aims to solve is: the problem that when the pads are relatively stationary between the pads and the cleaning solution during soaking, the corrosion on the surface of the pads is difficult to remove, resulting in a slow cleaning rate and low efficiency.
[0005] To address the aforementioned technical problems, this application provides a fully automatic cleaning device for hanging plates, including a housing. An ultrasonic cleaning chamber is installed on the inner wall of the housing for cleaning the hanging plates. A drying component is installed on the rotating cover of the housing to blow air onto the cleaned hanging plates to dry them. Two electric telescopic rods are installed on the housing, and adjustment components are installed at the output ends of the two electric telescopic rods to adjust the position between the hanging plates, promote the removal of corrosive substances, and facilitate rapid cleaning of corroded hanging plates.
[0006] In some embodiments, the adjusting assembly includes two connectors disposed on the electric telescopic rod, a connecting rod fixedly disposed between the two connectors, a plurality of sliding sleeves disposed on the connecting rod, and threaded heads threaded on the outer walls of the plurality of sliding sleeves for fixing the sliding sleeves. Threaded gears are rotatably disposed at the lower ends of the plurality of sliding sleeves, and trays are disposed at the lower ends of the plurality of threaded gears. The trays are provided with a plurality of fixing blocks for separating the hanging plates to facilitate subsequent cleaning.
[0007] In some embodiments, a motor is provided on the connecting rod, and a rotating rod is connected to the output end of the motor. A plurality of threaded gears are sleeved on the rotating rod, and the threaded gears mesh with corresponding threaded gears. A plurality of limiting blocks for limiting the threaded gears are provided on the rotating rod, and each of the limiting blocks is threaded with a fixing pin.
[0008] In some embodiments, the drying assembly includes a fixed frame disposed on the rotating cover of the outer casing, a heater disposed on the inner wall of the fixed frame, and a fan disposed on the outer wall of the fixed frame. The hot air generated by the heater is pumped to the lower end by the fan, which can promote the dehydration and drying of the hanging sheets.
[0009] In some embodiments, a storage tank is provided at the front end of the housing, and multiple flow valves are provided between the storage tank and the ultrasonic cleaning tank to control the amount of cleaning agent added.
[0010] In some embodiments, a water inlet pipe is provided through the upper end of one side wall of the housing, and a solenoid valve is provided through the lower end of one side wall of the housing, with the input end of the solenoid valve extending into the interior of the ultrasonic cleaning chamber.
[0011] In some embodiments, a controller is fixedly installed at the upper end of the housing, and the controller is electrically connected to the electric telescopic rod, motor, flow valve, ultrasonic cleaning box, solenoid valve, fan, and heater.
[0012] This utility model has at least the following beneficial effects:
[0013] By setting a tray and a fixed block at the lower end of the sliding sleeve, and using a motor to drive the rotating rod to rotate, the first threaded gear drives the second threaded gear to rotate, thereby driving the tray at the lower end to rotate. Through the collision between the hanging strips and the cleaning agent, and the combination of the tray and the hanging strips, a vortex can be generated. Under the attraction of the vortex, the corrosion can be accelerated to fall off, thus making the cleaning more efficient. At the same time, after the hanging strips are cleaned, the rotation of the tray, under the action of centrifugal force, can throw out water droplets. In addition, under the action of the drying structure, the moisture on the surface of the hanging strips can be quickly removed, thus making the cleaning efficiency even higher. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure in Embodiment 1 of this utility model;
[0015] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the half-section structure of this utility model;
[0017] Figure 4This is a schematic diagram of the drying component structure of this utility model;
[0018] Figure 5 for Figure 2 Enlarged view of point B in the middle;
[0019] Figure 6 This is a schematic diagram of the ultrasonic cleaning box structure of this utility model;
[0020] Figure 7 This is a schematic diagram of the sliding sleeve structure of this utility model;
[0021] Figure 8 This is a schematic diagram of the threaded gear structure of this utility model;
