Proportioning and stirring system for producing PVC cable particle raw materials

By designing a system that includes a control cabinet, raw material proportioning equipment, and mixing equipment, precise proportioning and efficient mixing of PVC cable granule raw materials were achieved, solving the problem of low efficiency in existing technologies and improving production efficiency and mixing uniformity.

CN223820857UActive Publication Date: 2026-01-23JIANGSU LIANCHENG ENVIRONMENTAL PROTECTION NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423259943.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-23
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the existing PVC cable granule raw material production process, the raw material ratio efficiency is low, and it is difficult to achieve precise and efficient mixing.

Method used

A system comprising a control cabinet, raw material proportioning equipment, and mixing equipment was designed. Through the coordinated operation of a horizontal conveying mechanism, a cleaning mechanism, a discharging mechanism, and a mixing mechanism, the system achieves quantitative conveying, cleaning, and mixing of raw materials, and uses the control cabinet for precise control.

Benefits of technology

This improves the accuracy of raw material proportions and production efficiency, ensures uniform mixing each time, and reduces the impact between different batches.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a proportioning and stirring system for producing PVC (polyvinyl chloride) cable particle raw materials. The proportioning and stirring system comprises a control cabinet, raw material proportioning equipment and stirring and mixing equipment, the raw material proportioning equipment comprises a horizontal conveying mechanism, a cleaning mechanism, a discharging mechanism and a plurality of conveying mechanisms; the stirring and mixing equipment comprises a stirring mechanism and a releasing mechanism. According to the proportioning and stirring system, the conveying mechanisms are used for conveying raw materials, so that the conveying mechanisms are respectively driven and controlled according to proportioning requirements, and the proportioning of various raw materials is realized; the horizontal conveying mechanism is used for receiving the raw materials conveyed by the conveying mechanisms, so that the raw materials are conveyed to the stirring mechanism in batches, mutual influence between different batches is prevented, and the accuracy of batching and stirring each time is guaranteed; and residual raw materials on the horizontal conveying mechanism can be swept through the sweeping mechanism, and the matching accuracy of the raw materials of each batch is guaranteed.
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Description

Technical Field

[0001] This utility model relates to a PVC cable granule raw material production system, and more particularly to a proportioning and mixing system for producing PVC cable granule raw materials. Background Technology

[0002] Currently, the production process of PVC cable granules requires the proportioning of various raw materials and the thorough mixing of these proportions. Existing methods involve manually weighing and proportioning the materials, which is inefficient. The manually proportioned materials are then added to a vertical mixing drum for further mixing. Therefore, it is necessary to design a proportioning and mixing system for producing PVC cable granules that can be set to the required proportions, thereby improving the production efficiency of PVC cable granules. Utility Model Content

[0003] Purpose of the utility model: To provide a mixing system for producing PVC cable granules, which can be set according to the required ratio to improve production efficiency.

[0004] Technical Solution: The proportioning and mixing system for producing PVC cable granules described in this utility model includes a control cabinet, a raw material proportioning device, and a mixing device. The raw material proportioning device includes a horizontal conveying mechanism, a cleaning mechanism, a discharging mechanism, and multiple conveying mechanisms. The mixing device includes a mixing mechanism and a releasing mechanism. Each conveying mechanism is connected to the horizontal conveying mechanism, receiving various raw materials and quantitatively conveying them into the horizontal conveying mechanism. The horizontal conveying mechanism receives the raw materials conveyed by each conveying mechanism and horizontally conveys them to the discharging mechanism. The cleaning mechanism is installed on the unloading side of the horizontal conveying mechanism to clean residual raw materials from the horizontal conveying mechanism and send them into the discharging mechanism. The discharging mechanism is connected to the mixing mechanism to release raw materials to the mixing mechanism for mixing. The releasing mechanism is connected to the unloading side of the mixing mechanism to release the mixed raw materials. The horizontal conveying mechanism, cleaning mechanism, discharging mechanism, conveying mechanism, mixing mechanism, and releasing mechanism are all driven and controlled by the control cabinet.

