Edible fungus cultivation bag film pasting equipment
By designing a film-applying device for edible mushroom cultivation bags, the process of punching holes and applying film has been automated, solving the problems of high labor intensity and pollution in traditional methods, increasing the yield of edible mushrooms and reducing costs.
Patent Information
- Application Number
- CN202520288659.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-21
AI Technical Summary
The traditional method of puncturing holes in edible mushroom cultivation bags is labor-intensive and can easily allow moisture and dust to enter, affecting the growth and yield of edible mushrooms.
Design a film-applying device for edible mushroom cultivation bags. Through a mechanized punching and film-applying process, the device uses a guide component and an electric heating punch head to automate the punching process. The cultivation bags are then separated and cut into individual bags using a heat-melting separating and cutting component to prevent moisture and dust from entering.
The mechanized punching and film application of edible mushroom cultivation bags has been achieved, preventing moisture and dust from entering, increasing mushroom yield, and saving labor and economic costs.
Smart Images

Figure CN223821129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a film applicator, and more particularly to a film applicator for edible mushroom cultivation bags. Background Technology
[0002] During the cultivation of edible fungi, the fungi need to undergo aerobic respiration and inhale external air. The traditional solution is to manually poke several small holes in the oxygen supply bag, or poke a large hole and several small holes in the oxygen supply bag. However, this processing method not only requires a large number of workers, is labor-intensive, and is cumbersome, but also easily allows moisture to enter the oxygen supply bag in humid weather, affecting the normal growth of edible fungi. Poke large holes, on the other hand, allow moisture to enter the oxygen supply bag with the air. At the same time, dust and bacteria from the external environment, which can easily damage the edible fungi strain, can also easily enter the oxygen supply bag, resulting in a reduction in the yield of edible fungi. Utility Model Content
[0003] The purpose of this invention is to provide a film-applying device for edible mushroom cultivation bags, which can mechanize the punching of holes in edible mushroom cultivation bags and simultaneously apply film to the bags to prevent moisture and dust from entering.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a film-applying device for edible mushroom cultivation bags, comprising a left frame and a right frame, a film bag roll and a film-applying cloth roll, wherein the left frame is fixed to the right side of the right frame, and an extension frame is fixed above both the left and right frames; a first auxiliary frame is provided on the front side of the left and right frames, and a first fixed shaft is fixed on the first auxiliary frame; the film bag roll is sleeved on the first fixed shaft through a first bearing; a first film bag anti-sticking guide assembly and an opening assembly are arranged sequentially from front to back between the front ends of the left and right frames; a breathable cloth anti-sticking guide assembly, a film-applying cloth assembly, a second film bag anti-sticking guide assembly, a hot-melt separating assembly, a third film bag anti-sticking guide assembly, and a cutting assembly are arranged sequentially from front to back between the extension frames; a second auxiliary frame is provided on the left frame, and a second fixed shaft is fixed on the second auxiliary frame; the film-applying cloth roll is sleeved on the second fixed shaft through a second bearing.
[0005] Furthermore, the first film bag anti-sticking guide assembly includes a first rubber roller, a first roller, a second rubber roller, and a second roller. The first rubber roller is fixed to the side of the second rubber roller. The first roller and the second roller are located below the first rubber roller and the second rubber roller. The first roller is located to the side of the second roller. Multiple first steel rope loops are sleeved on the first rubber roller and the first roller. Multiple second steel rope loops are sleeved on the second rubber roller and the second roller. A first guide roller is provided on the front side of the first rubber roller. A first limiting roller is provided on the rear side of the second rubber roller. A third fixed shaft is fixed between the first limiting roller and the second rubber roller. A first long curtain is fixed on the third fixed shaft. A first gravity shaft is fixed at the bottom of the first long curtain. A second limiting roller is provided below the first guide roller. A first drive motor that drives the first rubber roller and the second rubber roller to rotate is provided on the side of the first limiting roller. A fixed plate is fixed on the side of the first drive motor. Elastic bands are fixed on both the front and rear ends of the fixed plate. A first fixed seat is fixed on the side of the first gravity shaft. A first infrared sensor is provided on the first fixed seat.
[0006] Furthermore, the opening assembly includes a first support plate, with first support brackets fixed to the left and right ends of the first support plate, a first support plate fixed to the first support brackets, a first telescopic cylinder fixed to the upper end of the first support plate, the output end of the first telescopic cylinder passing through the opening on the first support plate and fixedly connected to a first fixed plate, an electric heating drilling head fixed to the lower surface of the first fixed plate, a hollow square block placed on the first support plate, the position of the hollow square block being opposite to the position of the electric heating drilling head, a first limiting rod fixed to the rear side of the hollow square block, a fourth fixing shaft fixed to the rear side of the first support plate, and first limiting plates fixed to both sides of the fixing shaft.
[0007] Furthermore, the breathable fabric anti-stick guide assembly includes a third rubber roller, a third roller, a fourth rubber roller, and a fourth roller. A support shaft is fixed on the extension frame. A fifth fixed shaft is arranged diagonally above the rear side of the support shaft. A sponge pad is arranged between the support shaft and the fifth fixed shaft. A sixth fixed shaft is arranged above the fifth fixed shaft. Second limiting pieces are fixed on both sides of the fifth and sixth fixed shafts. The third rubber roller is arranged behind the fifth fixed shaft. The fourth rubber roller is arranged diagonally above the front side of the third rubber roller. The third roller and the fourth roller are arranged diagonally below the rear side of the third rubber roller and the fourth rubber roller. The third roller is located diagonally below the front side of the fourth roller. A third steel coil is sleeved on the third rubber roller and the third roller. A fourth steel coil is sleeved on the fourth rubber roller and the fourth roller. A second drive motor for driving the third rubber roller and the fourth rubber roller is arranged on the right frame.
