Quartz stone plate processing and film pasting device

By designing the placement seat, placement roller, unwinding mechanism, and cleaning mechanism of the quartz stone slab processing film application device, the problem of uneven film application caused by impurities on the stone slab surface in the existing technology has been solved, achieving a highly efficient film application effect.

CN223821118UActive Publication Date: 2026-01-23佛山市三水智鑫达机械设备有限公司
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Patent Information

Application Number
CN202423128256.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-23
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing quartz stone slab processing and film application equipment cannot effectively clean impurities from the stone slab surface during use, resulting in uneven film application and reduced film application effect.

Method used

A quartz stone slab processing and film application device was designed, including a placement seat, placement roller, unwinding mechanism, cleaning mechanism, and bonding mechanism. The device cleans impurities on the surface of the stone slab using a fan and cleaning pipe, and performs cleaning before film application. A vision sensor is used to control the coordinated operation of each mechanism.

Benefits of technology

This allows for the cleaning of impurities on the stone slab surface before applying the film, avoiding uneven application and improving the overall effect of the film application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of plate processing, and provides a quartz stone plate processing and film pasting device which comprises a placing seat assembled on a rack and used for placing a quartz stone plate, the mounting shell is fixedly mounted on the rack; the placing frame is arranged on the mounting shell, a placing roller used for placing a film is arranged on the placing frame, and an unwinding mechanism used for unwinding the film on the placing roller is arranged on the placing frame; the cleaning mechanism is arranged on the mounting shell and is used for cleaning impurities on the stone slabs; and the laminating mechanism is assembled on the mounting shell and is used for extruding and laminating the film on the stone slab. According to the quartz stone plate processing film pasting device provided by the scheme, film pasting operation can be performed on a stone plate, the surface of the stone plate can be cleaned before film pasting, the situation that a pasted film is uneven due to impurities is avoided, and the film pasting effect on the stone plate is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of sheet material processing technology, and in particular relates to a film-applying device for quartz stone sheet processing. Background Technology

[0002] When processing certain types of stone, such as quartz stone, marble, and slate, it is necessary to apply a protective film to protect the stone. Therefore, appropriate quartz stone slab processing and film application equipment is required.

[0003] However, some existing quartz stone slab processing and coating devices still have certain shortcomings in actual use. Their functions are relatively simple, and they cannot clean the surface of the stone slab before coating, which makes the surface of the stone slab prone to uneven coating due to impurities, thus reducing the coating effect on the stone slab. According to the patent document with authorization announcement number CN217436138U, a surface coating device for quartz stone slab production is disclosed, which also has the same problem in use. Utility Model Content

[0004] This utility model provides a quartz stone slab processing and film application device, which aims to solve the problem mentioned in the background art that the currently used quartz stone slab processing and film application devices cannot clean the surface of the stone slabs.

[0005] To solve the above problems, this utility model is implemented as follows: a quartz stone slab processing and film-applying device, comprising: a placement seat mounted on a frame for placing quartz stone slabs; a mounting shell fixedly mounted on the frame; a placement frame disposed on the mounting shell, the placement frame being provided with a placement roller for placing film, and the placement frame being provided with an unwinding mechanism for unwinding the film on the placement roller; a cleaning mechanism disposed on the mounting shell for cleaning impurities on the stone slabs; and an applicating mechanism mounted on the mounting shell for pressing and applicating the film onto the stone slabs.

[0006] Preferably, the unwinding mechanism includes: a motor fixedly mounted on the placement frame; and a mounting shaft rotatably mounted on the placement frame, one end of which is fixedly connected to the output shaft of the motor, and the mounting shaft is fixedly connected to the placement roller.

[0007] Preferably, the cleaning mechanism includes: a fan fixedly installed on the mounting housing; a connecting pipe fixedly installed on the mounting housing, the connecting pipe being connected to the air inlet end of the fan; and a cleaning pipe fixedly installed on the mounting housing, the cleaning pipe being connected to the connecting pipe, and the cleaning pipe having multiple collection ports.

[0008] Preferably, the mounting housing is provided with an adhesive application mechanism for applying adhesive to the stone slab. The adhesive application mechanism includes: a placement box fixedly installed on the mounting housing for placing adhesive; a feeding pump fixedly installed on the outer wall of one side of the placement box, the feeding end of the feeding pump being connected to the placement box; a flexible hose provided on the mounting housing, the flexible hose being connected to the discharge end of the feeding pump; and a first telescopic rod fixedly installed on the mounting housing, with an applicator fixedly installed on the output shaft of the first telescopic rod, the applicator being connected to the flexible hose.