[0005] Furthermore, the horizontal conveying mechanism includes a strip conveying channel, a conveying drive motor, and a conveyor belt; the conveying mechanism includes a batching auger and a conical raw material barrel; the cleaning mechanism includes a cleaning motor and a cleaning shaft; the conical raw material barrels of each conveying mechanism are respectively fixedly installed on the feeding end of each batching auger, and a material leakage hole is provided at the bottom of the cone of the conical raw material barrel, which is connected to the batching auger; the discharging end of the batching auger extends backward and upward at an angle to the top of the strip conveying channel, and a discharging pipe connected to the strip conveying channel is provided below the discharging end; each conveying support roller is rotatably installed in the strip conveying channel, and each conveying support roller rotates synchronously through a rotating synchronous chain; the conveying drive motor is installed on the side of the strip conveying channel, and the conveying drive motor... The output shaft is installed opposite to the shaft end of one of the conveyor support rollers; the conveyor belt surrounds each conveyor support roller within the strip conveyor channel; each discharge pipe is located above the conveyor belt; a rectangular discharge channel is provided below the discharge side of the strip conveyor channel; a cleaning shaft is rotatably installed within the rectangular discharge channel, and the cleaning shaft is parallel to the conveyor support rollers; cleaning brushes for cleaning the underside of the conveyor belt are distributed on the cleaning shaft; a cleaning motor is installed on the side of the rectangular discharge channel, and the output shaft of the cleaning motor is installed opposite to the end of the cleaning shaft; a feeding mechanism is installed at the rectangular discharge channel for controlling the on / off state of the rectangular discharge channel; the conveyor drive motor, the feeding auger, and the cleaning motor are all driven and controlled by a control cabinet.

[0006] Furthermore, the feeding mechanism includes a conical funnel, a closed channel, a closed rectangular plate, and an electric telescopic rod; the conical funnel is installed at the lower opening of the feeding rectangular channel; the closed channel is installed at the lower funnel opening of the conical funnel; a strip-shaped insertion hole is provided on the side of the closed channel, and support grooves are provided on the inner walls of the two parallel sides of the closed channel; the closed rectangular plate is inserted into the strip-shaped insertion hole, and the side of the closed rectangular plate inserted into the closed channel is embedded in the two support grooves; the electric telescopic rod is installed on the side of the closed channel through a rod bracket, and the telescopic rod end of the electric telescopic rod is installed on the outer side of the closed rectangular plate, and the electric telescopic rod pushes the closed rectangular plate to close the closed channel; the electric telescopic rod is driven and controlled by the control cabinet.

[0007] Furthermore, the mixing mechanism includes a horizontal cylinder, a mixing motor, and a mixing shaft; the release mechanism includes a longitudinal conveying auger and a transverse lifting auger; the horizontal cylinder is longitudinally and horizontally installed on the right side of the strip conveying channel; the mixing shaft is longitudinally and rotatably installed inside the horizontal cylinder; the mixing motor is fixedly installed on the end face of the horizontal cylinder, and the output shaft of the mixing motor is connected to the end of the mixing shaft; four radial rods are arranged radially at both ends of the mixing shaft, and the four radial rods are located at four equal division points of the same circumference; a strip mixing plate is fixedly installed between two radial rods at corresponding longitudinal positions, and leakage holes are distributed on the strip mixing plate; the strip mixing plate is parallel to the mixing shaft, and one longitudinal side of the strip mixing plate is close to the inner wall of the horizontal cylinder, while the other longitudinal side is inclined towards the center of the horizontal cylinder; in the horizontal cylinder A strip-shaped discharge hole is longitudinally arranged on the lower side wall of the cylinder. A longitudinal conveying auger is installed longitudinally below the strip-shaped discharge hole, and the upper side wall of the longitudinal conveying auger is connected to the strip-shaped discharge hole through a rectangular connecting frame. The lower end of the transverse lifting auger is connected to the discharge port of the longitudinal conveying auger. The upper end of the transverse lifting auger extends upward at an incline, and a vertical discharge pipe is connected below the upper end. A discharge hose is connected to the lower end of the vertical discharge pipe. An inclined feeding channel connected to the interior is provided on the left side wall of the horizontal cylinder, and the inlet of the inclined feeding channel is located above the outlet of the discharge channel. A conical funnel is installed at the lower opening of the rectangular discharge channel. The lower end of the conical funnel is connected to the inlet of the inclined feeding channel. The stirring motor, the longitudinal conveying auger, and the transverse lifting auger are all driven and controlled by a control cabinet.

