Angle-adjustable wind power tower tube welding device
By designing an adjustable-angle wind turbine tower welding device, the problem of low production efficiency of wind turbine towers was solved, enabling efficient welding of towers of different specifications and improving production efficiency and quality.
Patent Information
- Application Number
- CN202423257530.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The production efficiency of wind turbine towers in existing technologies is relatively low, which affects the project implementation schedule.
Design an adjustable-angle wind turbine tower welding device, including a support platform, a fixed roller support frame, a movable roller support frame, a power component, and welding components. It achieves adaptive hoisting and automatic welding of towers of different specifications through sliding rails and transmission connections.
It improves the efficiency of wind turbine tower welding, adapts to the production needs of towers of different specifications, and ensures welding quality and efficiency.
Smart Images
Figure CN223819884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to offshore wind power equipment manufacturing equipment technical field, specifically, adjustable angle's wind power tower cylinder welding device. BACKGROUND
[0002] The continuous progress of offshore wind power technology makes the construction of large wind turbines and deep sea wind farms possible, providing higher energy output and lower electricity cost.
[0003] The tower cylinder, as the supporting structure of the entire wind power system, its manufacturing efficiency greatly affects the implementation of the entire project. Through the development of related manufacturing tools, the production efficiency of the tower cylinder can be greatly improved to ensure the smooth progress of the project. The wind power tower cylinder production efficiency in the prior art is low. UTILITY MODEL CONTENT
[0004] The utility model aims at providing an adjustable angle wind power tower cylinder welding device to alleviate the technical problem of low wind power tower cylinder production efficiency in the prior art.
[0005] In the first aspect, the utility model embodiment provides an adjustable angle wind power tower cylinder welding device, which comprises a support platform, a fixed roller support frame, a movable roller support frame, a power component and a welding component.
[0006] The support platform has a sliding rail, the fixed roller support frame is fixedly arranged on the sliding rail, and the movable roller support frame is movably arranged on the sliding rail.
[0007] The fixed roller support frame and the movable roller support frame are both provided with transmission rollers, the power component is arranged on the support platform, and the power component is in transmission connection with the transmission rollers on the fixed roller support frame.
[0008] The welding component is arranged on the support platform.
[0009] In combination with the first aspect, the utility model embodiment provides a possible implementation manner of the first aspect, wherein the number of the support platforms is two, and the sliding rail is arranged on each support platform.
[0010] In combination with the first aspect, the utility model embodiment provides a possible implementation manner of the first aspect, wherein the fixed roller support frame and the movable roller support frame are arranged on each sliding rail.
[0011] In combination with the first aspect, the utility model embodiment provides a possible implementation manner of the first aspect, wherein a movable bracket is arranged between the two support platforms, and the welding component is slidably arranged on the movable bracket.
[0012] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the welding member comprises a welding base and a welding arm.
[0013] The welding base is slidably arranged on the moving bracket, and the welding arm is pivotally connected to the welding base.
[0014] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the welding arm is a telescopic rod.
[0015] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the moving bracket is provided with a welding moving guide groove for sliding of the welding member.
[0016] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the moving bracket is provided with a welding moving guide rail for sliding of the welding member.
[0017] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the power member comprises a transmission motor and a transmission belt.
[0018] The transmission motor is fixedly arranged on the support platform, and the transmission motor is in transmission connection with the transmission roller on the fixed roller support frame through the transmission belt.
[0019] With reference to the first aspect, the utility model embodiment provides a possible implementation of the first aspect, wherein the transmission motor is arranged on each of the support platforms.
[0020] Advantages:
[0021] The utility model provides a kind of angle-adjustable wind power tower cylinder welding device, including support platform, fixed roller support frame, moving roller support frame, power member and welding member;Support platform has sliding track, fixed roller support frame is fixedly arranged on sliding track, moving roller support frame is movably arranged on sliding track;Fixed roller support frame and moving roller support frame both are provided with transmission roller, power member is arranged on support platform, and power member is in transmission connection with the transmission roller on fixed roller support frame;Welding member is arranged on support platform.