[0009] Preferably, the bonding mechanism includes: a second telescopic rod fixedly mounted on the mounting housing, and a mounting frame fixedly mounted on the output shaft of the second telescopic rod; and a film-applying roller rotatably mounted on the mounting frame.

[0010] Preferably, the mounting housing is provided with a fixing mechanism for fixing the membrane, the fixing mechanism including: a guide frame fixedly installed on the mounting housing for guiding the membrane; a third telescopic rod fixedly installed on the mounting housing; and two fixing strips fixedly installed on the output shaft of the third telescopic rod and the guide frame respectively for fixing the membrane, the two fixing strips being compatible with each other.

[0011] Preferably, the mounting frame is provided with a cutting mechanism for cutting the film, the cutting mechanism including: a fourth telescopic rod fixedly mounted on the mounting frame; and a cutting blade fixedly mounted on the output shaft of the fourth telescopic rod.

[0012] Compared with related technologies, the quartz stone slab processing and film-applying device provided by this utility model has the following advantages:

[0013] Beneficial effects:

[0014] Compared with existing technologies, the quartz stone slab processing and film-applying device provided in this solution can perform film-applying operations on stone slabs, and can clean impurities on the surface of the stone slabs before applying the film, avoiding uneven film application caused by impurities and improving the film-applying effect on the stone slabs. Attached Figure Description

[0015] Figure 1 This is a front view structural schematic diagram of a quartz stone slab processing and film-applying device provided by this utility model;

[0016] Figure 2 This is a schematic diagram of the front sectional view of this utility model;

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0018] Figure 4 for Figure 2An enlarged structural diagram of part B shown in the figure;

[0019] Figure 5 This is a three-dimensional structural diagram of the placement frame, motor, mounting shaft, and placement roller in this utility model;

[0020] Figure 6 This is a three-dimensional structural diagram of the guide frame in this utility model.

[0021] Reference numerals: 1. Frame; 2. Placement seat; 3. Mounting shell; 4. Placement rack; 401. Motor; 402. Mounting shaft; 5. Placement roller; 6. Fan; 7. Connecting pipe; 8. Cleaning pipe; 9. Placement box; 10. Feeding pump; 11. Hose; 12. Coating rack; 13. First telescopic rod; 14. Second telescopic rod; 15. Mounting rack; 16. Film application roller; 17. Guide frame; 18. Third telescopic rod; 19. Fixing strip; 20. Fourth telescopic rod; 21. Cutting knife. Detailed Implementation

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0023] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0024] This utility model embodiment provides a device for applying film to quartz stone slabs, such as... Figure 1-6As shown, the quartz stone slab processing and film-applying device includes: a placement seat 2 mounted on a frame 1 for placing quartz stone slabs; a mounting shell 3 fixedly mounted on the frame 1; a placement frame 4 disposed on the mounting shell 3, the placement frame 4 being provided with a placement roller 5 for placing film, the placement frame 4 being provided with an unwinding mechanism for unwinding the film on the placement roller 5; a cleaning mechanism disposed on the mounting shell 3 for cleaning impurities on the stone slabs; and an applicating mechanism mounted on the mounting shell 3 for pressing and applicating the film onto the stone slabs.

[0025] In this embodiment, when applying a film to quartz stone slabs, the frame 1 is first equipped with an electric guide rail for reciprocating movement of the placement seat 2. Simultaneously, the placement seat 2 is equipped with suction cups for fixing the stone slabs. The suction cups are connected to a corresponding vacuum device. When applying the film, the stone slab is first fixed to the placement seat 2 by the suction cups. The controller then activates the electric guide rail to move the stone slab fixed on the placement seat 2 towards the mounting shell 3. During this movement, a cleaning mechanism is activated. When the stone slab moves below the cleaning mechanism, the cleaning mechanism removes impurities from the surface of the stone slab, thus keeping the surface clean and facilitating subsequent film application, preventing damage caused by… To address the issue of impurities causing uneven film application and improve the film application effect on stone slabs, a vision sensor is installed on the mounting housing 3. When the vision sensor detects that one end of the stone slab has moved below the placement roller 5, it sends a signal to the controller. The controller receives and recognizes the signal, then activates the laminating mechanism and the unwinding mechanism. The unwinding mechanism unwinds the film on the placement roller 5, and the laminating mechanism applies the film to the stone slab, thus completing the film application process. This entire device can perform film application on stone slabs and can clean impurities from the stone slab surface before application, preventing uneven film application caused by impurities and improving the film application effect on stone slabs.