[0008] Furthermore, a side rectangular seat is installed on the side of the rectangular connecting frame, and a flat plate insertion hole is provided on the side rectangular seat; a rectangular sealing plate is inserted into the flat plate insertion hole; a side strip hole is provided at the connection between the rectangular connecting frame and the side rectangular seat, and the rectangular sealing plate is inserted into the rectangular connecting frame through the side strip hole to internally partition and seal the rectangular connecting frame; an inner support groove is provided on the inner frame of the rectangular connecting frame, and after the rectangular sealing plate is inserted into the rectangular connecting frame, its side is embedded in the corresponding inner support groove; a sealing motor is installed on the lower side of the side rectangular seat; a strip drive hole parallel to the output shaft of the sealing motor is provided on the lower side of the side rectangular seat; a side drive block extending out of the strip drive hole is provided on the lower side of the rectangular sealing plate, and a sealing drive threaded hole is provided on the side drive block; a sealing drive screw is mated to the output shaft of the sealing motor, and the sealing drive screw is threaded into the sealing drive threaded hole, and the sealing drive screw pushes the rectangular sealing plate into the rectangular connecting frame; the sealing motor is driven and controlled by the control cabinet.

[0009] Compared with the prior art, the advantages of this utility model are as follows: It utilizes various conveying mechanisms to transport raw materials, thereby enabling separate drive control of each conveying mechanism according to the required proportions, thus achieving the proportions of various raw materials; it utilizes a horizontal conveying mechanism to receive the raw materials transported by each conveying mechanism, thereby delivering raw materials to the mixing mechanism in batches, preventing mutual interference between different batches and ensuring the accuracy of each batch mixing; and it utilizes a cleaning mechanism to clean residual raw materials on the horizontal conveying mechanism, ensuring the accuracy of the raw material proportions for each batch. Attached Figure Description

[0010] Figure 1 This is a top view of the overall system structure of this utility model;

[0011] Figure 2 This is a top view of the raw material proportioning equipment of this utility model;

[0012] Figure 3 This is a schematic diagram of the raw material proportioning equipment of this utility model from the right side.

[0013] Figure 4 This is a partial cross-sectional view of the end of the strip conveying channel of this utility model;

[0014] Figure 5 This is a front view structural diagram of the mixing equipment of this utility model;

[0015] Figure 6 This is a top view of the mixing equipment of this utility model;

[0016] Figure 7 This is a schematic diagram of the circuit structure of this utility model. Detailed Implementation

[0017] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings, but the protection scope of this utility model is not limited to the described embodiments.

[0018] like Figure 1-7As shown, the proportioning and mixing system for producing PVC cable granules disclosed in this utility model includes: a control cabinet 4, a raw material proportioning device, and a mixing device; the raw material proportioning device includes a horizontal conveying mechanism, a cleaning mechanism, a discharging mechanism, and multiple conveying mechanisms; the mixing device includes a mixing mechanism and a releasing mechanism; each conveying mechanism is connected to the horizontal conveying mechanism, and each conveying mechanism receives various raw materials and quantitatively conveys each raw material into the horizontal conveying mechanism; the horizontal conveying mechanism receives the raw materials conveyed by each conveying mechanism and horizontally conveys the conveyed raw materials to the discharging mechanism; the cleaning mechanism is installed on the discharging side of the horizontal conveying mechanism to clean the residual raw materials on the horizontal conveying mechanism and send them into the discharging mechanism; the discharging mechanism is connected to the mixing mechanism to release raw materials to the mixing mechanism, and the mixing mechanism mixes and stirs the raw materials; the releasing mechanism is connected to the discharging side of the mixing mechanism to release the mixed raw materials; the horizontal conveying mechanism, cleaning mechanism, discharging mechanism, conveying mechanism, mixing mechanism, and releasing mechanism are all driven and controlled by the control cabinet 4.

[0019] Raw materials are transported by various conveying mechanisms, which are then driven and controlled separately according to the required proportions to achieve the appropriate proportions of various raw materials. A horizontal conveying mechanism receives the raw materials transported by each conveying mechanism and delivers them to the mixing mechanism in batches to prevent interference between different batches and ensure the accuracy of each batch mixing. A cleaning mechanism is used to clean the residual raw materials on the horizontal conveying mechanism, ensuring the accuracy of the raw material proportions for each batch.