[0008] Furthermore, the film-applying fabric assembly includes a long strip plate and a gripper cylinder. The long strip plate is fixed to the extension frame on the left side, and the gripper cylinder is fixed to the right side of the long strip plate. Scissors are connected to the gripper of the gripper cylinder. A rotating rod is positioned behind the long strip plate, opposite to the first opening position. A rotary cylinder is fixed to the inner side of the extension frame, and its output end is connected to the rotating rod. An electric gripper for gripping the rear side of the breathable fabric is fixed to the rotating rod. A seventh fixing shaft is fixed to the extension frame. The sixth fixing shaft is located behind the long strip plate, and a third limiting piece is provided on the seventh fixing shaft. A second support plate is fixed to the side of the seventh fixed shaft. A horizontal support frame is provided on the upper end of the second support plate, with multiple struts fixed on the horizontal support frame. A second support plate is fixed on the struts, and a second telescopic cylinder is fixed on the second support plate. The output end of the second telescopic cylinder is fixedly connected to the second fixed plate through an opening on the second support plate. A welding head is connected to the lower surface of the second fixed plate. A square block is provided on the upper end of the second support plate, and a second limiting rod is provided at the rear end of the square block. The position of the square block is opposite to the welding head. A third limiting roller is fixedly connected to the side of the second support plate.
[0009] Furthermore, the second film bag anti-sticking guide assembly includes a fifth rubber roller and a sixth rubber roller. The sixth rubber roller is located below the fifth rubber roller, and the fourth limiting roller is located diagonally above the front side of the sixth rubber roller. An eighth fixed shaft is provided on the rear side of the fifth rubber roller, and fourth limiting plates are provided on both sides of the eighth fixed shaft. A ninth fixed shaft is fixed between the eighth fixed shaft and the fifth rubber roller. A second long curtain is fixed on the ninth fixed shaft, and a second gravity shaft is fixed at the bottom of the second long curtain. A second fixed seat is fixed on the side of the second gravity shaft, and a second infrared sensor is provided on the second fixed seat. A third drive motor for driving the fifth and sixth rubber rollers to rotate is provided on the outer side of the extension frame.
[0010] Furthermore, the hot-melt separating component includes a third support plate and a first release paper. The third support plate has a second opening, and a square frame that can move up and down is arranged inside the second opening. A first fixing block is fixed on both sides of the middle part of the square frame. A connecting shaft is arranged on the left and right sides of the first fixing block. Both ends of the first release paper are rolled on the connecting shaft. An electric heating head is fixed on the top of the square frame. The heating head is long and narrow. A long block is arranged inside the second opening. The position of the long block is opposite to the position of the electric heating head. A second release paper is laid on the square block. A third limiting rod is arranged on the side of the second opening. A second guide roller is arranged on the side of the third support plate.
[0011] Furthermore, the second film bag anti-sticking guide assembly includes a seventh rubber roller, a fifth roller, an eighth rubber roller, a sixth roller, and a second support bracket. The eighth rubber roller is located below the seventh rubber roller, and the sixth roller is located below the fifth roller. The fifth and sixth rollers are located on the sides of the seventh and eighth rubber rollers. A fifth steel coil is sleeved on the seventh and fifth rubber rollers, and a sixth steel coil is sleeved on the eighth and sixth rubber rollers. A fourth drive motor for driving the seventh and eighth rubber rollers to rotate is provided below the eighth rubber roller. A second support bracket is fixed to the side of the seventh rubber roller. A fifth limiting roller is fixed on the second support bracket. A tenth fixed shaft is fixed diagonally below the rear side of the fifth limiting roller. Fifth limiting plates are provided on both upper sides of the tenth fixed shaft.
[0012] Furthermore, the cutting assembly includes a front plate and side plates. The side plates are fixed to both sides of the front plate. Guide rails are fixed on the inner side walls of the left and right frames. A groove is provided on the outer side of the side plate, allowing it to slide back and forth on the guide rail. Guide cutting tables are provided on the left and right frames. A second fixing block is provided on the inner side of the side plate. A cutter that cooperates with the guide cutting table is provided on the front side of the second fixing block. A third telescopic cylinder is fixed on the rear side of the side plate. A push plate is fixed at the output end of the third telescopic cylinder. A platform is provided on the rear side of the side plate. A third fixing block is fixed below the platform. Holes are opened on the left and right sides of the third fixing block. A movable rod is fitted inside the holes. The upper end of the movable rod is fixed on the platform. A spring is fitted on the movable rod between the platform and the third fixing block.
[0013] Furthermore, it also includes a drive assembly, which includes a first square frame, a second square frame, and a dual-output shaft motor. The first square frame is fixed to the side plate, the second square frame is fixed to the square frame, and the output ends of both ends of the dual-output shaft motor are fixedly connected to eccentric wheels, which are located within the first and second square frames.
[0014] The beneficial effects of this utility model are as follows: The equipment of this utility model can mechanically punch holes in edible mushroom cultivation bags, apply film to the edible mushroom cultivation bags, weld seals, and cut them. This allows for the application of film to edible mushroom cultivation bags, preventing moisture and dust from entering the cultivation bags, thereby increasing the yield of edible mushrooms while saving labor and economic costs. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a structural diagram after the right frame has been removed;
[0017] Figure 3 This is a schematic diagram of the structure of the first film bag anti-sticking guide assembly;
[0018] Figure 4 This is a structural diagram of the perforated component;
[0019] Figure 5 This is a structural schematic diagram of the breathable fabric anti-sticking guide component;
[0020] Figure 6 This is a schematic diagram of the film-coating assembly.