[0026] In a further preferred embodiment of the present invention, the unwinding mechanism includes: a motor 401 fixedly mounted on the placement frame 4; and a mounting shaft 402 rotatably mounted on the placement frame 4, one end of the mounting shaft 402 being fixedly connected to the output shaft of the motor 401, and the mounting shaft 402 being fixedly connected to the placement roller 5.

[0027] In this embodiment, when using the unwinding mechanism, the motor 401 is started to drive the mounting shaft 402 to rotate, thereby driving the film on the placement roller 5 to rotate and unwind, so that the bonding mechanism can easily apply the unwound film to the stone slab.

[0028] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a fan 6 fixedly installed on the mounting shell 3; a connecting pipe 7 fixedly installed on the mounting shell 3, the connecting pipe 7 being connected to the air inlet end of the fan 6; and a cleaning pipe 8 fixedly installed on the mounting shell 3, the cleaning pipe 8 being connected to the connecting pipe 7, and the cleaning pipe 8 having multiple collection ports.

[0029] In this embodiment, when using the cleaning mechanism, the air outlet of the blower 6 is connected to the corresponding collection device. The blower 6 is started to create a negative pressure in the cleaning pipe 8. When the stone slab moves under the cleaning pipe 8, the impurities on the surface of the stone slab enter the connecting pipe 7 through the cleaning pipe 8, and are then discharged into the collection device connected to the air outlet of the blower 6. This keeps the surface of the stone slab clean, making it convenient for subsequent film application and avoiding uneven film application due to impurities, thus improving the effect of film application on the stone slab.

[0030] In a further preferred embodiment of this utility model, the mounting shell 3 is provided with an adhesive application mechanism for applying adhesive to the stone slab. The adhesive application mechanism includes: a placement box 9 fixedly installed on the mounting shell 3 for placing adhesive; a feeding pump 10 fixedly installed on one side of the outer wall of the placement box 9, the feeding end of the feeding pump 10 being connected to the placement box 9; a flexible hose 11 provided on the mounting shell 3, the flexible hose 11 being connected to the discharge end of the feeding pump 10; and a first telescopic rod 13 fixedly installed on the mounting shell 3, with an applicator 12 fixedly installed on the output shaft of the first telescopic rod 13, the applicator 12 being connected to the flexible hose 11.

[0031] In this embodiment, a vision sensor installed on the housing 3 detects that the stone slab has moved below the coating rack 12. The vision sensor sends a signal to the controller, which receives and recognizes the signal. Then, the controller activates the first telescopic rod 13 to move the coating rack 12 down to contact the surface of the stone slab. At the same time, the controller activates the feeding pump 10, and the glue in the placement box 9 enters the coating rack 12 through the hose 11. The glue is then applied to the stone slab by the brush on the coating rack 12, thus completing the glue application. When the vision sensor detects that the stone slab has moved away from below the coating rack 12, the controller shuts off the feeding pump 10 and resets the coating rack 12. At the same time, when the coated stone slab is reset to the leftmost end of the frame 1, the controller will not activate the coating mechanism. The operation of the coating mechanism can be set by the controller, which is prior art and will not be described in detail here.

[0032] In a further preferred embodiment of the present invention, the bonding mechanism includes: a second telescopic rod 14 fixedly mounted on the mounting shell 3, and a mounting frame 15 fixedly mounted on the output shaft of the second telescopic rod 14; and a film-applying roller 16 rotatably mounted on the mounting frame 15.

[0033] In this embodiment, after the gluing mechanism applies glue to the stone slab, when the vision sensor detects that the stone slab has moved below the placement roller 5, the controller activates the second telescopic rod 14 to move the film-applying roller 16 down a certain position (the downward movement distance can be set by the controller according to the thickness of the slab). At this time, the film on the placement roller 5 has a reserved unwinding length. As the stone slab moves, the reserved unwinding film covers the glued stone slab. Under the action of the vision sensor, the controller activates the unwinding mechanism to unwind the film on the placement roller 5. At the same time, the film-applying roller 16 contacts the top of the stone slab and squeezes the film. As the stone slab continues to move, the film-applying roller 16 squeezes and adheres the film to the glued stone slab, thereby completing the film-applying operation on the stone slab.

[0034] In a further preferred embodiment of the present invention, the mounting shell 3 is provided with a fixing mechanism for fixing the membrane. The fixing mechanism includes: a guide frame 17 fixedly mounted on the mounting shell 3 for guiding the membrane; a third telescopic rod 18 fixedly mounted on the mounting shell 3; and two fixing strips 19 fixedly mounted on the output shaft of the third telescopic rod 18 and the guide frame 17 respectively for fixing the membrane, wherein the two fixing strips 19 are adapted to each other.