[0020] Furthermore, the horizontal conveying mechanism includes a strip conveying channel 201, a conveying drive motor 209, and a conveyor belt 225; the conveying mechanism includes a batching auger 204 and a conical raw material barrel 203; the cleaning mechanism includes a cleaning motor 210 and a cleaning shaft 220; four conveying support columns 213 are vertically arranged below the strip conveying channel 201; the conical raw material barrels 203 of each conveying mechanism are respectively fixedly installed on the feeding end of each batching auger 204, and a material leakage hole 205 is provided at the bottom of the cone of the conical raw material barrel 203, which is connected to the batching auger 204; the batching auger At the feeding end of 204, an end support column 212 is vertically installed, and the lower end of each end support column 212 is vertically fixed to the end support plate 202; each batching auger 204 is parallel to each other, and a label rod 206 is vertically installed above the middle of the batching auger 204; a raw material name label 207 is installed on the label rod 206; the feeding end of the batching auger 204 extends backward and upward at an angle to the top of the strip conveyor channel 201, and a feeding pipe 224 connected to the strip conveyor channel 201 is installed below the feeding end; each conveyor is rotatably installed in the strip conveyor channel 201. A conveyor support roller 222 is provided, and each conveyor support roller 222 rotates synchronously via a rotating synchronous chain; a conveyor drive motor 209 is installed on the side of the strip conveyor channel 201, and the output shaft of the conveyor drive motor 209 is connected to the shaft head of one of the conveyor support rollers 222; a conveyor belt 225 surrounds each conveyor support roller 222 within the strip conveyor channel 201; each discharge pipe 224 is located above the conveyor belt 225; a discharge rectangular channel 214 is provided below the discharge side of the strip conveyor channel 201; a cleaning shaft 220 is rotatably installed on the discharge rectangular channel. Inside channel 214, the cleaning shaft 220 is parallel to the conveyor support roller 222; cleaning bristles 221 for cleaning the lower side of the conveyor belt 225 are distributed on the cleaning shaft 220; the cleaning motor 210 is installed on the side of the unloading rectangular channel 214, and the output shaft of the cleaning motor 210 is connected to the end of the cleaning shaft 220; the feeding mechanism is installed at the unloading rectangular channel 214 for controlling the on and off of the unloading rectangular channel 214; the conveyor drive motor 209, the feeding auger 204 and the cleaning motor 210 are all driven and controlled by the control cabinet 4. Each batching auger 204 is driven independently, and the control cabinet 4 can set the conveying time of each auger 204 according to the required proportions to complete the conveying of raw materials. This is convenient and quick to use. The label rod 206 and the raw material name label 207 make it easy for operators to pour raw materials into the corresponding conical raw material buckets 203. The cleaning mechanism can clean the raw materials stuck to the conveyor belt 225, which can prevent the raw materials from falling to the bottom of the strip conveyor channel 201 and ensure the accurate proportions of each batch of raw materials.

[0021] Furthermore, the feeding mechanism includes a conical funnel 215, a closed channel 216, a closed rectangular plate 218, and an electric telescopic rod 219; the conical funnel 215 is connected to the lower opening of the feeding rectangular channel 214; the closed channel 216 is connected to the lower funnel opening of the conical funnel 215; a strip-shaped insertion hole is provided on the side of the closed channel 216, and a support groove 217 is provided on the two parallel inner walls of the closed channel 216; the closed rectangular plate 218 is inserted into the strip-shaped insertion hole, and the side of the closed rectangular plate 218 inserted into the closed channel 216 is embedded in the two support grooves 217; the electric telescopic rod 219 is installed on the side of the closed channel 216 through a rod bracket, and the telescopic rod end of the electric telescopic rod 219 is installed on the outer side of the closed rectangular plate 218, and the electric telescopic rod 219 pushes the closed rectangular plate 218 to close the closed channel 216; the electric telescopic rod 219 is driven and controlled by the control cabinet 4. The closing mechanism can close the closed channel 216 when the auger motor 208 rotates and conveys, preventing raw materials from continuously spilling into the connected mixing device; the support groove 217 can guide and support the side of the closed rectangular plate 218 to ensure the sealing effect of the closed rectangular plate 218.