[0021] Figure 7 This is a schematic diagram of the structure of the second film bag anti-sticking guide assembly;
[0022] Figure 8This is a schematic diagram of the hot melt separator assembly;
[0023] Figure 9 This is a schematic diagram of the structure of the second film bag anti-sticking guide assembly;
[0024] Figure 10 This is a schematic diagram of the cutting component.
[0025] Figure 11 This is a schematic diagram of the drive component.
[0026] Figure 12 This is a structural diagram of the telescopic cylinder and push plate.
[0027] The components include: 1. Left frame; 2. First film bag anti-stick guide assembly; 201. First rubber roller; 202. First roller; 203. Second rubber roller; 204. Second roller; 205. First steel rope loop; 206. First guide roller; 207. First limiting roller; 208. Third fixed shaft; 209. First long curtain; 210. First gravity shaft; 211. Second limiting roller; 212. First drive motor; 213. Fixed plate; 214. Elastic band; 215. First fixed seat; 216. First infrared sensor; 3. Opening assembly; 31. First support plate; 32. First support bracket; 33. First support plate; 34. First telescopic cylinder; 35. First fixed plate; 36. Electric heating punch head; 37. Middle... 38. Hollow square block; 39. First limiting rod; 30. Fourth fixed shaft; 4. First limiting piece; 5. Breathable fabric anti-stick guide assembly; 401. Third rubber roller; 402. Third roller; 403. Fourth rubber roller; 404. Fourth roller; 405. Extension frame; 406. Support shaft; 407. Fifth fixed shaft; 408. Sponge pad; 409. Sixth fixed shaft; 410. Second limiting piece; 411. Fourth steel coil; 412. Second drive motor; 5. Film application cloth assembly; 501. Long strip plate; 502. Grip cylinder; 503. Third limiting roller; 504. Second limiting rod; 505. First opening; 506. Square block; 507. Scissors; 508. Rotating rod; 509. Rotating cylinder. 510. Electric gripper; 511. Seventh fixed shaft; 513. Second support plate; 514. Support crossbeam; 515. Support rod; 516. Second support plate; 518. Second telescopic cylinder; 519. Second fixed plate; 520. Welding head; 6. Second film bag anti-stick guide assembly; 601. Fifth rubber roller; 602. Sixth rubber roller; 603. Fourth limiting roller; 604. Eighth fixed shaft; 605. Fourth limiting piece; 606. Ninth fixed shaft; 607. Second long curtain; 608. Second gravity shaft; 609. Second fixed seat; 610. Second infrared sensor; 7. Hot melt separator assembly; 701. Third support plate; 702. First release paper; 703. Opening; 704. Square frame; 705. 706. First fixing block; 707. Connecting shaft; 708. Electrothermal welding head; 709. Long strip block; 710. Third limiting rod; 8. Second guide roller; 8. Third film bag anti-stick guide assembly; 801. Seventh rubber roller; 802. Fifth roller; 803. Eighth rubber roller; 804. Sixth roller; 805. Second support bracket; 806. Fifth steel coil; 807. Fourth drive motor; 808. Fifth limiting roller; 809. Tenth fixing shaft; 810. Fifth limiting piece; 9. Cutting assembly; 901. Front plate; 902. Side plate; 903. Slide groove; 904. Guide cutting table; 905. Second fixing block; 906. Cutter; 907. Third telescopic cylinder; 908. Push plate; 909. Carrier platform.910. Third fixing block; 911. Movable rod; 912. Spring; 10. Drive assembly; 101. First square frame; 102. Second square frame; 103. Dual-shaft motor; 104. Eccentric wheel; 11. Film bag roll; 12. Film-applying cloth roll; 13. First auxiliary frame; 14. First fixed shaft; 15. Second auxiliary frame; 16. Second fixed shaft; 17. Cultivation bag strip; 18. Right frame. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings. For better understanding, the orientation of the present invention is described based on the orientation shown in the accompanying drawings and should not be construed as a limitation of this application; the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] Please see Figures 1 to 12 This utility model provides an embodiment: a film-applying device for edible mushroom cultivation bags, including a left frame 1 and a right frame 18, a film bag roll 11, and a film-applying cloth roll 12. The left frame 1 is fixed to the right side of the right frame 18. An extension frame 405 is fixed above both the left and right frames 18. A first auxiliary frame 13 is provided at the front of the left and right frames 18. A first fixed shaft 14 is fixed on the first auxiliary frame 13. The film bag roll 11 is sleeved on the first fixed shaft 14 through a first bearing. A first film bag anti-sticking guide assembly 2 and an opening assembly 3 are arranged sequentially from front to back between the front ends of the left and right frames 18. A breathable cloth anti-sticking guide assembly 4, a film-applying cloth assembly 5, a second film bag anti-sticking guide assembly 6, a hot-melt separating assembly 7, a third film bag anti-sticking guide assembly 8, and a cutting assembly 9 are arranged sequentially from front to back between the extension frames 405. The left frame 1 is equipped with... There is a second auxiliary frame 15, on which a second fixed shaft 16 is fixed. The film-applying cloth roll 12 is sleeved on the second fixed shaft 16 through a second bearing. The cultivation bag strip 17 is unwound by the film bag roll 11 under power drive. It is guided and prevented from sticking by the first film bag anti-sticking guide component 2 and sent to the hole-opening component 3 to open holes in the cultivation bag strip 17. Then it is sent to the film-applying cloth component 5 for film application. The breathable cloth is guided by the breathable cloth anti-sticking guide component 4 and sent to the film-applying cloth component 5 for cutting and application to the hole-punching positions on the cultivation bag strip 17 to complete the film application. The cultivation bag strip 17 is then driven and guided by the second film bag anti-sticking guide component 6 to the heat-melt separating component 7 to divide the cultivation bag strip 17 into multiple spaces. Then, the cultivation bag strip 17 is sent to the cutting component 9 through the third film bag anti-sticking guide component 8 to cut according to the positions of the heat-melt separation to form multiple mushroom cultivation bags.