[0035] In this embodiment, after the film is applied to the stone slab, when the vision sensor detects that the stone slab continues to move a certain distance to the right, the controller activates the third telescopic rod 18 to drive one of the fixing strips 19 to move down. Under the interaction of the two fixing strips 19, the film is fixed. Then the controller activates the cutting mechanism to cut the film, thereby completing the film application to the stone slab. Before the controller activates the unwinding mechanism to unwind the film on the placement roller 5, the controller will first activate the fixing mechanism to disengage the film before unwinding it.

[0036] In a further preferred embodiment of the present invention, the mounting frame 15 is provided with a cutting mechanism for cutting the film, the cutting mechanism including: a fourth telescopic rod 20 fixedly mounted on the mounting frame 15; and a cutting blade 21 fixedly mounted on the output shaft of the fourth telescopic rod 20.

[0037] In this embodiment, when using the cutting mechanism, the controller activates the fourth telescopic rod 20 to drive the cutting blade 21 to move down and cut the film.

[0038] In summary, compared with related technologies, this device can perform film application on stone slabs and can clean impurities on the stone slab surface before applying the film, avoiding uneven film application caused by impurities and improving the film application effect on stone slabs.

[0039] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A device for processing and applying film to quartz stone slabs, characterized in that, include: A mounting base for placing quartz stone slabs, mounted on a frame. Mounting housing that is fixedly installed on the rack; A placement frame is provided on the mounting housing, the placement frame is provided with a placement roller for placing the film, and the placement frame is provided with an unwinding mechanism for unwinding the film on the placement roller. A cleaning mechanism is provided on the mounting housing for cleaning impurities on the stone slabs. An adhesive mechanism mounted on the mounting housing for pressing and bonding the film onto the stone slab.

2. The quartz stone slab processing and film-applying device as described in claim 1, characterized in that, The unwinding mechanism includes: The motor is fixedly mounted on the placement frame; The mounting shaft is rotated and mounted on the placement frame. One end of the mounting shaft is fixedly connected to the output shaft of the motor, and the mounting shaft is fixedly connected to the placement roller.

3. The quartz stone slab processing and film-applying device as described in claim 1, characterized in that, The cleaning mechanism includes: A fan that is fixedly installed on the mounting housing; A connecting pipe is fixedly installed on the mounting housing, and the connecting pipe is connected to the air inlet end of the fan; A cleaning tube is fixedly installed on the mounting shell, the cleaning tube is connected to the connecting tube, and the cleaning tube has multiple collection ports.

4. The quartz stone slab processing and film application device as described in claim 1, characterized in that, The mounting housing is provided with an adhesive application mechanism for applying adhesive to the stone slab, the adhesive application mechanism comprising: A placement box for holding adhesive, which is fixedly installed on the mounting shell; A feeding pump is fixedly installed on the outer wall of one side of the placement box, and the feeding end of the feeding pump is connected to the placement box; A flexible hose is provided on the mounting housing, and the flexible hose is connected to the discharge end of the feeding pump; A first telescopic rod is fixedly installed on the mounting housing, and an applicator is fixedly installed on the output shaft of the first telescopic rod. The applicator is connected to the hose.

5. The quartz stone slab processing and film-applying device as described in claim 1, characterized in that, The bonding mechanism includes: A second telescopic rod is fixedly installed on the mounting housing, and a mounting bracket is fixedly installed on the output shaft of the second telescopic rod; Rotate the film-applying roller mounted on the mounting frame.

6. The quartz stone slab processing and film-applying device as described in claim 1, characterized in that, The mounting housing is provided with a fixing mechanism for fixing the membrane, the fixing mechanism including: A guide frame fixedly mounted on the mounting housing for guiding the membrane; A third telescopic rod is fixedly installed on the mounting housing; Two fixing strips are respectively fixedly installed on the output shaft of the third telescopic rod and the guide frame for fixing the membrane, and the two fixing strips are compatible with each other.

7. The quartz stone slab processing and film-applying device as described in claim 5, characterized in that, The mounting frame is equipped with a cutting mechanism for cutting the film, the cutting mechanism comprising: A fourth telescopic rod is fixedly installed on the mounting bracket; A cutting blade is fixedly installed on the output shaft of the fourth telescopic rod.

Citation Information

Patent Citations

  • Surface film coating device for quartz stone plate production

    CN217436138U