[0022] Furthermore, the stirring mechanism includes a horizontal cylinder 301, a stirring motor 332, and a stirring shaft 302; the release mechanism includes a longitudinal conveying auger 308 and a transverse lifting auger 315; the horizontal cylinder 301 is longitudinally mounted horizontally on the right side of the strip conveying channel 201, and four bottom columns 307 are vertically arranged on the lower outer wall of the horizontal cylinder 301; the stirring shaft 302 is longitudinally rotatably mounted inside the horizontal cylinder 301, and the stirring shaft 302 is coaxially arranged with the horizontal cylinder 301; the stirring motor 332 is fixedly mounted on the horizontal cylinder 301. On the end face of cylinder 301, the output shaft of stirring motor 332 is connected to the end of stirring shaft 302; four radial rods 303 are arranged radially at both ends of stirring shaft 302, and the four radial rods 303 are located at four equal division points of the same circumference; a strip stirring plate 304 is fixedly installed between two radial rods 303 at corresponding longitudinal positions, and leakage holes are distributed on the strip stirring plate 304; the strip stirring plate 304 is parallel to stirring shaft 302, and one longitudinal side of the strip stirring plate 304 is close to the horizontal cylinder. The inner wall of 301 has its other longitudinal side inclined towards the center of the horizontal cylinder 301; a strip-shaped feeding hole is longitudinally provided on the lower side wall of the horizontal cylinder 301, and a longitudinal conveying auger 308 is longitudinally installed below the strip-shaped feeding hole, with the upper side wall of the longitudinal conveying auger 308 connected to the strip-shaped feeding hole through a rectangular connecting frame 317; the lower end of the transverse lifting auger 315 is connected to the outlet of the longitudinal conveying auger 308; the upper end of the transverse lifting auger 315 extends upward at an incline, and a vertical discharge pipe 322 is connected below the upper end. A discharge hose 323 is connected to the lower end of the vertical discharge pipe 322; an inclined feeding channel 306 communicating with the interior is provided on the left side wall of the horizontal cylinder 301, and the inlet of the inclined feeding channel 306 is located above the outlet of the discharge channel; a conical funnel 215 is installed at the lower opening of the rectangular discharge channel 214; the lower end of the funnel 215 is connected to the inlet of the inclined feeding channel 306; the stirring motor 332, the longitudinal conveying auger 308, and the transverse lifting auger 315 are all driven and controlled by the control cabinet 4. Using the stirring shaft 302 and the strip stirring plate 304 installed longitudinally inside the horizontal cylinder 301, the raw materials can be stirred and agitated, resulting in uniform and thorough mixing; the material leakage holes distributed on the stirring plate 304 can be used to leak and scatter material during the stirring process, ensuring the mixing effect of the raw materials.

[0023] Furthermore, a weighing control box 319 is installed on the discharge vertical pipe 322, and a start button and a stop button are installed on the weighing control box 319; the start button and the stop button are electrically connected to the control cabinet 4, so as to facilitate temporary manual control by the operator.

[0024] Furthermore, a side rectangular seat 313 is installed on the side of the rectangular connecting frame 317, and a flat plate insertion hole 312 is provided on the side rectangular seat 313; a rectangular sealing plate 311 is inserted into the flat plate insertion hole 312; a side strip hole is provided at the connection between the rectangular connecting frame 317 and the side rectangular seat 313, and the rectangular sealing plate 311 is inserted into the rectangular connecting frame 317 through the side strip hole to internally partition and seal the rectangular connecting frame 317; an inner support groove 310 is provided on the inner side frame of the rectangular connecting frame 317, and after the rectangular sealing plate 311 is inserted into the rectangular connecting frame 317, its side is embedded into the corresponding side inner support groove. In section 310, a closed motor 314 is mounted on the lower side of a rectangular side seat 313. A strip-shaped drive hole parallel to the output shaft of the closed motor 314 is provided on the lower side of the rectangular side seat 313. A side drive block extending beyond the strip-shaped drive hole is provided on the lower side of a rectangular closed plate 311, and a closed drive threaded hole is provided on the side drive block. A closed drive screw is connected to the output shaft of the closed motor 314, and the closed drive screw is threaded into the closed drive threaded hole. The closed drive screw pushes the rectangular closed plate 311 into the rectangular connecting frame 317. The closed motor 314 is driven and controlled by the control cabinet 4. Using the closed motor 314, the closed drive screw, the side drive block, and the rectangular closed plate 311, the opening and closing of the rectangular connecting frame 317 can be controlled, preventing unevenly mixed raw materials from entering the longitudinal conveying auger 308 during stirring.

[0025] Furthermore, side inclined baffles 223 are provided on the inner wall of the strip conveyor channel 201, above both sides of the conveyor belt 225. The lower side of the side inclined baffles 223 is close to the upper side of the conveyor belt 225, used to close the gap between the long edge of the conveyor belt 225 and the inner side of the strip conveyor channel 201. The side inclined baffles 223 can prevent raw materials from leaking into the lower part of the strip conveyor channel 201, thus closing the gap between the long edge of the conveyor belt 225 and the inner side of the strip conveyor channel 201.