[0030] Please continue reading. Figure 3As shown, in one embodiment of the present invention, the first film bag anti-sticking guide assembly 2 includes a first rubber roller 201, a first roller 202, a second rubber roller 203, and a second roller 204. The first rubber roller 201 is fixed to the side of the second rubber roller. The first roller 202 and the second roller 204 are located below the first rubber roller 201 and the second rubber roller 203. The first roller 202 is located to the side of the second roller 204. A plurality of first steel rope loops 205 are sleeved on the first rubber roller 201 and the first roller 202. A plurality of second steel rope loops are sleeved on the second rubber roller 203 and the second roller 204. A first guide roller 206 is provided on the front side of the first rubber roller 201, and a first guide roller 206 is provided on the rear side of the second rubber roller 203. A limiting roller 207 is provided. A third fixed shaft 208 is fixed between the first limiting roller 207 and the second rubber roller 203. A first long curtain 209 is fixed to the third fixed shaft 208. A first gravity shaft 210 is fixed to the bottom of the first long curtain 209. A second limiting roller 211 is provided below the first guide roller 206. A first drive motor 212 is provided on the side of the first limiting roller 207 to drive the first rubber roller 201 and the second rubber roller 203 to rotate. A fixed plate 213 is fixed on the side of the first drive motor 212. Elastic bands 214 are fixed on both the front and rear ends of the fixed plate 213. A first fixed seat 215 is fixed on the side of the first gravity shaft 210. A first infrared sensor 216 is provided on the first fixed seat 215. The cultivation bag strip 17 moves upward from the lead-out film roll 11, from below the second limiting roller 211, and then horizontally from above the first guide roller 206. The first guide roller 206 and the second limiting roller 211 can limit and guide the cultivation bag strip 17, allowing it to smoothly enter between the first rubber roller 201 and the second rubber roller 203, the first roller 202, and the first roller 203 for leveling and preventing sticking. It then passes below the first gravity shaft 210 and moves horizontally above the first limiting roller 207. The elastic band 214 passes through the fixed plate 213 to flatten the cultivation bag strip 17, and then the cultivation bag strip 17 is sent to the opening assembly 3. The first infrared sensor 216 can be used to sense the first gravity axis 210. When the first gravity axis 210 is at the bottom and is sensed by the first infrared sensor 216, the drive motor drives the first rubber roller 201 and the second rubber roller 203 to rotate. The first rubber roller 201 and the second rubber roller 203 are attached together, and the first roller 202 and the second roller 204 are attached together.When the first rubber roller 201 rotates, it drives the first steel rope coil 205 to rotate, thereby driving the first roller 202 to rotate. Similarly, the second rubber roller 203, the second roller 204, and the second steel coil can rotate through friction. The rotation of the first rubber roller 201 and the second rubber roller 203 can drive the transmission of the cultivation bag strip 17. The design of the steel coil and the first roller 202 prevents the cultivation bag strip 17 from sticking together.
[0031] Please continue reading. Figure 4 As shown, in one embodiment of the present invention, the opening assembly 3 includes a first support plate 31, with first support brackets 32 fixed at both ends of the first support plate 31, a first support plate 33 fixed on the first support brackets 32, a first telescopic cylinder 34 fixed on the upper end of the first support plate 33, the output end of the first telescopic cylinder 34 passing through the opening on the first support plate 33 and fixedly connected to a first fixed plate 35, an electric heating drilling head 36 fixed on the lower surface of the first fixed plate 35, a hollow square block 37 placed on the first support plate 31, the position of the hollow square block 37 being opposite to the position of the electric heating drilling head 36, a first limiting rod 38 fixed on the rear side of the hollow square block 37, a fourth fixing shaft 39 fixed on the rear side of the first support plate 31, and first limiting plates 30 fixed on both sides of the fixing shaft. The opening of the cultivation bag strip 17 is fitted over the hollow square block 37 and passes under the first limiting rod 38, thus sending the cultivation bag strip 17 to the film-applying assembly 5. The first limiting rod 38 prevents the hollow square block 37 from moving during the transmission of the cultivation bag strip 17, thereby limiting the hollow square block 37. When the first drive motor 212 stops moving, the first telescopic cylinder 34 is driven to control the electric heating punch head 36 to descend and punch holes in the film of the cultivation bag strip 17 in the hollow position of the hollow square block 37. After punching, the first telescopic cylinder 34 is driven to control the electric heating punch head 36 to rise. This process is repeated to punch holes in the cultivation bag strip 17 at intervals. The punched cultivation bag strip 17 is then sent to the film-applying assembly 5 for film application.
