Quick-change clamp for welding oil damper component
By combining a 16° cone angle quick-change fixture structure with a follow-up rotary flange, the problem of long fixture replacement time during welding of hydraulic damper components is solved, thereby improving production efficiency and welding quality.
Patent Information
- Application Number
- CN202423302186.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
When welding hydraulic shock absorber components for existing rail vehicles, the production of multiple varieties leads to long fixture change times, affecting production efficiency, and the high symmetry requirement is difficult to guarantee.
It adopts a quick-change fixture structure with a 16° cone angle, and realizes the quick change of different fixtures and welding rotation positioning through the connection of tension screw. The cooperation of follow-up rotary flange and bearing ensures positioning accuracy and stability.
This resulted in a 30% reduction in fixture change time, a significant improvement in the symmetry and parallelism of the welded products, increased welding clamping efficiency, and a 30% increase in production efficiency.
Smart Images

Figure CN223819990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rail vehicle oil pressure damper technical field especially relates to a kind of oil pressure damper component welding quick-change fixture. BACKGROUND
[0002] Currently, rail vehicle oil pressure damper is very high to the symmetry requirement of component welding;Specifically, it usually requires that the symmetry after component welding is not more than 0.5mm;While it presents the production characteristics of small batch and multiple varieties.
[0003] In prior art, welding mode mostly adopts the mode of chucking of rotary chuck, when welding component is replaced, suitable chuck needs to be replaced, and the installation and positioning of chuck are stopper positioning, table detection needs to be carried out each time when chuck is replaced, so replacement time is longer.
[0004] That is, when existing oil pressure damper component is welded, more time is spent on installation and adjustment of fixture when multiple varieties are produced, so as to affect production efficiency. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of oil pressure damper component welding quick-change fixture, which can quickly complete the replacement of welding fixture, and positioning is reliable, so as to effectively improve production efficiency.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] A kind of oil pressure damper component welding quick-change fixture, comprising: support seat, the support seat is provided with linear guide rail, and the linear guide rail is connected with follow-up fixture;
[0008] The follow-up fixture includes: mounting seat, the mounting seat is provided with clamping cylinder, and the clamping cylinder is used as the power source of fixture seat movement, and provides clamping force when welding, to use welding equipment to weld;
[0009] The follow-up fixture further includes: fixture body, the fixture body is equipped with follow-up rotary flange;The follow-up rotary flange is installed with quick-change taper fixture, and the quick-change taper fixture is used to realize the replacement and welding rotation requirement of different welding fixtures;The quick-change taper fixture adopts 16 ° taper angle positioning with the follow-up rotary flange fast positioning, and is connected by tensioning screw.
[0010] In practical application, the follow-up rotary flange is installed on the fixture body by bearing.
[0011] Among them, the inside of the follow-up rotary flange has 16 ° taper hole, the quick-change taper fixture is connected with the taper hole of the follow-up rotary flange through 16 ° taper surface, and the contact area is not less than 75%.
[0012] Specifically, the quick-change taper clamp comprises a taper clamp body, an upper pressing plate is connected to the upper part of the taper clamp body through a fixing plate, and a lower base plate is connected to the lower part of the taper clamp body.
[0013] Further, the clamp body is provided with a positioning cylinder, and the positioning cylinder is connected with the follow-up rotary flange through a positioning pin.
[0014] Compared with the prior art, the oil pressure damper component welding quick-change clamp has the following advantages:
[0015] The oil pressure damper component welding quick-change clamp provided by the utility model can replace different clamps by only loosening the tensioning screw rod, and then the taper clamp can be removed and other clamps can be quickly replaced, and the replacement can be completed by only fastening the tensioning screw rod after replacement; in other words, the oil pressure damper component welding quick-change clamp provided by the utility model adopts a 16° taper angle quick-change clamp structure, and the positioning mode is fixed through the tensioning screw rod, so that the clamp does not need to be repeatedly checked after installation, the production efficiency can be effectively improved by 30%, and the symmetry of the welded component is also significantly improved; that is, the damper welding can be performed after installation, the welding clamping efficiency is greatly improved, the symmetry and parallelism of the welded product are improved due to the reasonable taper structure. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model provides a structure schematic diagram of the oil pressure damper component welding quick-change clamp;
[0017] Figure 2 The utility model provides an explosion structure schematic diagram of the oil pressure damatter component welding quick-change clamp;
[0018] Figure 3 The utility model provides an explosion structure schematic diagram of the quick-change taper clamp in the oil pressure damper component welding quick-change clamp;
[0019] Figure 4 The utility model provides a section structure schematic diagram of the oil pressure damper component welding quick-change clamp.
[0020] REFERENCE SIGNS:
[0021] 1-supporting seat;2-linear guide rail;3-mounting seat;4-clamping cylinder;5-clamp seat;6-clamp body;7-follow-up rotary flange;71-bearing;8-quick-change taper clamp;81-taper clamp body;82-fixing plate;83-upper pressing plate;84-lower base plate;9-tensioning screw rod;10-positioning cylinder;101-positioning pin;A-waiting welding component. DETAILED DESCRIPTION
[0022] For ease of understanding, the quick-change welding fixture for hydraulic damper components provided in the embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] This utility model embodiment provides a quick-change fixture for welding hydraulic vibration damper components, such as... Figures 1-4 As shown, it includes: a support base 1, the support base 1 is provided with a linear guide rail 2, and the linear guide rail 2 is connected to a follower clamp;
[0024] The follow-up fixture includes: a mounting base 3, which is equipped with a clamping cylinder 4. The clamping cylinder 4 serves as a power source for moving the fixture base 5 and provides clamping force during welding so that welding equipment can be used for welding.