[0026] Furthermore, a reinforcing tie rod 316 is provided between the middle of the transverse lifting auger 315 and the outer wall of the horizontal cylinder 301, and a reinforcing connecting rod 305 is provided between adjacent radial rods 303 at the same end. The reinforcing tie rod 316 can enhance the structural strength of the transverse lifting auger 315; the reinforcing connecting rod 305 can enhance the structural strength of the radial rods 303.

[0027] Furthermore, the batching auger 204 is driven by the proportioning drive motor 208 through the auger chain, and the auger chain is located inside the chain guard 211; the longitudinal auger motor 309 of the longitudinal conveying auger 308 is set at the end of the longitudinal conveying auger and is used to drive the longitudinal conveying auger 308 to work; the transverse auger motor 318 of the transverse lifting auger 315 is fixedly installed on the upper end of the transverse lifting auger 315 and is used to drive the transverse lifting auger 315 to work; the electric telescopic rod 219 is driven to extend and retract by the telescopic drive motor.

[0028] The proportioning and mixing system for producing PVC cable granules disclosed in this utility model includes a control cabinet 4 equipped with a controller, a button panel, a display screen, a telescopic drive circuit, a cleaning drive circuit, a conveying drive circuit, a longitudinal drive circuit, a transverse drive circuit, a mixing drive circuit, a sealing drive circuit, and various proportioning drive circuits. The controller is electrically connected to the start button, stop button, button panel, telescopic drive circuit, cleaning drive circuit, conveying drive circuit, longitudinal drive circuit, transverse drive circuit, mixing drive circuit, sealing drive circuit, and various proportioning drive circuits. The telescopic drive circuit, cleaning drive circuit, conveying drive circuit, longitudinal drive circuit, transverse drive circuit, mixing drive circuit, sealing drive circuit, and proportioning drive circuit are respectively connected to the telescopic drive motor, cleaning motor 210, conveying drive motor 209, longitudinal auger motor 309, transverse auger motor 318, and mixing motor 33. 2. The enclosed motor 314 and each proportion drive motor 208 are electrically connected; the controller drives and controls the telescopic drive motor, sweeping motor 210, conveying drive motor 209, longitudinal auger motor 309, transverse auger motor 318, stirring motor 332, enclosed motor 314 and each proportion drive motor 208 respectively through the telescopic drive circuit, sweeping drive circuit, conveying drive circuit, longitudinal drive circuit, transverse drive circuit, stirring drive circuit, enclosed drive circuit and each proportion drive circuit; the telescopic drive motor, conveying drive motor 209, longitudinal auger motor 309, transverse auger motor 318, enclosed motor 314 and each proportion drive motor 208 all adopt existing stepper motors, which can achieve precise rotation control and meet the precise action requirements at each position; the controller adopts existing controller modules, such as PLC controller modules or ARM controller modules.

[0029] The proportioning and mixing system for producing PVC cable granules disclosed in this utility model includes the following steps during use:

[0030] When adding raw materials: the operator pours the various raw materials into the corresponding conical raw material bucket 203.

[0031] When coordinating and controlling raw material proportioning equipment and mixing equipment:

[0032] First, the system is initialized: the operator sets the mixing ratio value by using the button panel and display screen according to the mixing ratio and bagging requirements; in the initial state, the rectangular sealing plate 311 is closed on the rectangular connecting frame 317 to prevent unmixed materials from entering the longitudinal conveying auger 308.

[0033] The operator starts the system by pressing the start button on the control panel. When the system starts, the controller first controls the five ratio drive motors 208 to rotate according to the set ratio values ​​through five ratio drive circuits, so that the five raw materials are conveyed to the conveyor belt 225 for unloading according to different conveying times.

[0034] After all the proportioning drive motors 208 have finished working, the controller controls the electric telescopic rod 219 to open the closed rectangular plate 218, and then controls the conveying drive motor 209 and the cleaning motor 210 to rotate, thereby completing one feeding conveyor. After the feeding conveyor is completed, the controller controls the electric telescopic rod 219 to push the closed rectangular plate 218 to close, and then controls the five auger motors 208 to rotate, conveying the five raw materials to the conveyor belt 225 according to different conveying times to wait for the next feeding.