[0032] Please continue reading. Figure 1 , Figure 5As shown, in one embodiment of this utility model, the breathable fabric anti-stick guide assembly 4 includes a third rubber roller 401, a third roller 402, a fourth rubber roller 403, and a fourth roller 404. A support shaft 406 is fixed on the extension frame 405. A fifth fixing shaft 407 is arranged diagonally above the rear side of the support shaft 406. A sponge pad 408 is arranged between the support shaft 406 and the fifth fixing shaft 407. A sixth fixing shaft 409 is arranged above the fifth fixing shaft 407. Second limiting pieces 410 are fixed on both sides of the fifth fixing shaft 407 and the sixth fixing shaft 409. The third... A rubber roller 401 and a fourth rubber roller 403 are positioned diagonally above and in front of the third rubber roller 401. A third roller 402 and a fourth roller 404 are positioned diagonally below and behind the third rubber roller 401 and the fourth rubber roller 403, with the third roller 402 located diagonally below and in front of the fourth roller 404. A third steel coil is fitted onto the third rubber roller 401 and the third roller 402, and a fourth steel coil 411 is fitted onto the fourth rubber roller 403 and the fourth roller 404. A second drive motor 412 is mounted on the right frame 18 to drive the third rubber roller 401 and the fourth rubber roller 403. Breathable fabric is drawn from the film roll 12, passes behind the sixth fixed shaft 409, descends, then passes around the front of the fifth fixed shaft 407, and is horizontally fed to the third rubber roller 401 and the fourth rubber roller 403 for transport. The transmission principle of the third rubber roller 401, the third roller 402, the fourth rubber roller 403, the fourth roller 404, the third steel coil, and the fourth steel coil 411 is the same as that of the first rubber roller 201, the first roller 202, the first steel coil, the second rubber roller 203, the second roller 204, and the second steel coil in the first film bag anti-sticking guide assembly 2. Therefore, it will not be described in detail here. The breathable cloth is sent to the film-applying cloth assembly 5 by friction through the rotation of the third rubber roller 401, the third roller 402, the third steel coil, the fourth rubber roller 403, the fourth roller 404, and the fourth steel coil 411. The second drive motor 412 operates synchronously with the first drive motor 212, and the start time of the second drive motor 412 is controlled so that the breathable cloth sent to the film-applying cloth assembly 5 can be evenly distributed.
[0033] Please continue reading. Figure 6As shown in one embodiment of the present invention, the film-applying fabric assembly 5 includes a long strip 501 and a gripper cylinder 502. The long strip 501 is fixed on the extension frame 405 on the left side. The gripper cylinder 502 is fixed on the right side of the long strip 501. A scissor 507 is connected to the gripper of the gripper cylinder 502. A rotating rod 508 is provided behind the long strip 501, opposite to the position of the first opening 505. A rotating cylinder 509 is fixed on the inner side of the extension frame 405. The output end of the rotating cylinder 509 is connected to the rotating rod 508. An electric gripper 510 for gripping the back of the breathable fabric is fixed on the rotating rod 508. A seventh fixing shaft 511 is fixed on the extension frame 405. The sixth fixing shaft 409 is located behind the long strip 501. A third fixing shaft 510 is provided on the seventh fixing shaft 511. The limiting plate has a second support plate 513 fixed to the side of the seventh fixed shaft 511. The upper end of the second support plate 513 is provided with a horizontal support frame 514 arranged in parallel left and right. Multiple support rods 515 are fixed on the upper part of the horizontal support frame 514. A second support plate 516 is fixed on the support rod 515. A second telescopic cylinder 518 is fixed on the second support plate 516. The output end of the second telescopic cylinder 518 is fixedly connected to the second fixed plate 519 through the opening on the second support plate 516. A welding head 520 is connected to the lower surface of the second fixed plate 519. A square block 506 is provided at the upper end of the second support plate 513. A second limiting rod 504 is provided at the rear end of the square block 506. The position of the square block 506 is opposite to the welding head 520. A third limiting roller 503 is fixedly connected to the side of the second support plate 513. The opening of the cultivation bag strip 17 is fitted over the square block 506 and passes under the second limiting rod 504. The openings made by the perforation assembly 3 on the cultivation bag strip 17 are positioned and placed onto the square block 506. The cultivation bag strip 17 is then sent to the second film bag anti-stick guide assembly 6. The breathable cloth anti-stick guide assembly 4 conveys the breathable cloth to above the first opening 505 of the long strip 501. The rotating cylinder 509 is driven to rotate the electric gripper 510 to the side where the breathable cloth is located, allowing the electric gripper 510 to clamp the end of the breathable cloth. This is achieved by driving the gripper cylinder 502. The breathable fabric is cut, and then the rotary cylinder 509 is driven to rotate. The electric gripper 510 on the rotating rod 508 drives the breathable fabric to rotate and send the breathable fabric to the opening of the cultivation bag strip 17 on the square block 506 (the opening opened by the opening component 3). The second telescopic cylinder 518 is driven to control the welding head 520 to weld the breathable fabric and the cultivation bag strip 17, welding the breathable fabric to the opening on the cultivation bag strip 17, thus achieving the welding and fixing of the breathable fabric and the cultivation bag strip 17. Then, the cultivation bag strip 17 is sent to the lower side of the third limiting roller 503 for limiting and guiding.
[0034] Please continue reading. Figure 7 As shown, in one embodiment of this utility model, the second film bag anti-sticking guide assembly 6 includes a fifth rubber roller 601 and a sixth rubber roller 602. The sixth rubber roller 602 is located below the fifth rubber roller 601. The fourth limiting roller 603 is located diagonally above the front side of the sixth rubber roller 602. An eighth fixed shaft 604 is provided on the rear side of the fifth rubber roller 601. Fourth limiting pieces 605 are provided on both sides of the eighth fixed shaft 604. A ninth fixed shaft 606 is fixed between the eighth fixed shaft 604 and the fifth rubber roller 601. A second long curtain 607 is fixed on the ninth fixed shaft 606. A second gravity shaft 608 is fixed at the bottom of the second long curtain 607. A second fixed seat 609 is fixed on the side of the second gravity shaft 608. A second infrared sensor 610 is provided on the second fixed seat 609. A third drive motor for driving the fifth rubber roller 601 and the sixth rubber roller 602 to rotate is provided on the outer side of the extension frame 405. The cultivation bag strip 17 moves upward from below the third limiting roller 503 and downward from above the fourth limiting roller 603 to the fifth rubber roller 601 and the sixth rubber roller 602. The fifth rubber roller 601 and the sixth rubber roller 602 rotate under the drive of the third drive motor, which guides the cultivation bag strip 17 to prevent sticking. The cultivation bag strip 17 passes around the second gravity shaft 608 and passes over the eighth fixed shaft 604 for horizontal transmission, and is then conveyed to the hot melt separator assembly 7 for interval welding and sealing of the cultivation bag strip 17.