[0025] The follower fixture also includes: a fixture body 6, which is equipped with a follower rotary flange 7; the follower rotary flange 7 is equipped with a quick-change tapered fixture 8, which is used to realize the replacement of different welding fixtures and welding rotation requirements; the quick-change tapered fixture 8 adopts 16° tapered angle positioning and quick positioning with the follower rotary flange 7, and is connected by a tensioning screw 9.
[0026] Compared with the prior art, the quick-change welding fixture for hydraulic shock absorber components described in this embodiment of the invention has the following advantages:
[0027] In the quick-change fixture for welding hydraulic damper components provided in this embodiment of the invention, the replacement of different fixtures is achieved simply by loosening the tightening screw to remove the tapered fixture and quickly replace it with other fixtures. After replacement, only tightening the tightening screw is required to complete the replacement. In other words, the quick-change fixture for welding hydraulic damper components provided in this embodiment of the invention adopts a quick-change fixture structure with a 16° tapered angle. By fixing it with the tightening screw, this positioning method eliminates the need for repeated fixture checks after installation, effectively improving production efficiency by 30%. The symmetry of the welded components is also significantly improved. That is, after installation, the damper weld can be performed, greatly improving the welding clamping efficiency. Due to the reasonable tapered structure, the symmetry and parallelism of the welded products are also improved.
[0028] In practical applications, such as Figures 1-4 As shown, the aforementioned follower rotary flange 7 can be mounted on the fixture body 6 via bearing 71.
[0029] Among them, such as Figures 1-4 As shown, the interior of the aforementioned follower rotary flange 7 has a 16° tapered hole. The quick-change tapered clamp 8 is connected to the tapered hole of the follower rotary flange 7 through the 16° tapered surface, and the contact area is not less than 75%. Therefore, based on the characteristics of the tapered connection, its centering characteristics and supporting force make the tapered connection stable and reliable, and the connection accuracy can be guaranteed without additional testing.
[0030] Specifically, as shown in Figures 1-4 The quick-change taper clamp 8 can include a taper clamp body 81, an upper pressing plate 83 connected to the upper part of the taper clamp body 81 through a fixing plate 82, and a lower base plate 84 connected to the lower part of the taper clamp body 81, so that the quick change of the clamp greatly improves the replacement efficiency of the clamp when welding different products.
[0031] Further, as shown in Figures 1-4 The clamp body 6 can be equipped with a positioning cylinder 10, and the positioning cylinder 10 can be connected with the follow-up rotary flange 7 through a positioning pin 101.
[0032] The use process of the oil pressure shock absorber part welding quick-change clamp provided by the embodiment of the utility model will be described in detail below with the help of the drawings:
[0033] When the part is initially clamped and positioned, the connecting ring is placed on the lower connecting plate and positioned through the V-shaped block, and then the upper pressing plate fixes the part. Since the taper is accurately positioned concentrically and symmetrically, the part is clamped after installation, and the part can be welded.
[0034] The quick-change clamp connects the clamp with the follow-up rotary flange through the principle of taper, realizes the quick and accurate positioning method on the welding clamp structure, can be repeatedly disassembled, does not cause great reduction of precision, and greatly improves the production efficiency and quality.
[0035] The above is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. An oil pressure damper component welding quick change clamp characterized by, Comprise: Support seat, the support seat is provided with linear guide rail, and the linear guide rail is connected with follow-up clamp; The follow-up clamp comprises: a mounting seat provided with a clamping cylinder, and the clamping cylinder is used as a power source for moving the clamp seat and provides clamping force during welding to use welding equipment for welding; The follow-up clamp further comprises: a clamp body assembled with a follow-up rotary flange; The follow-up rotary flange is provided with a quick-change taper clamp, and the quick-change taper clamp is used to realize the replacement of different welding clamps and the welding rotation requirement; The quick-change taper clamp is positioned with the follow-up rotary flange quickly by using a 16° taper angle, and is connected through a tensioning screw.
2. The hydraulic shock absorber component welding quick change clamp according to claim 1, characterized in that, The follow-up rotary flange is installed on the clamp body through a bearing.
3. The hydraulic shock absorber component welding quick change clamp of claim 1, wherein, The follow-up rotary flange has a 16° taper hole inside, the quick-change taper clamp is connected with the taper hole of the follow-up rotary flange through a 16° taper surface, and the contact area is not less than 75%.
4. The hydraulic shock absorber component welding quick change clamp of claim 1, wherein, The quick-change taper clamp comprises: a taper clamp body, an upper pressing plate connected to the upper part of the taper clamp body through a fixing plate, and a lower backing plate connected to the lower part of the taper clamp body.
5. The hydraulic shock absorber component welding quick-change clamp according to any one of claims 1 to 4, characterized in that, The clamp body is provided with a positioning cylinder connected with the follow-up rotary flange through a positioning pin.