[0022] Specifically, when the wind power tower drum is welded, the workers hoist two sections of the wind power tower drum onto the fixed roller support frame and the movable roller support frame, in the hoisting process, the workers can move and adjust the movable roller support frame on the support platform according to the size of the wind power tower drum, so that the fixed roller support frame and the movable roller support frame can adapt to wind power tower drums of different specifications and sizes, and then in the subsequent welding process, the power member works to drive the transmission roller on the fixed roller support frame to rotate, so that the two sections of the wind power tower drum rotate on the fixed roller support frame and the movable roller support frame, and then the welding member automatically welds the gap between the two sections of the wind power tower drum, improving the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the following specific embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0024] Figure 1 The structure schematic diagram of the adjustable angle wind power tower drum welding device provided by the embodiment of the present application in use.
[0025] Icon:
[0026] 100 - support platform; 110 - sliding rail; 120 - moving bracket; 121 - welding moving guide groove;
[0027] 200 - fixed roller support frame; 210 - transmission roller;
[0028] 300 - movable roller support frame;
[0029] 400 - power member; 410 - transmission motor; 420 - transmission belt;
[0030] 500 - welding member; 510 - welding base; 520 - welding arm;
[0031] 600 - wind power tower drum; 610 - weld. DETAILED DESCRIPTION
[0032] The technical solutions of the present application will be described in detail below with reference to the drawings. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0036] The present invention will now be described in further detail with reference to specific embodiments and accompanying drawings.
[0037] See Figure 1 As shown, this embodiment provides an adjustable-angle wind turbine tower welding device, including a support platform 100, a fixed roller support frame 200, a movable roller support frame 300, a power component 400, and a welded component 500. The support platform 100 has a sliding track 110, the fixed roller support frame 200 is fixedly mounted on the sliding track 110, and the movable roller support frame 300 is movably mounted on the sliding track 110. Both the fixed roller support frame 200 and the movable roller support frame 300 are provided with transmission rollers 210. The power component 400 is mounted on the support platform 100 and is connected to the transmission rollers 210 on the fixed roller support frame 200. The welded component 500 is mounted on the support platform 100.
[0038] Specifically, during the welding of the wind turbine tower 600, workers hoist two sections of the wind turbine tower 600 onto both the fixed roller support frame 200 and the movable roller support frame 300. During the hoisting process, workers can adjust the movable roller support frame 300 on the support platform 100 according to the size of the wind turbine tower 600, so that both the fixed roller support frame 200 and the movable roller support frame 300 can accommodate wind turbine towers 600 of different sizes. Then, during the subsequent welding process, the power component 400 drives the transmission roller 210 on the fixed roller support frame 200 to rotate, thereby causing the two sections of the wind turbine tower 600 to rotate on both the fixed roller support frame 200 and the movable roller support frame 300. Then, the welding component 500 automatically welds the gap between the two sections of the wind turbine tower 600, improving work efficiency.
[0039] See Figure 1 As shown, in the optional scheme of this embodiment, there are two support platforms 100, and each support platform 100 is provided with a sliding track 110.
[0040] Each sliding track 110 is equipped with a fixed roller support frame 200 and a movable roller support frame 300.
[0041] Specifically, each support platform 100 is equipped with a sliding track 110, and each sliding track 110 is equipped with a fixed roller support frame 200 and a movable roller support frame 300. Furthermore, the transmission rollers 210 on the fixed roller support frame 200 of each sliding track 110 are each equipped with their own power components 400.
[0042] See Figure 1 As shown, in an optional embodiment, a movable bracket 120 is provided between the two support platforms 100, and the welded part 500 is slidably mounted on the movable bracket 120.
[0043] Specifically, a movable bracket 120 is provided between the two support platforms 100. The movable bracket 120 can support the welded part 500 and allow the welded part 500 to slide on the movable bracket 120, so that the position of the welded part 500 can be aligned with the weld 610 between the two wind turbine tower sections 600.