[0035] Please continue reading. Figure 8As shown, in one embodiment of the present invention, the hot-melt separating component 7 includes a third support plate 701 and a first release paper 702. The third support plate 701 has a second opening 703. A square frame 704 capable of reciprocating up and down is arranged inside the second opening 703. First fixing blocks 705 are fixed on both sides of the middle part of the square frame 704. Connecting shafts 706 are arranged on the left and right sides of the first fixing blocks 705. Both ends of the first release paper 702 are rolled on the connecting shafts 706. An electric heating welding head 707 is fixed on the top of the square frame 704. The welding head is long and narrow. A long block 708 is arranged inside the second opening 703. The position of the long block 708 is opposite to the position of the electric heating welding head 707. A second release paper is laid on the square block 706. A third limiting rod 709 is arranged on the side of the second opening 703. A second guide roller 710 is arranged on the side of the third support plate 701. The cultivation bag strip 17 passes between the second release paper and the first release paper 702. The square frame 704 moves up and down to drive the electric heating welding head 707 to weld the cultivation bag strip 17 at intervals. The first release paper 702 and the second release paper can prevent the cultivation bag strip 17 from sticking to the welding head or the long block 708 during the welding process. One side connecting shaft 706 is used to wind up the first release paper 702, and the other side connecting shaft 706 is used to unwind the first release paper 702. This allows the first release paper 702 at the welding head position to be replaced frequently, preventing the first release paper 702 from directly contacting the welding head 520 and burning through.
[0036] Please continue reading. Figure 9As shown, in one embodiment of this utility model, the third film bag anti-sticking guide assembly 8 includes a seventh rubber roller 801, a fifth roller 802, an eighth rubber roller 803, a sixth roller 804, and a second support bracket 805. The eighth rubber roller 803 is located below the seventh rubber roller 801, and the sixth roller 804 is located below the fifth roller 802. The fifth roller 802 and the sixth roller 804 are located on the sides of the seventh rubber roller 801 and the eighth rubber roller 803. The seventh rubber roller 801 and the fifth roller 802 are fitted with... The fifth steel coil 806 is provided, and the sixth steel coil is sleeved on the eighth rubber roller 803 and the sixth roller 804. The fourth drive motor 807, which drives the seventh rubber roller 801 and the eighth rubber roller 803 to rotate, is provided below the eighth rubber roller 803. The side of the seventh rubber roller 801 is fixed with a second support bracket 805. The fifth limiting roller 808 is fixed on the second support bracket 805. The tenth fixed shaft 809 is fixed diagonally below the rear side of the fifth limiting roller 808. The upper two sides of the tenth fixed shaft 809 are provided with fifth limiting plates 810. The transmission principle of the seventh rubber roller 801, the fifth roller 802, the fifth steel coil 806, the eighth rubber roller 803, the sixth roller 804, and the sixth steel coil is the same as that of the first rubber roller 201, the first roller 202, the first steel coil, the second rubber roller 203, the second roller 204, and the second steel coil in the first film bag anti-stick guide assembly 2. The cultivation bag strip 17 passes under the fifth limiting roller 808 and moves upwards, then passes under the fifth limiting roller 808 and moves downwards to the seventh rubber roller 801 and the eighth rubber roller 803 for transmission to the cutting assembly 9 for cutting.
[0037] Please continue reading. Figure 10 , 12As shown, in one embodiment of this utility model, the cutting assembly 9 includes a front plate 901 and a side plate 902. The side plate 902 is fixed to both sides of the front plate 901. Guide rails are fixed on the inner sidewalls of the left frame 1 and the right frame 18. A groove 903 is provided on the outer side of the side plate 902, which can slide back and forth on the guide rail. A guide cutting table 904 is provided on the left frame 1 and the right frame 18. A second fixing block 905 is provided on the inner side of the side plate 902. The front side of the second fixing block 905 is provided with a groove that connects to the guide cutting table 904. The cutting blade 906 is used in conjunction with the side plate 902. A third telescopic cylinder 907 is fixed to the rear side of the side plate 902. A push plate 908 is fixed to the output end of the third telescopic cylinder 907. A platform 909 is provided on the rear side of the side plate 902. A third fixing block 910 is fixed below the platform 909. The third fixing block 910 has openings on the left and right sides. A movable rod 911 is fitted inside the openings. The upper end of the movable rod 911 is fixed to the platform 909. A spring 912 is fitted on the movable rod 911 between the platform 909 and the third fixing block 910. The side plate 902 can drive the cutter 906 to reciprocate. When moving downward, it can cooperate with the cutting table to cut the cultivation bag strip 17 with the seal welded on, so that the cultivation bag strip 17 is cut into a cultivation bag with one end sealed and the other end open. The third telescopic cylinder 907 controls the push plate 908 to push the cut cultivation bag down onto the carrier 909 to prevent the cut cultivation bag from affecting the next cut. Then, the side plate 902 is controlled to drive the cutter 906 to move upward for the next cut.