[0035] The mixing process includes: after the raw material proportioning equipment feeds the raw materials to be mixed into the horizontal cylinder 301 through the inclined feeding channel 306, the rectangular sealing plate 218 closes for 3 minutes by default, and the feeding ends. At this time, the controller drives the mixing motor 332 to rotate through the mixing drive circuit to mix the raw materials in the horizontal cylinder 301. After the set mixing time is completed, for example, 20 minutes, the controller controls the sealing motor 314 to pull the rectangular sealing plate 311 to open the rectangular connecting frame 317; then the controller drives the longitudinal drive circuit and the transverse drive circuit to mix the raw materials in the horizontal cylinder 301. The drive circuit drives the longitudinal auger motor 309 and the transverse auger motor 318 to rotate, discharging the mixed raw materials from the vertical discharge pipe 322 and the discharge hose 323. Once all the raw materials in the horizontal cylinder 301 have been discharged, one batch is completed. The controller then controls the sealing motor 314 to push the rectangular sealing plate 311 to close the cylinder. During use, the operator can also temporarily pause and start the longitudinal auger motor 309 and the transverse auger motor 318 using the start and stop buttons to meet temporary manual control needs.

[0036] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.

Claims

1. A mixing system for producing PVC cable granules, characterized in that: It includes a control cabinet (4), a raw material proportioning device and a mixing device; the raw material proportioning device includes a horizontal conveying mechanism, a cleaning mechanism, a discharging mechanism and multiple conveying mechanisms; the mixing device includes a mixing mechanism and a releasing mechanism; each conveying mechanism is connected to the horizontal conveying mechanism, and each conveying mechanism receives various raw materials and quantitatively conveys various raw materials into the horizontal conveying mechanism; the horizontal conveying mechanism receives the raw materials conveyed by each conveying mechanism and horizontally conveys the conveyed raw materials to the discharging mechanism; the cleaning mechanism is installed on the discharging side of the horizontal conveying mechanism and is used to clean the residual raw materials on the horizontal conveying mechanism into the discharging mechanism; the discharging mechanism is connected to the mixing mechanism and is used to release raw materials to the mixing mechanism, and the mixing mechanism mixes and stirs the raw materials; the releasing mechanism is connected to the discharging side of the mixing mechanism and is used to release the mixed raw materials; the horizontal conveying mechanism, the cleaning mechanism, the discharging mechanism, the conveying mechanism, the mixing mechanism and the releasing mechanism are all driven and controlled by the control cabinet (4).

2. The proportioning and mixing system for producing PVC cable granules according to claim 1, characterized in that: The horizontal conveying mechanism includes a strip conveying channel (201), a conveying drive motor (209), and a conveyor belt (225); the conveying mechanism includes a batching auger (204) and a conical raw material barrel (203); the cleaning mechanism includes a cleaning motor (210) and a cleaning shaft (220); the conical raw material barrels (203) of each conveying mechanism are respectively fixedly installed on the feeding end of each batching auger (204), and a material leakage hole (205) is provided at the bottom of the cone of the conical raw material barrel (203) to communicate with the batching auger (204); The feeding end of the auger (204) extends backward and upward at an angle to the top of the strip conveyor channel (201), and a feeding pipe (224) connected to the strip conveyor channel (201) is provided below the feeding end; each conveying support roller (222) is rotatably installed in the strip conveyor channel (201), and each conveying support roller (222) rotates synchronously through a rotating synchronous chain; the conveying drive motor (209) is installed on the side of the strip conveyor channel (201), and the output shaft of the conveying drive motor (209) is connected to one of the conveying supports. The shaft ends of the support rollers (222) are connected and installed together; the conveyor belt (225) surrounds each of the support rollers (222) arranged in the strip conveyor channel (201); each discharge pipe (224) is located above the conveyor belt (225); a discharge rectangular channel (214) is provided below the discharge side of the strip conveyor channel (201); the cleaning shaft (220) is rotatably installed in the discharge rectangular channel (214), and the cleaning shaft (220) is parallel to the support rollers (222); the cleaning shaft (220) is divided into sections. The cloth is equipped with cleaning brushes (221) for cleaning the underside of the conveyor belt (225); the cleaning motor (210) is installed on the side of the discharge rectangular channel (214), and the output shaft of the cleaning motor (210) is connected to the end of the cleaning shaft (220); the feeding mechanism is installed at the discharge rectangular channel (214) for controlling the opening and closing of the discharge rectangular channel (214); the conveying drive motor (209), the feeding auger (204) and the cleaning motor (210) are all driven and controlled by the control cabinet (4).