[0022] Figure 9 This is a schematic diagram of the storage slot structure of this utility model;
[0023] Figure 10 for Figure 2 Enlarged view of point A in the middle;
[0024] Figure 11 This is a partial structural diagram of Embodiment 2 of the present invention;
[0025] In the diagram: 1. Outer shell; 2. Drying assembly; 3. Adjustment assembly; 4. Tray; 5. Controller; 6. Storage tank; 7. Electric telescopic rod; 8. Connecting rod; 9. Motor; 10. Fixing block; 11. Rotating rod; 12. Connector; 13. Flow valve; 14. Ultrasonic cleaning box; 15. Water inlet pipe; 16. Solenoid valve; 17. Fan; 18. Heater; 19. Fixing frame; 20. Sliding sleeve; 21. Threaded head; 22. Limiting block; 23. Threaded gear one; 24. Threaded gear two; 25. Semicircular ring one; 26. Semicircular ring two. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1: Please refer to Figure 1-10This utility model provides a technical solution: a fully automatic cleaning device for hanging plates, including a shell 1, an ultrasonic cleaning chamber 14 is provided on the inner wall of the shell 1 for cleaning hanging plates, a drying component 2 is provided on the rotating cover of the shell 1, the drying component 2 is provided to blow air on the cleaned hanging plates to achieve drying, and two electric telescopic rods 7 are provided on the shell 1, the output end of the two electric telescopic rods 7 is provided with an adjustment component 3 for adjusting the position between the hanging plates, promoting the removal of corrosive substances, and facilitating the quick cleaning of corroded hanging plates.
[0028] The adjustment assembly 3 includes two connectors 12 mounted on the electric telescopic rod 7. A connecting rod 8 is fixedly mounted between the two connectors 12. Multiple sliding sleeves 20 are mounted on the connecting rod 8. Threaded heads 21 are threaded onto the outer walls of the multiple sliding sleeves 20 for fixing the sliding sleeves 20. Threaded gears 24 are rotatably mounted at the lower ends of the multiple sliding sleeves 20. A tray 4 is mounted at the lower end of the multiple threaded gears 24, and multiple fixing blocks 10 are mounted on the tray 4 to separate the hanging plates for easy cleaning later.
[0029] A motor 9 is installed on the connecting rod 8. The output end of the motor 9 is connected to a rotating rod 11. Multiple threaded gears 23 are sleeved on the rotating rod 11. The threaded gears 23 mesh with the corresponding threaded gears 24. Multiple limiting blocks 22 are installed on the rotating rod 11 to limit the threaded gears 23. Each limiting block 22 is threaded with a fixing pin.
[0030] The drying assembly 2 includes a fixed frame 19 mounted on the rotating cover of the outer casing 1. A heater 18 is mounted on the inner wall of the fixed frame 19, and a fan 17 is mounted on the outer wall of the fixed frame 19. The hot air generated by the heater 18 is pumped to the lower end by the fan 17, which can promote the dehydration and drying of the hanging sheets.
[0031] A storage tank 6 is provided at the front end of the outer shell 1. Multiple flow valves 13 are provided between the storage tank 6 and the ultrasonic cleaning box 14 to control the amount of cleaning agent added.
[0032] A water inlet pipe 15 is installed through the upper part of one side wall of the outer casing 1, and a solenoid valve 16 is installed through the lower part of one side wall of the outer casing 1. The input end of the solenoid valve 16 extends into the interior of the ultrasonic cleaning box 14.
[0033] A controller 5 is fixedly installed on the upper end of the outer casing 1. The controller 5 is electrically connected to the electric telescopic rod 7, the motor 9, the flow valve 13, the ultrasonic cleaning box 14, the solenoid valve 16, the fan 17, and the heater 18.
[0034] When cleaning the corroded plates, simply place multiple plates between the fixing blocks 10 on the tray 4. Then, use the controller 5 to drive the electric telescopic rod 7 to move the tray 4 downwards. Next, use the flow valve 13 to control the metering of the cleaning agent and pump water into the ultrasonic cleaning tank 14 through the water inlet pipe 15. After that, close the rotating cover and use the motor 9 to drive the rotating rod 11 to rotate. Under the action of the limit block 22, the threaded gear 1 23 drives the threaded gear 24 to rotate, which in turn drives the tray 4 to rotate, causing the plates to collide with the cleaning agent continuously, thereby promoting the removal of corrosion. After cleaning, the plates need to be dried. Under the action of the rotating tray 4, the centrifugal force can promote the removal of moisture from the surface of the plates. The hot air generated by the heater 18 is pumped by the fan 17 to quickly dry the plates, thereby greatly improving the cleaning efficiency.