[0038] Please continue reading. Figure 11 As shown, in one embodiment of this utility model, a drive assembly 10 is further included. The drive assembly 10 includes a first square frame 101, a second square frame 102, and a dual-output shaft motor 103. The first square frame 101 is fixed to the side plate 902, and the second square frame 102 is fixed to the square frame 704. The output ends of both ends of the dual-output shaft motor 103 are fixedly connected to eccentric wheels 104, which are located within the first square frame 101 and the second square frame 102. The dual-output shaft motor 103 can control the rotation of the eccentric wheels 104 at both ends. The eccentric wheels 104 are located within the first square frame 101 and the second square frame 102. The first square frame 101 is fixed to the side plate 902, and the second square frame 102 is fixed to the square frame 704, which can synchronously drive the side plate 902 and the square frame 704 to reciprocate.
[0039] The present invention has the following working principle: the cultivation bag strip 17 is unwound by the film bag roll 11 under power drive, guided and prevented from sticking by the first film bag anti-sticking guide component 2, and then sent to the hole-making component 3 to make holes in the cultivation bag strip 17 using an electric heating punch head. The cultivation bag strip 17 is then sent to the film-applying cloth component, the breathable cloth is guided by the breathable cloth anti-sticking guide component 4, and sent to the film-applying cloth component 5 for cutting and application to the hole positions on the cultivation bag strip 17. The film is then welded by the welding head 520 to complete the film application. The cultivation bag strip 17 is then driven and guided by the second film bag anti-sticking guide component 6 to the hot melt separation component 7, where the cultivation bag strip 17 is divided into multiple spaces by the electric heating welding head 707. The cultivation bag strip 17 is then conveyed to the cutting component 9 by the third film bag anti-sticking guide component 8, where it is cut according to the hot melt separation positions to form multiple mushroom cultivation bags.
[0040] The above description is only a preferred embodiment of the present utility model and should not be construed as a limitation of this application. All equivalent changes and modifications made within the scope of the patent application of the present utility model should be included in the scope of the present utility model.
Claims
1. A film-applying device for edible mushroom cultivation bags, characterized in that: The system includes a left frame and a right frame, a film bag roll, and a film-applying fabric roll. The left frame is fixed to the right side of the right frame. An extension frame is fixed above both the left and right frames. A first sub-frame is provided at the front of the left and right frames. A first fixed shaft is fixed on the first sub-frame. The film bag roll is sleeved on the first fixed shaft through a first bearing. A first film bag anti-sticking guide assembly and an opening assembly are arranged sequentially from front to back between the front ends of the left and right frames. A breathable fabric anti-sticking guide assembly, a film-applying fabric assembly, a second film bag anti-sticking guide assembly, a hot-melt separator assembly, a third film bag anti-sticking guide assembly, and a cutting assembly are arranged sequentially from front to back between the extension frames. A second sub-frame is provided on the left frame. A second fixed shaft is fixed on the second sub-frame. The film-applying fabric roll is sleeved on the second fixed shaft through a second bearing.
2. The edible mushroom cultivation bag film-applying equipment according to claim 1, characterized in that: The first film bag anti-sticking guide assembly includes a first rubber roller, a first roller, a second rubber roller, and a second roller. The first rubber roller is fixed to the side of the second rubber roller. The first roller and the second roller are located below the first rubber roller and the second rubber roller. The first roller is located to the side of the second roller. Multiple first steel rope loops are sleeved on the first rubber roller and the first roller. Multiple second steel rope loops are sleeved on the second rubber roller and the second roller. A first guide roller is provided on the front side of the first rubber roller. A first limiting roller is provided on the rear side of the second rubber roller. A third fixed shaft is fixed between the first limiting roller and the second rubber roller. A first long curtain is fixed on the third fixed shaft. A first gravity shaft is fixed at the bottom of the first long curtain. A second limiting roller is provided below the first guide roller. A first drive motor that drives the first rubber roller and the second rubber roller to rotate is provided on the side of the first limiting roller. A fixed plate is fixed on the side of the first drive motor. Elastic bands are fixed on both the front and rear ends of the fixed plate. A first fixed seat is fixed on the side of the first gravity shaft. A first infrared sensor is provided on the first fixed seat.
3. The edible mushroom cultivation bag film-applying equipment according to claim 1, characterized in that: The opening assembly includes a first support plate, with first support brackets fixed to the left and right ends of the first support plate, a first support plate fixed to the first support brackets, a first telescopic cylinder fixed to the upper end of the first support plate, the output end of the first telescopic cylinder passing through an opening in the first support plate and fixedly connected to a first fixed plate, an electric heating drilling head fixed to the lower surface of the first fixed plate, a hollow square block placed on the first support plate, the position of the hollow square block being opposite to the position of the electric heating drilling head, a first limiting rod fixed to the rear side of the hollow square block, a fourth fixing shaft fixed to the rear side of the first support plate, and first limiting plates fixed to both sides of the fixing shaft.
4. The edible mushroom cultivation bag film-applying equipment according to claim 1, characterized in that: The breathable fabric anti-stick guide assembly includes a third rubber roller, a third roller, a fourth rubber roller, and a fourth roller. A support shaft is fixed on the extension frame. A fifth fixed shaft is arranged diagonally above the rear side of the support shaft. A sponge pad is arranged between the support shaft and the fifth fixed shaft. A sixth fixed shaft is arranged above the fifth fixed shaft. Second limiting pieces are fixed on both sides of the fifth and sixth fixed shafts. The third rubber roller is arranged behind the fifth fixed shaft. The fourth rubber roller is arranged diagonally above the front side of the third rubber roller. The third roller and the fourth roller are arranged diagonally below the rear side of the third rubber roller and the fourth rubber roller. The third roller is located diagonally below the front side of the fourth roller. A third steel coil is sleeved on the third rubber roller and the third roller. A fourth steel coil is sleeved on the fourth rubber roller and the fourth roller. A second drive motor for driving the third rubber roller and the fourth rubber roller is arranged on the right frame.