[0044] See Figure 1 As shown, in an optional embodiment, the welding component 500 includes a welding base 510 and a welding arm 520; the welding base 510 is slidably disposed on the movable bracket 120, and the welding arm 520 is pivotally connected to the welding base 510.
[0045] The welding arm 520 uses a telescopic rod.
[0046] Specifically, the welding gun head of the welding machine is set on the welding arm 520, the welding base 510 can slide and adjust its position on the movable bracket 120, and the welding arm 520 can swing and extend relative to the welding base 510, thereby adjusting the position of the welding gun head in all directions so that the welding gun head can be aligned with the weld 610 between the two wind turbine tower sections 600.
[0047] See Figure 1 As shown, in an optional embodiment, the movable bracket 120 has a welding moving guide groove 121 for the welding part 500 to slide.
[0048] Alternatively, the movable bracket 120 may have a welding movable guide rail for the welding component 500 to slide on.
[0049] See Figure 1 As shown, in the optional embodiment, the power component 400 includes a drive motor 410 and a drive belt 420; the drive motor 410 is fixedly mounted on the support platform 100, and the drive motor 410 is connected to the drive roller 210 on the fixed roller support frame 200 via the drive belt 420.
[0050] Each support platform 100 is equipped with a drive motor 410.
[0051] Specifically, the operation of the drive motor 410 can drive the drive belt 420 to work, thereby causing the drive belt 420 to drive the drive roller 210 on the fixed roller support frame 200 to rotate. The rotation of the drive roller 210 on the fixed roller support frame 200 can drive the wind turbine tower 600 on it to rotate.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An adjustable-angle wind turbine tower welding device, characterized in that, include: Support platform (100), fixed roller support frame (200), movable roller support frame (300), power component (400) and welded component (500); The support platform (100) has a sliding rail (110), the fixed roller support frame (200) is fixedly mounted on the sliding rail (110), and the movable roller support frame (300) is movably mounted on the sliding rail (110). Both the fixed roller support frame (200) and the movable roller support frame (300) are provided with transmission rollers (210), and the power component (400) is provided on the support platform (100). The power component (400) is connected to the transmission rollers (210) on the fixed roller support frame (200). The welded component (500) is mounted on the support platform (100).
2. The adjustable-angle wind turbine tower welding device according to claim 1, characterized in that, There are two support platforms (100), and each support platform (100) is provided with a sliding track (110).
3. The adjustable-angle wind turbine tower welding device according to claim 2, characterized in that, Each of the sliding tracks (110) is provided with a fixed roller support frame (200) and a movable roller support frame (300).
4. The adjustable-angle wind turbine tower welding device according to claim 3, characterized in that, A movable bracket (120) is provided between the two support platforms (100), and the welded part (500) is slidably mounted on the movable bracket (120).
5. The adjustable-angle wind turbine tower welding device according to claim 4, characterized in that, The welded component (500) includes a welding base (510) and a welding arm (520); The welding base (510) is slidably mounted on the movable bracket (120), and the welding arm (520) is pivotally connected to the welding base (510).
6. The adjustable-angle wind turbine tower welding device according to claim 5, characterized in that, The welding arm (520) is a telescopic rod.
7. The adjustable-angle wind turbine tower welding device according to claim 4, characterized in that, The movable bracket (120) has a welding movement guide groove (121) for the welding component (500) to slide.
8. The adjustable-angle wind turbine tower welding device according to claim 4, characterized in that, The movable bracket (120) has a welding movable guide rail for the welding part (500) to slide.
9. The adjustable-angle wind turbine tower welding device according to any one of claims 1-8, characterized in that, The power component (400) includes a drive motor (410) and a drive belt (420); The drive motor (410) is fixedly mounted on the support platform (100), and the drive motor (410) is connected to the drive roller (210) on the fixed roller support frame (200) via the drive belt (420).
10. The adjustable-angle wind turbine tower welding device according to claim 9, characterized in that, Each of the support platforms (100) is equipped with a drive motor (410).