[0035] Example 2: Please refer to Figure 11 This utility model provides a technical solution: Based on embodiment 1, this utility model provides another technical solution: the outer wall of the connecting rod 8 is provided with a semi-circular ring 25 and a semi-circular ring 26, and the semi-circular ring 25 and the semi-circular ring 26 are engaged with each other, adopting a splicable design, which makes it easier to install and disassemble, facilitates increasing the number of trays 4 according to the number of hanging pieces, and facilitates the later maintenance and replacement of trays 4.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A fully automatic cleaning device for pads, comprising a housing (1), characterized in that: The inner wall of the outer shell (1) is provided with an ultrasonic cleaning box (14) for cleaning the hanging plates. The rotating cover of the outer shell (1) is provided with a drying component (2). The drying component (2) is used to blow air on the cleaned hanging plates to achieve drying. The outer shell (1) is provided with two electric telescopic rods (7). The output end of the two electric telescopic rods (7) is provided with an adjustment component (3) for adjusting the position between the hanging plates, promoting the removal of corrosion products, and facilitating the quick cleaning of the corroded hanging plates.
2. The fully automatic cleaning and coating equipment according to claim 1, characterized in that: The adjustment component (3) includes two connectors (12) on the electric telescopic rod (7). A connecting rod (8) is fixed between the two connectors (12). Multiple sliding sleeves (20) are provided on the connecting rod (8). Threaded heads (21) are threaded on the outer walls of the multiple sliding sleeves (20) for fixing the sliding sleeves (20). Threaded gears (24) are rotatably provided at the lower ends of the multiple sliding sleeves (20). A tray (4) is provided at the lower end of the multiple threaded gears (24), and multiple fixing blocks (10) are provided on the tray (4) for separating the hanging plates to facilitate subsequent cleaning.
3. The fully automatic cleaning and coating equipment according to claim 2, characterized in that: A motor (9) is provided on the connecting rod (8). The output end of the motor (9) is connected to a rotating rod (11). Multiple threaded gears (23) are sleeved on the rotating rod (11). The threaded gears (23) mesh with the corresponding threaded gears (24). Multiple limiting blocks (22) for limiting the threaded gears (23) are provided on the rotating rod (11). Each of the multiple limiting blocks (22) is threaded with a fixing pin.
4. The fully automatic cleaning and coating equipment according to claim 1, characterized in that: The drying assembly (2) includes a fixed frame (19) set on the rotating cover of the outer shell (1). The inner wall of the fixed frame (19) is provided with a heater (18), and the outer wall of the fixed frame (19) is provided with a fan (17). The hot air generated by the heater (18) is pumped to the lower end by the fan (17), which can promote the dehydration and drying of the hanging sheets.
5. The fully automatic cleaning and coating equipment according to claim 1, characterized in that: The front end of the outer shell (1) is provided with a storage tank (6), and multiple flow valves (13) are provided between the storage tank (6) and the ultrasonic cleaning box (14) to control the amount of cleaning agent added.
6. The fully automatic cleaning and coating equipment according to claim 1, characterized in that: A water inlet pipe (15) is provided through the upper end of one side wall of the outer shell (1), and a solenoid valve (16) is provided through the lower end of one side wall of the outer shell (1). The input end of the solenoid valve (16) extends into the ultrasonic cleaning box (14).
7. The fully automatic cleaning and coating equipment according to claim 1, characterized in that: A controller (5) is fixedly installed on the upper end of the outer shell (1). The controller (5) is electrically connected to the electric telescopic rod (7), motor (9), flow valve (13), ultrasonic cleaning box (14), solenoid valve (16), fan (17), and heater (18).