5. The edible mushroom cultivation bag film-applying equipment according to claim 4, characterized in that: The film-applying fabric assembly includes a long strip plate and a gripper cylinder. The long strip plate is fixed to the extension frame on the left side. The gripper cylinder is fixed to the right side of the long strip plate. Scissors are connected to the gripper of the gripper cylinder. A rotating rod is positioned behind the long strip plate, opposite to the first opening position. A rotary cylinder is fixed to the inner side of the extension frame. The output end of the rotary cylinder is connected to the rotating rod. An electric gripper for gripping the rear side of the breathable fabric is fixed to the rotating rod. A seventh fixing shaft is fixed to the extension frame. The sixth fixing shaft is located behind the long strip plate. A third limiting piece is provided on the seventh fixing shaft. A second support plate is fixed to the side of the fixed shaft. A horizontal support frame is set on the upper end of the second support plate, which is arranged in parallel left and right. Multiple struts are fixed on the horizontal support frame. A second support plate is fixed on the struts. A second telescopic cylinder is fixed on the second support plate. The output end of the second telescopic cylinder is fixedly connected to a second fixed plate through an opening on the second support plate. A welding head is connected to the lower surface of the second fixed plate. A square block is set on the upper end of the second support plate. A second limiting rod is set at the rear end of the square block. The position of the square block is opposite to the welding head. A third limiting roller is fixedly connected to the side of the second support plate.
6. The edible mushroom cultivation bag film-applying equipment according to claim 5, characterized in that: The second film bag anti-sticking guide assembly includes a fifth rubber roller and a sixth rubber roller. The sixth rubber roller is located below the fifth rubber roller. A fourth limiting roller is located diagonally above the front side of the sixth rubber roller. An eighth fixed shaft is provided on the rear side of the fifth rubber roller. Fourth limiting plates are provided on both sides of the eighth fixed shaft. A ninth fixed shaft is fixed between the eighth fixed shaft and the fifth rubber roller. A second long curtain is fixed on the ninth fixed shaft. A second gravity shaft is fixed at the bottom of the second long curtain. A second fixed seat is fixed on the side of the second gravity shaft. A second infrared sensor is provided on the second fixed seat. A third drive motor for driving the fifth and sixth rubber rollers to rotate is provided on the outside of the extension frame.
7. The edible mushroom cultivation bag film-applying equipment according to claim 5, characterized in that: The hot-melt separator assembly includes a third support plate and a first release paper. The third support plate has a second opening, and a square frame that can move up and down is arranged inside the second opening. A first fixing block is fixed on both sides of the middle part of the square frame. A connecting shaft is arranged on the left and right sides of the first fixing block. Both ends of the first release paper are rolled on the connecting shaft. An electric heating head is fixed on the top of the square frame. The heating head is long and narrow. A long block is arranged inside the second opening. The position of the long block is opposite to the position of the electric heating head. A second release paper is laid on the square block. A third limiting rod is arranged on the side of the second opening. A second guide roller is arranged on the side of the third support plate.
8. The edible mushroom cultivation bag film-applying equipment according to claim 1, characterized in that: The third film bag anti-sticking guide assembly includes a seventh rubber roller, a fifth roller, an eighth rubber roller, a sixth roller, and a second support bracket. The eighth rubber roller is located below the seventh rubber roller, and the sixth roller is located below the fifth roller. The fifth and sixth rollers are located on the sides of the seventh and eighth rubber rollers. A fifth steel coil is sleeved on the seventh and fifth rubber rollers, and a sixth steel coil is sleeved on the eighth and sixth rubber rollers. A fourth drive motor for driving the seventh and eighth rubber rollers to rotate is located below the eighth rubber roller. A second support bracket is fixed to the side of the seventh rubber roller, and a fifth limiting roller is fixed on the second support bracket. A tenth fixed shaft is fixed diagonally below the rear side of the fifth limiting roller, and fifth limiting plates are provided on both upper sides of the tenth fixed shaft.
9. The edible mushroom cultivation bag film-applying equipment according to claim 7, characterized in that: The cutting assembly includes a front plate and side plates. The side plates are fixed to both sides of the front plate. Guide rails are fixed to the inner side walls of the left and right frames. A groove is provided on the outer side of the side plate, allowing it to slide back and forth on the guide rail. Guide cutting tables are provided on the left and right frames. A second fixing block is provided on the inner side of the side plate. A cutter that cooperates with the guide cutting table is provided on the front side of the second fixing block. A third telescopic cylinder is fixed to the rear side of the side plate. A push plate is fixed to the output end of the third telescopic cylinder. A platform is provided on the rear side of the side plate. A third fixing block is fixed below the platform. The third fixing block has openings on the left and right sides. A movable rod is fitted inside the openings. The upper end of the movable rod is fixed to the platform. A spring is fitted on the movable rod between the platform and the third fixing block.
10. The edible mushroom cultivation bag film-applying equipment according to claim 9, characterized in that: It also includes a drive assembly, which includes a first square frame, a second square frame and a dual-output shaft motor. The first square frame is fixed to the side plate, the second square frame is fixed to the square frame, and the output ends of the dual-output shaft motor are fixedly connected to eccentric wheels. The eccentric wheels are located inside the first square frame and the second square frame.