3. The proportioning and mixing system for producing PVC cable granules according to claim 2, characterized in that: The feeding mechanism includes a conical funnel (215), a closed channel (216), a closed rectangular plate (218), and an electric telescopic rod (219); the conical funnel (215) is installed at the lower opening of the feeding rectangular channel (214); the closed channel (216) is installed at the lower funnel opening of the conical funnel (215); a strip-shaped insertion hole is provided on the side of the closed channel (216), and a support groove (217) is provided on the inner walls of the two parallel sides of the closed channel (216); the closed rectangular plate (218) is inserted into... At the strip-shaped insertion hole, the side of the closed rectangular plate (218) inserted into the closed channel (216) is embedded in two support grooves (217); the electric telescopic rod (219) is installed on the side of the closed channel (216) through the rod bracket, and the telescopic rod end of the electric telescopic rod (219) is installed on the outer side of the closed rectangular plate (218), and the electric telescopic rod (219) pushes the closed rectangular plate (218) to close the closed channel (216); the electric telescopic rod (219) is driven and controlled by the control cabinet (4).

4. The proportioning and mixing system for producing PVC cable granules according to claim 2, characterized in that: The stirring mechanism includes a horizontal cylinder (301), a stirring motor (332), and a stirring shaft (302); the release mechanism includes a longitudinal conveying auger (308) and a transverse lifting auger (315); the horizontal cylinder (301) is longitudinally mounted horizontally on the right side of the strip conveying channel (201); the stirring shaft (302) is longitudinally rotatably mounted inside the horizontal cylinder (301); the stirring motor (332) is fixedly mounted on the end face of the horizontal cylinder (301), and the output shaft of the stirring motor (332) is connected to the end of the stirring shaft (302); during stirring... Four radial rods (303) are arranged radially at both ends of the mixing shaft (302), and the four radial rods (303) are located at the four equal division points of the same circumference; a strip-shaped stirring plate (304) is fixedly installed between two radial rods (303) at corresponding longitudinal positions, and material leakage holes are distributed on the strip-shaped stirring plate (304); the strip-shaped stirring plate (304) is parallel to the mixing shaft (302), and one longitudinal side of the strip-shaped stirring plate (304) is close to the inner wall of the horizontal cylinder (301), while the other longitudinal side is inclined towards the center of the horizontal cylinder (301). Inclined; a strip-shaped feeding hole is longitudinally provided on the lower side wall of the horizontal cylinder (301), and a longitudinal conveying auger (308) is longitudinally installed below the strip-shaped feeding hole, and the upper side wall of the longitudinal conveying auger (308) is connected to the strip-shaped feeding hole through a rectangular connecting frame (317); the lower end of the transverse lifting auger (315) is connected to the discharge port of the longitudinal conveying auger (308); the upper end of the transverse lifting auger (315) extends upward at an incline, and a discharge vertical pipe (322) is connected below the upper end; a connection is made to the lower end of the discharge vertical pipe (322). There is a discharge hose (323); an inclined feeding channel (306) connected to the interior is provided on the left side wall of the horizontal cylinder (301), and the inlet of the inclined feeding channel (306) is located above the outlet of the discharge channel; a conical funnel (215) is installed at the lower opening of the discharge rectangular channel (214); the lower end of the funnel (215) is connected to the inlet of the inclined feeding channel (306); the stirring motor (332), the longitudinal conveying auger (308) and the transverse lifting auger (315) are all driven and controlled by the control cabinet (4).

5. The proportioning and mixing system for producing PVC cable granules according to claim 2, characterized in that: A side rectangular seat (313) is installed on the side of the rectangular connecting frame (317), and a flat plate insertion hole (312) is provided on the side rectangular seat (313); a rectangular closing plate (311) is inserted into the flat plate insertion hole (312); a side strip hole is provided at the connection between the rectangular connecting frame (317) and the side rectangular seat (313), and the rectangular closing plate (311) is inserted into the rectangular connecting frame (317) through the side strip hole to enclose the rectangular connecting frame (317) internally; an inner support groove (310) is provided on the inner side frame of the rectangular connecting frame (317), and after the rectangular closing plate (311) is inserted into the rectangular connecting frame (317), its side is embedded into the corresponding side inner support groove. In the support groove (310); a closed motor (314) is installed on the lower side of the side rectangular seat (313); a strip-shaped drive hole parallel to the output shaft of the closed motor (314) is provided on the lower side of the side rectangular seat (313); a side drive block extending out of the strip-shaped drive hole is provided on the lower side of the rectangular closed plate (311), and a closed drive thread hole is provided on the side drive block; a closed drive screw is installed on the output shaft of the closed motor (314), and the closed drive screw is threaded and installed in the closed drive thread hole, and the closed drive screw pushes the rectangular closed plate (311) into the rectangular connecting frame (317); the closed motor (314) is driven and controlled by the control cabinet (4).